Klemsan Klea 320P-D User manual

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4Quadrant
Energy Analyzer 4Quadrant Energy Analyzer
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KLEA
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User
Manual
4Quadrant
Energy Analyzer

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4Quadrant
Energy Analyzer 4Quadrant Energy Analyzer
SECTION 1 GENERAL INFORMATION.......................................................8
1.1 Symbols .................................................................................................................... 9
1.2 General Warnings ................................................................................................ 9
1.3 Receipt Control and Contents of Delivery .................................................. 9
1.4 KLEA Energy Analyzer .......................................................................................10
1.5 KleaCom Software .............................................................................................. 11
1.6 KLEA Front Panel .................................................................................................12
1.7 Four-Quadrant Represantation .....................................................................13
SECTION 2 INSTALLATION .......................................................................14
2.1 Preparing for Installation .................................................................................15
2.2 MOUNTING ...........................................................................................................15
2.3 Wiring Diagrams .................................................................................................18
2.3.1 Three Phase Connection With Neutral (3P4W) ........................................ 18
2.3.2 Three Phase Connection No Neutral (3P3W) ..........................................19
2.3.3 Three Phase No Neutral Aron Connection ................................................19
2.3.4 Digital Output Connection Diagram ...........................................................20
2.4 Dimensions ........................................................................................................... 20
SECTION 3 MENUS....................................................................................21
3.1 “First Power-on” Settings ................................................................................. 22
3.1.1 Dil / Language .....................................................................................................22
3.1.2 Date ........................................................................................................................23
3.1.3 Time ......................................................................................................................... 24
3.1.4 Current Transformer Ratio (CTR) ...................................................................24
3.1.5 Voltage Transformer Ratio (VTR) ................................................................... 25
3.1.6 Connection ...........................................................................................................26
3.1.7 Start .........................................................................................................................27
3.2 Startup Screen .....................................................................................................27
3.2.1 Settings .................................................................................................................28
3.2.1.1 Setup Menu ..........................................................................................................28
3.2.1.1.1 Network Menu .....................................................................................................29
3.2.1.1.1.1 Current Transformer Ratio ............................................................................... 30
3.2.1.1.1.2 Voltage Transformer Ratio ...............................................................................30
3.2.1.1.1.3 Connection ...........................................................................................................31
3.2.1.1.1.4 Demand Period ...................................................................................................31
3.2.1.1.1.5 Power Unit ...........................................................................................................32
3.2.1.1.2 Device Menu ........................................................................................................32
3.2.1.1.2.1 Language ...............................................................................................................33
3.2.1.1.2.2 Contrast ..................................................................................................................33
3.2.1.1.2.3 Password Protection and New Password ...................................................34
3.2.1.1.2.4 Display on Selection .......................................................................................... 34
3.2.1.1.2.5 Display on Time .................................................................................................. 35
3.2.1.1.3 Energy Menu ........................................................................................................35
3.2.1.1.3.1 T1_1 start time .....................................................................................................35
3.2.1.1.3.2 T1_2 start time .....................................................................................................36
3.2.1.1.3.3 T1_3 start time .....................................................................................................37
3.2.1.1.3.4 Start of day ............................................................................................................ 38
TABLE OF CONTENTS

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Energy Analyzer 4Quadrant Energy Analyzer
3.2.1.1.3.5 Start of month ....................................................................................................38
3.2.1.1.3.6 T1 kWh .................................................................................................................... 38
3.2.1.1.3.7 T1 kWh E. ...............................................................................................................38
3.2.1.1.3.8 T1 kWh Imp. I. ...................................................................................................... 38
3.2.1.1.3.9 T1 kWh Imp. C. ....................................................................................................38
3.2.1.1.3.10 T1 kVArh Exp. I. ...................................................................................................38
3.2.1.1.3.11 T1 kVArh Exp. C.. ..................................................................................................38
3.2.1.1.3.12 T2 kWh ................................................................................................................... 39
3.2.1.1.3.13 T2 kWh E. ..............................................................................................................39
3.2.1.1.3.14 T2 kVArh Imp. I. ...................................................................................................39
3.2.1.1.3.15 T2 kVArh Imp. C.. .................................................................................................39
3.2.1.1.3.16 T2 kVArh Exp. I. ...................................................................................................39
3.2.1.1.3.17 T2 kVArh Exp. C. ..................................................................................................39
3.2.1.1.4 Digital Input Menu ............................................................................................. 40
3.2.1.1.4.1 Input1 Menu .........................................................................................................41
3.2.1.1.4.1.1 Mode ...................................................................................................................... 41
3.2.1.1.4.1.2 Delay .......................................................................................................................42
3.2.1.1.4.2 Input 2 Menu ........................................................................................................42
3.2.1.1.4.3 Input 3 Menu (optional) ................................................................................... 43
3.2.1.1.4.4 Input 4 Menu (optional) ................................................................................... 43
3.2.1.1.4.5 Input 5 Menu (optional) ................................................................................... 43
3.2.1.1.4.6 Input 6 Menu (optional) ................................................................................... 43
3.2.1.1.4.7 Input 7 Menu (optional) ................................................................................... 43
3.2.1.1.5 Digital Output Menu .........................................................................................43
3.2.1.1.5.1 Output1 Menu ..................................................................................................... 44
3.2.1.1.5.2 Output2 Menu ..................................................................................................... 46
3.2.1.1.5.3 Output3 Menu (optional) ................................................................................46
3.2.1.1.5.4 Output4 Menu (optional) ................................................................................46
3.2.1.1.5.5 Output5 Menu (optional) ................................................................................46
3.2.1.1.5.6 Output6 Menu (optional) ................................................................................46
3.2.1.1.5.7 Output7 Menu (optional) ................................................................................46
3.2.1.1.6 Analog Output Menu (Optional) ...................................................................47
3.2.1.1.6.1 Output1 Menu ................................................................................................... 47
3.2.1.1.6.1.1 Input mode ......................................................................................................... 48
3.2.1.1.6.1.2 Output connection ...........................................................................................49
3.2.1.1.6.1.3 Min. value ............................................................................................................50
3.2.1.1.6.1.4 Max. value ...........................................................................................................50
3.2.1.1.6.1.5 Multiplier .............................................................................................................50
3.2.1.1.6.2 Output2 Menu ..................................................................................................... 53
3.2.1.1.6.3 Output3 Menu ..................................................................................................... 53
3.2.1.1.6.4 Output4 Menu ..................................................................................................... 53
3.2.1.1.7 Communication Menu......................................................................................53
3.2.1.1.7.1 Baud Rate Menu ..................................................................................................54
3.2.1.1.7.2 Slave Id ..................................................................................................................54
3.2.1.1.8 Alarm Menu .......................................................................................................... 54
3.2.1.1.8.1 V(L-N) Menu .......................................................................................................... 55
3.2.1.1.8.2 V(L-L) Menu ...........................................................................................................57
3.2.1.1.8.3 Current Menu .......................................................................................................57
3.2.1.1.8.4 P Menu ...................................................................................................................57

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3.2.1.1.8.5 Q Menu ...................................................................................................................57
3.2.1.1.8.6 S Menu ....................................................................................................................57
3.2.1.1.8.7 CosØ Menu ...........................................................................................................57
3.2.1.1.8.8 PF Menu .................................................................................................................58
3.2.1.1.8.9 IN Menu ..................................................................................................................58
3.2.1.1.8.10 F Menu ....................................................................................................................58
3.2.1.1.8.11 Temp. Menu .......................................................................................................... 58
3.2.1.1.8.12 Harmonics V Menu .............................................................................................59
3.2.1.1.8.13 Harmonics I Menu ..............................................................................................60
3.2.1.1.9 Clear Menu ............................................................................................................60
3.2.1.2 Date / Time Menu ............................................................................................... 62
3.2.1.3 System Info Menu ...............................................................................................62
3.2.1.4 Password Menu ................................................................................................... 63
3.2.1.5 Restart Menu ........................................................................................................ 63
3.2.1.6 Default Settings ..................................................................................................64
3.2.2 Measure Menu ..................................................................................................... 64
3.2.2.1 Instantaneous Menu .........................................................................................65
3.2.2.2 Demand Menu ...................................................................................................66
3.2.2.2.1 Current Month Menu ........................................................................................67
3.2.2.2.1.1 Current Menu .......................................................................................................68
3.2.2.2.1.2 Active power menu ...........................................................................................69
3.2.2.2.1.3 Reactive power menu .......................................................................................69
3.2.2.2.1.4 Apparent power menu ..................................................................................... 69
3.2.2.2.2 1 month Ago Menu ...........................................................................................69
3.2.2.2.3 2 Months Ago Menu .......................................................................................... 70
3.2.2.2.4 3 Months Ago Menu .......................................................................................... 70
3.2.2.3 Phasor Diagram Menu .....................................................................................70
3.2.2.4 Signals Menu ........................................................................................................70
3.2.2.5 Harmonics Menu ................................................................................................71
3.2.2.5.1 Table Menu ...........................................................................................................71
3.2.2.5.2 Graph Menu ..........................................................................................................72
3.2.3 Meters Menu ........................................................................................................72
3.2.3.1 Imp. Active Menu ................................................................................................72
3.2.3.1.1 T1 Tab. .....................................................................................................................73
3.2.3.1.2 T1 Rate1 Tab. ........................................................................................................73
3.2.3.1.3 T1 Rate2 Tab. ........................................................................................................74
3.2.3.1.4 T1 Rate3 Tab. ........................................................................................................74
3.2.3.1.5 T2 Tab. .....................................................................................................................75
3.2.3.2 Digital Input Menu ............................................................................................. 76
3.2.3.3 Others Menu ........................................................................................................76
3.2.4 Alarms Menu ........................................................................................................76
3.2.4.1 Phase1 Menu ........................................................................................................78
3.2.4.2 Phase2 Menu ........................................................................................................79
3.2.4.3 Phase3 Menu ........................................................................................................79
3.2.4.4 Other Menu ..........................................................................................................79
3.2.5 Analysis Menu ......................................................................................................79
3.2.5.1.1 Hourly Menu.........................................................................................................80
3.2.5.1.1.1 Phase1 Menu ........................................................................................................81
3.2.5.1.1.2 Phase2 Menu ........................................................................................................81

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3.2.5.1.1.3 Phase3 Menu ........................................................................................................81
3.2.5.1.1.4 Other ....................................................................................................................... 81
3.2.5.1.2 Daily Menu ............................................................................................................ 81
3.2.5.1.3 Monthly Menu .....................................................................................................81
3.2.5.2 Maximum Menu ..................................................................................................81
3.2.5.3 Average Menu .....................................................................................................81
SECTION 4 MODBUS PROTOCOL............................................................82
4.1 RS485 Wiring Diagram .....................................................................................83
4.2 Computer Connection ....................................................................................83
4.3 Message Format and Data Types of MODBUS-RTU Protocol ............. 83
4.4 Implemented functions for MODBUS-RTU Protocol ..............................84
4.5 Data and Setting Parameters for KLEA ...................................................84
4.5.1 Measured and Calculated Data .....................................................................84
4.5.1.1 Alarm Flags ........................................................................................................ 102
4.5.1.2 Digital Input Flags ........................................................................................... 103
4.5.2 KLEA Setting Parameters .............................................................................. 105
4.5.3 ARCHIVE (HISTORY) RECORDS .................................................................... 112
4.5.3.1 Hourly archive data ........................................................................................ 114
4.5.3.2 Daily archive data .......................................................................................... 116
4.5.3.3 Monthly archive data ................................................................................... 117
4.5.4 Clear ..................................................................................................................... 117
SECTION 5 FACTORY DEFAULT SETTINGS.......................................... 119
SECTION 6 TECHNICAL SPECIFICATIONS........................................... 123
FIGURES
Figure 1-1 KLEA Display .........................................................................................................12
Figure 1-2 Four-Quadrant Representation .....................................................................13
Figure 2-1 Mounting KLEA into the Panel ......................................................................16
Figure 2-2 Fixing KLEA to the panel .................................................................................. 16
Figure 2-3 Loosening of Terminal Block Screws............................................................16
Figure 2-4 Inserting Cable into the Terminal Block ....................................................17
Figure 2-5 Fixing the Cable to the Terminal Block .......................................................17
Figure 2-6 KLEA Star (WYE) Connection Diagram ........................................................18
Figure 2-7 KLEA 3 Phase Delta Connection Diagram..................................................19
Figure 2-8 KLEA Aron Connection Diagram ................................................................... 19
Figure 2-9 Digital Output Connection Diagram ...........................................................20
Figure 2-10 Dimensions ........................................................................................................... 20
Figure 3-1 First Power-on Settings ....................................................................................22
Figure 3-2 Dil / Language .....................................................................................................22
Figure 3-3 Date .........................................................................................................................23
Figure 3-4 Example for Setting the Date .........................................................................23
Figure 3-5 Current Transformer Ratio ...............................................................................24
Figure 3-6 Entering Values to the Virtual Keyboard ....................................................25
Figure 3-7 Voltage Transformer Ratio ............................................................................... 26
Figure 3-8 Connection Types ...............................................................................................26
Figure 3-9 Start .........................................................................................................................27
Figure 3-10 Startup Screen .....................................................................................................27

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Figure 3-11 Settings Menu ......................................................................................................28
Figure 3-12 KLEA Save Query .................................................................................................29
Figure 3-13 Network Menu .....................................................................................................29
Figure 3-14 Setting Current Transformer Ratio ..............................................................30
Figure 3-15 Setting Voltage Transformer Ratio ...............................................................30
Figure 3-16 Connection ...........................................................................................................31
Figure 3-17 Demand Period ...................................................................................................31
Figure 3-18 Power Unit Setup ................................................................................................32
Figure 3-19 Device Menu ........................................................................................................32
Figure 3-20 Language Selection ........................................................................................... 33
Figure 3-21 Options for Contrast ......................................................................................... 33
Figure 3-22 Entering New Password ...................................................................................34
Figure 3-23 Setting Display on Time ...................................................................................34
Figure 3-24 Energy Menu ........................................................................................................35
Figure 3-25 T1_1 start time .....................................................................................................36
Figure 3-26 T1_2 start time .....................................................................................................36
Figure 3-27 T1_3 start time ....................................................................................................37
Figure 3-28 Digital Input Menu ............................................................................................. 40
Figure 3-29 Digital Input Menu (With IO option) ...........................................................40
Figure 3-30 Mode Selection ...................................................................................................41
Figure 3-31 Digital Input1 Counter ...................................................................................... 41
Figure 3-32 Delay .......................................................................................................................42
Figure 3-33 Tariff 1 or Tariff 2 ctivation ............................................................................42
Figure 3-34 Digital Output Menu ........................................................................................43
Figure 3-35 Digital Output Menu (optional digital I/O model) ..................................44
Figure 3-36 Output1 Menu ..................................................................................................... 45
Figure 3-37 Analog Output Menu ........................................................................................ 47
Figure 3-38 Output1 ..................................................................................................................48
Figure 3-39 Input mode ........................................................................................................... 49
Figure 3-40 Output connection ............................................................................................49
Figure 3-41 Vout1 -> ON ; Iout1 -> OFF ..............................................................................49
Figure 3-42 Vout1 -> OFF; Iout1 -> ON ............................................................................... 50
Figure 3-43 Multiplier ...............................................................................................................51
Figure 3-44 Communication Menu......................................................................................53
Figure 3-45 Setting Baud Rate ..............................................................................................54
Figure 3-46 Slave Id ...................................................................................................................54
Figure 3-47 Alarm Menu .......................................................................................................... 54
Figure 3-48 V(L-N) Menu .......................................................................................................... 55
Figure 3-49 Alarm Relay Setup ..............................................................................................55
Figure 3-50 Alarm Time Setting ............................................................................................56
Figure 3-51 Hysteresis Setting ............................................................................................... 56
Figure 3-52 Alarm Example ....................................................................................................57
Figure 3-53 Setting for No Alarm ..........................................................................................58
Figure 3-54 Invalid Limits message .....................................................................................59
Figure 3-55 Harmonics Menu ................................................................................................59
Figure 3-56 THDV High Limit Setting ..................................................................................60
Figure 3-57 V3 - V21 Harmonic High Limit ....................................................................... 60
Figure 3-58 Clear Menu ............................................................................................................60
Figure 3-59 Before Clear ..........................................................................................................61

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Figure 3-60 After Clear .............................................................................................................61
Figure 3-61 Initial Value, After Clear Process ....................................................................62
Figure 3-62 Date / Time Menu ............................................................................................... 62
Figure 3-63 System Info ...........................................................................................................63
Figure 3-64 Password ................................................................................................................63
Figure 3-65 Restart.....................................................................................................................64
Figure 3-66 Default Settings Command ............................................................................64
Figure 3-67 Measure Menu ..................................................................................................... 65
Figure 3-68 Instantaneous Menu .........................................................................................65
Figure 3-69 Connecting the K-L ends of Current Correctly ......................................... 66
Figure 3-70 Demand Menu .....................................................................................................66
Figure 3-71 Demand Example ............................................................................................... 67
Figure 3-72 Current Month Menu ........................................................................................67
Figure 3-73 Example of Current Month Menu ................................................................. 68
Figure 3-74 Current Menu .......................................................................................................68
Figure 3-75 Phasor Diagram Menu ......................................................................................70
Figure 3-76 Signals Menu ........................................................................................................71
Figure 3-77 Harmonics Menu ................................................................................................71
Figure 3-78 Harmonics in Table Format .............................................................................71
Figure 3-79 Harmonics in Graphical Format .....................................................................72
Figure 3-80 Imp. Active Menu ................................................................................................73
Figure 3-81 Imp. Active Energy Page ..................................................................................73
Figure 3-82 T1 rate1 import active energy ......................................................................74
Figure 3-83 T1 rate2 import active energy ......................................................................74
Figure 3-84 T1 rate3 import active energy........................................................................75
Figure 3-85 Tariff 2 impo t active energy ..........................................................................75
Figure 3-86 Digital Input Menu(Dijital IO opsiyonlu model) ......................................76
Figure 3-87 Alarms Menu ........................................................................................................78
Figure 3-88 Phase1 Menu ........................................................................................................78
Figure 3-89 Other Menu ..........................................................................................................79
Figure 3-90 Analysis Menu ......................................................................................................80
Figure 3-91 Minimum Menu .................................................................................................80
Figure 3-92 Hourly Menu.........................................................................................................80
Figure 4-1 RS485 Wiring Diagram ...................................................................................... 83
Figure 4-2 Connection of KLEA to a PC ............................................................................ 83
TABLES
Table 4-1 Message Format ..................................................................................................83
Table 4-2 int (32 bit) data type .......................................................................................... 84
Table 4-3 Implemented functions for MODBUS RTU Protocol ..............................84
Table 4-4 Read-only Data .................................................................................................... 85
Table 4-5 Setting Parameters .......................................................................................... 105
Table 4-6 Description List ................................................................................................ 111
Table 4-7 Archive (History) Record Table .................................................................... 113
Table 4-8 Clear Address Table ......................................................................................... 118

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4Quadrant
Energy Analyzer 4Quadrant Energy Analyzer
SECTION 1
GENERAL
INFORMATION
4Quadrant
Energy Analyzer

9
4Quadrant
Energy Analyzer 4Quadrant Energy Analyzer
BÖLÜM 1 GENERAL INFORMATION
1.1 Symbols
Caution:
Wherever used, this symbol indicates that there is important
information that must be taken into consideration.
Danger of Electric Shock:
This symbol indicates that there is dangerous voltage or current.
1.2 General Warnings
• Do not work under live supply conditions. Before installation, turn off the power of the
panel or any other related equipment.
• Installation, operation and commissioning (putting into service) of KLEA must be
performed by qualified personnel.
• The device must be put into service only after all connections are made.
• KLEA is connected to current transformer(s). Before disconnecting current transformer
leads, be sure that they are short circuited elsewhere or connected to a parallel load
which has sufficie tly low impedance. Otherwise dangerously high voltages will be
induced at the current transformer leads. Same phenomena also apply for putting into service.
• Keep and store away from moisture, dust, vibration and wet environment.
• For cleaning, remove the dust with a dry cloth. Do not use abrasives, solvents or alcohol.
• There are no user serviceable parts inside. Maintenance and calibration can only be
carried out at manufacturer’s end.
• It is recommend to connect circuit breakers or automatic fuses between voltage inputs
of Klea and the network.
1.3 Receipt Control and Contents of Delivery
When you receive the package, please be sure that,
• packing is in good condition,
• product has not been damaged during transportation,
• product name and reference (order) number conforms to your order.
SECTION 1 GENERAL INFORMATION

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4Quadrant
Energy Analyzer 4Quadrant Energy Analyzer
KLEA Order Number: Description:
606130 Klea 320P-D base model
606131 Klea 320P-D optional digital IO model
606132 Klea 320P-D optional 2 analog outputs model
606133 Klea 320P-D optional 4 analog outputs model
Please also check the contents of delivery as listed below:
• 1 pc. KLEA
• 1 pc., CD-ROM (User manuel and KleaCom software)
• 2 pcs., fixing brackets and screws
• 1 pc., 4-pin female terminal block for alarm outputs (NO, C/out2, C/out1, NO)
• 1 pc., 6-pin female terminal block for current inputs (I1 , k1 , I2 , k2 , I3 , k3)
• 1 pc., 3-pin female terminal block for supply input (Un)
• 1 pc., 3-pin terminal block for digital inputs (DI1, GND, DI2)
• 1 pc., 4-pin female terminal block for voltage inputs (L1 , L2 , L3 , N)
• 1 pc., 7-pin female terminal block for digital output and RS485 (B, GND1, A, DO1+,
DO1-, DO2+, DO2-)
• 2 pcs., 10-pin female terminal block for digital IO optional (KLEA - 606101) product
(DO3+, DO3- …), (DI3, GND3… )
• 1 pc., 4-pin female terminal block for two analog output optional (KLEA - 606102)
product (AO1-GND, AO2-GND)
• 1 pc., 8-pin female terminal block for four analog output optional (KLEA - 606103)
product (AO1-GND, …, AO4-GND)
1.4 KLEA Energy Analyzer
KLEA is a multi functional energy analyzer. KLEA,
Measures/calculates:
• Current, voltage and frequency
• Active, reactive and apparent power
• Current and voltage harmonics up to 51. harmonic
•THDV, THDI
• Power factor, cosØ for each phase.
KLEA has “ Import Active” , “ Export Active” , “Reactive R1” , “Reactive R2” , “Reactive R3” ,
“Reactive R4” meters. These meters record “1st tariff ”, “T1_1” , “T1_2” and “T1_3” energy
values.
• There is an isolated RS485 port in KLEA.
• KLEA’s energy/meter values can be assigned to digital outputs.
• It has 2 pieces of relay outputs.
SECTION 1 GENERAL INFORMATION