KLOCKIT Arc De Triomphe Desk Clock User manual

Plan and Assembly Instructions For The
Arc De Triomphe Desk Clock
KLOCKIT
N3211 County Rd H,
Lake Geneva, WI 53147
Customer Service: 1-800-556-2548
Technical Support: 1-800-556-6474
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Introduction: Thank you for selecting the Arc De Triomphe Desk Clock plan. Please
take ample time to thoroughly review the plan and assembly instruction materials before
beginning work on the clock assembly. If you should have any questions, concerns, or
comments, please feel free to contact Klockit (1-800-556-2548).
Required Components: The components required for assembly can be purchased
separately through Klockit: You may use any 2-13/16” diameter non-alarm clock insert
(providing it has a 2-3/8” mounting diameter with a mounting depth of ¾” or less). 2-3/4”
diameter inserts can also be used providing that you also purchase as use the #15612
rubber gasket. Note that the plastic mount ring (included with 2-3/4” diameter inserts)
must be removed.
To assemble your desk clock, you will require the following from your local hardware
retailer: Yellow (Woodworking) Glue.
Parts Listing: Note that finished dimensions are listed as L X W X Th.
# Description Qty Material Finished Dimensions
1 Case Top/Bottom Plate 2 Solid Wood 6-1/8” X 2-1/2” X ¾”
2 Clock Body 1 Solid Wood 5-15/16” X 4-5/8” X 1-¾”
3 Trim Block 2 Solid Wood 1-7/8” X 1-1/4” X 3/8”
4 Base Block 2 Solid Wood 1-3/4” X 1” X ½”
Before Machining: Please note that we do not provide a cut list. Please take time to
review all wood parts and determine the lumber requirements to complete the Arc De
Triomphe Desk Clock (your local lumber dealer may be able to assist you with this). You
are welcome to select any lumber of your choice. Please note that you should always
figure excess lumber into your calculations (to account for saw cut thickness, possible
wood defects, etc). Laminated stock may be required for the clock body (Item 2).
Machining Notes: Recommended machinery to complete this project will include a
scroll saw, drill press, router, and table saw. The base will require a 3/8” radius cove bit,
while the movement housing (on the clock body) will require a 2-3/8” forstner bit (a shop-
made guide template can also be used in conjunction with a router to machine the 2-
3/8” diameter counter-bore). Note that a 2-5/8” diameter forstner bit may be used for
the lower arch (if available). Otherwise, the arch profile may be rough cut on a scroll
saw and then finish sanded with a drum sanding bit or spindle sander.
No matter what tools and/or accessories you should prefer to use to complete
machining, it is important to exercise proper shop safety (as per the instruction manuals
included with your power tools and accessories). Also make certain to wear the
recommended protective equipment (ear plugs, safety glasses, dust mask, etc.).
Upon completing machining of all wood parts, please refer to the assembly instructions
and illustration to assemble your clock. Please note that all illustrations are not drawn to
exact scale. Also note that the illustrated assembly and front/side elevation drawings
are not drawn to exact scale as well (in order to better illustrate certain assembly
procedures and proper mounting). Do not scale any of the drawings for dimensional
verification. If you should have any questions at any point prior to or during assembly,
please feel free to contact Klockit technical support (1-800-556-6474). Please allow 24
hours (max) for a response.
General Specifications: The following specifications mirror Klockit’s engineering
specifications for kit products produced for Klockit retail sale.
Select a clear grained, kiln dried lumber of your choice.
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All wood parts should be free of warping, cupping, end checks, and other
defects.
Edge glued/laminated stock is perfectly acceptable providing that wood grain
pattern, texture, and coloration are closely matched to provide a solid wood
appearance.
All glue joints should be tight and smooth (without defect).
All edges, square cuts, holes, slots, (etc) are to be true cut.
Once machined parts have been completed, they should be sanded up to #150
grit. Finish sanding may be completed up to #220 grit in preparation for
staining/finishing.
All dimensions are listed in inches unless otherwise noted.
Do NOT scale part drawings for dimensional verification (as drawings have been
reduced from full scale). The only exception would be if a trace template is
provided. Trace templates should be verified after printing to ensure that it is to
proper size.
Dimensional tolerance is + / - 1/32” (unless otherwise noted or a REF dimension).
Symbol Interpretation: Please refer to the information below for an explanation of
the various symbols you will encounter within this plan.
- Stands for center line, indicating the centerline of a wood piece.
Ø- Stands for diameter.
Џ– Stands for Counter-bore
R – Stands for Radius.
TYP. – Stands for “typical”. “Typical” simply denotes that a certain dimension, radius,
diameter, (etc.) will be repeated (but only when specified with TYP).
HOLD – Indicates that a dimension should be exactly as specified (with no variation
from the listed dimensions).
- Indicates Recommended Wood Grain Direction (Note: Wood grain preference
can be altered)
REF – Indicates a reference (non-critical) dimension (which can vary by +/- 1/16”).
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3/8” TYP (front and sides)
Item 1 Case Top/Bottom Plate
(2 Required)
Use a 3/8” Diameter cove bit to machine the
coved portions on each plate.
6-1/8”
2-½”
3/8” TYP
R 3/8”
TYP 3/4”
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Machining Recommendation
5-15/16”
1-3/4”
1/2”
6-5/8” REF
4-5/8”
Note: To maintain consistency between the clock body (Item 2) and base blocks (Item
4), you may cut them from the same piece. Begin with a wood piece that measures 6-
5/8” Length X 4-5/8” Width X 1-3/4” Thickness (you may laminate stock in order to achieve
the specified thickness). On a table saw, cut the ½” height base blocks (Item 4) from the
blank. The two base blocks can be trimmed to proper size at a later point. Next, trim the
remaining blank piece to a length of 5-15/16”. There should be enough excess material to
account for the thickness of the saw kerf when cutting the base block blank.
Item 2 – Clock Body
(see next page for specifications)
Note: See page 7 for specifications for the
base blocks (Item 4)
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Item 2 – Clock Body
2-5/16”
Ø2-3/8” ЏX ¾” Depth 3/4”
5-15/16”
2-5/16”
R 1-5/16”
1”
HOLD
1”
HOLD
1-¾”
1-5/16”
4-5/8”
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1-7/8”
Item 3 – Trim Block
1-¼” 3/8”
Item 4 – Base Block
Reference page 5 for machining
recommendation
1-¾”
1” 1/2”
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Assembly Instructions (Refer to Assembly & Front/Side Elevation Illustrations on
pages 10 and 11):Once all parts have been machined, you may complete final
sanding (up to 220 grit) in preparation for assembly. Make certain to run through a dry-
run assembly (no glue) of all parts prior to proceeding with glue assembly. Once you
have completed dry assembly, you may begin with glue assembly of the wood parts.
Apply a thin layer of glue to the top surface of the clock body (Item 2) and allow it to
dry. Note: This initial coating of glue will help to seal the porous end grain of the top
surface of the clock body, and result in a stronger glue bond.
Apply a second, thin coating of glue to the top surface of the clock body (Item 2) and
mount it to the top plate (Item 1) as illustrated. Note: The coved portions of the top
plate should be facing down toward the bottom of the clock body. The body (Item 2)
should be centered side to side on the top plate, and the back surface of both parts
should be perfectly flush. Apply clamping and remove any excess glue with a
dampened cloth. Set the assembly aside to dry (refer to the listed dry time as
recommended by the glue manufacturer).
Once the glue has dried, you may remove clamping. Glue the trim blocks (Item 3) to the
bottom surface of the clock body (Item 2) on each side of the bottom arch. When
applying glue to the bottom surface of the clock body, use the same process described
previously to seal the porous end grain. The trim blocks should be mounted so that the
back surface of the body and trim blocks are perfectly flush. Note that the side and front
portions of each trim blocks should overhang the clock body by about 1/8” (as shown in
the front and side elevation illustrations). Apply clamping and remove excess glue with a
dampened cloth. Allow the assembly proper time to dry.
Once clamping can be removed, you may proceed to mount the base blocks (Item 4).
Once again, the top and bottom end grain surfaces of the base blocks should be sealed
with a thin layer of glue as described previously. Glue the base blocks (Item 4) to the
bottom surface of the trim blocks (Item 3) so that the back edges are perfectly flush. The
base blocks should be centered on the trim blocks so that the trim blocks overhang the
base blocks by 1/8” on the front and sides (just as with the clock body). Apply clamping
and remove any excess glue. Allow proper drying time.
Once clamping can be removed, you may mount the bottom plate (Item 1). If you
have not done so, seal the porous end grain of the bottom surface of the base blocks
(Item 4) as described previously. Apply a second, thin coating of glue to the bottom
surface of the base blocks and mount the assembly to the base plate (Item 1). Note:
The coved portions of the bottom plate should be facing up towards the top of the
assembly. Make certain the back surface of the clock assembly and bottom plate
(Item1) are perfectly flush, and make certain to center the clock assembly side to side on
the bottom plate. Apply clamping and remove any excess glue. Allow the assembly to
dry.
Finishing: Complete any final sanding in preparation for staining and finishing. If you
have not done so already, sand the entire assembly with 150 grit and 220-grit sandpaper,
sanding with the grain. Take a moment to carefully inspect the assembled case for any
traces of glue residue that may restrict stain penetration. Be sure to remove any glue
residue by sanding lightly with fine grit sandpaper. Also, make certain to sand areas that
were dampened to remove excess glue. Remove all sanding residue with a clean, dry,
lint-free cloth.
There are numerous stains and finishes available on the market. No matter what
products you decide to use, please take ample time to study and choose the best
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quality products that will provide you with the best results. Check the information labels
of each product for information on penetration times, product compatibility, and
general dry (or “cure”) times. It is best to test your stain and/or finish on a scrap piece of
wood, or inconspicuous area of the assembly, before applying any to the visible wood
surface of your clock. This will demonstrate the coloration of the stain product as well as
familiarize you with both products manageability and dry times.
When applying stain/finish, be sure to work in a clean, warm, dry, well-ventilated area.
We recommend applying stain/finish to all wood surfaces, inside and outside of the
assembly, in order to protect the wood for years to come. If you are in-experienced with
wood finishing, please consult with local product dealers and/or woodworkers in your
area. They may have valuable information, which could aid you with the
staining/finishing of your clock. You are also welcome to contact Klockit by dialing our
toll free number (1-800-556-6474).
It is important that you always allow stains and protective finishes to dry thoroughly
(typically 24-48 hours) before successive applications are added. You should always
make certain that the final finish application is allowed the same thorough drying time
prior to handling the wood for final assembly.
Final Assembly: Once the final coating of finish has completely dried, you may
proceed with final assembly. This simply involves mounting the clock insert into the 2-3/8”
diameter counter-bored hole. Clock inserts can be purchased separately through the
Klockit catalog or website. You may select from 2-13/16” diameter non-alarm inserts, or
you may use 2-3/4” diameter inserts with the #15612 rubber gasket. No matter which
insert you should choose to use, it is important that the mounting diameter of either insert
be 2-3/8” with a depth no greater than ¾”. Klockit will provide the mounting
specifications for all inserts within the catalog or website, so make certain to verify this
information prior to purchase.
If necessary, place a fresh battery into the clock insert and use the time set knob to set
the clock to the current time. If you have selected a 2-13/16” insert, simply mount it into
the 2-3/8” diameter counter-bore. If you have selected a 2-3/4” insert, remove the
plastic mount gasket from the back mount portion of the insert. Install the rubber gasket
(#15612 – purchased separately) and mount the insert. Take a moment to rotate the
insert to ensure the “12” and “6” o’clock positions are vertically plumb in relation to the
clock assembly.
Conclusion: Congratulations on the completion of the Arc De Triomphe Desk Clock!
Whether you have built this clock for your own use, to give as a gift to be cherished by
someone special in your life, or even for resale, we hope that you are proud of your
finished product.
Here at Klockit, we strongly believe that our customers are the real product designers.
Our continued success at offering top quality kit and plan products that are fun, as well
as rewarding to work with, depends on customer feedback and input. We sincerely
welcome your comments and suggestions regarding our product designs, and/or our
instruction materials, that will help us to improve our products.
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Illustrated Assembly
1
Clock Insert
2
3
3
4
4
1
10

Front Elevation Assembly View
2
1
3
4
1
Side Elevation
Assembly View
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Customer Assembly and Finishing Notes:
KLOCKIT
N3211 County Rd H,
Lake Geneva, WI 53147
Customer Service: 1-800-556-2548
Technical Support: 1-800-556-6474
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