Klutch 49416 User manual

SAVE THESE INSTRUCTIONS
6 Cubic Ft. Cement Mixer
Owner’s Manual
WARNING:Read and understand all instructions, warnings, and cautions before using this
product. Failure to follow the instructions, warnings, and cautions may result in serious personal
injury and/or property damage.
Item 49416

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Thank you very much for choosing aKlutch product!
For future reference, please complete the owner’s record below:
Serial Number/LotDate Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual.
This Cement Mixer is designed for certain applications only. The
distributor cannot be responsible for issues arising from modification or
use of this product in an application for which it was not designed. We
strongly recommend that this product not be modified and/or used for
any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.

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Table of Contents
Intended Use..........................................................................................................................................4
Technical Specifications......................................................................................................................5
Important Safety Information...............................................................................................................6
Grounding..............................................................................................................................................8
Extension Cords....................................................................................................................................9
Assembly Instructions........................................................................................................................11
Operating Instructions........................................................................................................................19
Maintenance ........................................................................................................................................20
Parts Diagram......................................................................................................................................21
Parts List..............................................................................................................................................22
Replacement Parts..............................................................................................................................24
Troubleshooting..................................................................................................................................25
Limited Warranty.................................................................................................................................26

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Intended Use
The Cement Mixer is designed for mixing cement.This particular model is small, efficient, and
easy to transport, making it ideal for both home and jobsite use.

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Technical Specifications
Property Specification
Drum Capacity 6 Cubic Feet
Drum Opening 15-7/10"
Input Power 1HP
Output Power 1/2 HP
RPM 1720
Voltage 120 VAC @ 60 Hz, 8.7A
Overall Dimensions 57-1/2"L x 30"W x 53-1/2"H
Net Weight 145.5 lbs.

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Important Safety Information
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
DO NOT allow persons to assemble or operate this product until they have read this manual and
have developed a thorough understanding of how the product works.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. It will
do the job better and more safely at the capacity for which it was intended. DO NOT use this
equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive harm. Some examples of these chemicals are:
-lead from lead-based paints,
-crystalline silica from bricks and cement and other masonry products, and
-arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved
safety equipment, such as dust masks that are specially designed to filter out microscopic
particles.
Handling the power cord on corded products may expose you to lead, a chemical known to the
State of California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
WORK AREA SAFETY
Inspect the work area before each use. Keep the work area clean, dry, free of clutter, and well lit.
Cluttered, wet, or dark work areas can result in injury.
Do not use the tool where there is a risk of causing a fire or an explosion; e.g., in the presence of
flammable liquids, gases, or dust. The tool can create sparks, which may ignite the flammable
liquids, gases, or dust.
Do not allow the tool to come into contact with an electrical source. The tool is not insulated and
contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the tool.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.

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ELECTRICAL SAFETY
Always check to ensure the power supply corresponds to the voltage on the rating plate.
Do not abuse the cord. Never carry or pull a Cement Mixer by its power cord, or yank power cords
or extension cords from the receptacle. Keep power and extension cords away from heat, oil,
sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may cause a
fire and increase the risk of electric shock.
Grounded motors must be plugged into an outlet properly installed and grounded in accordance
with all codes and ordinances. Never remove the grounding prong or modify the plug in any way.
Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
When operating an electric Cement Mixer outside, use an outdoor extension cord marked “W-A”
or “W.” These cords are rated for outdoor use and reduce the risk of electric shock.
Use only Listed extension cords. If used outdoors, they must be marked For Outdoor Use. Those
cords having 3-prong grounding type plugs and mating receptacles are to be used with grounded
Cement Mixers.
Check the name plate rating of the Cement Mixer. Use of improper size or gauge of extension
cord may cause unsafe or inefficient operation of the Cement Mixer. Be sure the extension cord is
rated to allow sufficient current flow to the motor. Use the following table to determine the proper
extension cord wire gauge:

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Grounding
Grounded Tools: Tools with 3-Prong Plugs
Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The plug
must be connected to a properly grounded outlet. If the tool should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away from the user, reducing the
risk of electric shock. (See Figure A.)
The grounding prong in the plug is connected through the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding
system and must never be attached to an electrically live terminal. (See Figure A.)
Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet should look like those in the following illustration.

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Extension Cords
Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or 3-
wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in
loss of power and possible tool damage.
The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a
14-gauge cord can carry a higher current than a 16-gauge cord. Minimum extension cord wire
size is shown in the following table:
Minimum Wire Size Of Extension Cords
Nameplate AMPS Cord Length
25' 50' 100' 150'
0-6 18 AWG 16 AWG 16 AWG 14 AWG
6-10 18 AWG 16 AWG 14 AWG 12 AWG
10-12 16 AWG 16 AWG 14 AWG 12 AWG
12-16 14 AWG 12 AWG NOT RECOMMENDED
When using more than one extension cord to make up the total length, make sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than one tool, add the nameplate amperes and use
the sum to determine the required minimum cord size.
If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (Win
Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition. Always replace
a damaged extension cord or have it repaired by a qualified electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

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CEMENT MIXER USE AND CARE
Do not force the Cement Mixer to perform an operation other than its intended use. Cement
Mixers do a better and safer job when used in the manner for which they are designed. Plan your
work, and use the correct Cement Mixer for the job.
Do not use a Cement Mixer with a malfunctioning power switch. Any Cement Mixer that cannot be
controlled with the power switch is dangerous and must be repaired by an authorized service
representative before using.
Disconnect the power supply from the Cement Mixer and place the power switch in the locked or
off position before servicing, adjusting, installing accessories or attachments, or storing. Such
preventive safety measures reduce the risk of starting the Cement Mixer accidentally.
Check for damaged parts before each use. Carefully check that the Cement Mixer will operate
properly and perform its intended function. Replace damaged or worn parts immediately. Never
operate the Cement Mixer with a damaged part.
Store the Cement Mixer when it is not in use. Store it in a dry, secure place out of the reach of
children. Inspect the Cement Mixer for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with the Cement Mixer.
Accessories that may be suitable for one Cement Mixer may create a risk of injury when used
with another Cement Mixer.
Keep guards in place and in working order.
Keep the Cement Mixer blades clean.
Do not leave the Cement Mixer running unattended.

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Assembly Instructions
Refer to Figure A
1. Place Stand (30) onto Hinge Bracket (34) so that the bolt holes line up.
2. Insert Hex Bolts (26) with Washer (27) through the holes from one side, then Washer (27) and
Lock Nut (23) from the other side, and tighten with a wrench.
3. Insert Support Bracket (25) onto Stand (30) so that the bolt holes line up.
4. Insert Hex Bolts (26) with Washer (27) through holes from one side, then Washer (27)and Lock
Nut (23) from the other side, and tighten with a wrench.
Refer to Figure B
5. Place Stand upright.
6. Place Wheel (33) onto Hinge Bracket (34) axle, and slip on theWasher (32) after the wheel.
7. InsertPins (31) into the Hinge Bracket (34) axle holes, outsideeach Flat Washer. The pin should
be touching the washer, not the wheel.
8. Bend each side of the Pins outward so they do not fall out.
Pin (31)
Wheel (33)
Fig.B
Fig.A
Stand (30) Bolt M8X70 (26)
Support bracket (25) Washer Φ8 (27)
Hinge bracket (34)
Lock Nut M8 (28)

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Refer to Figure C
9. With two people, set the Drum Lower (8) with attached Support Arm assembly into Stand
assemblyso that the Shaft (35) is on the wheel side and the Iron Tube (18) is on the Support
Bracket (25) side of the assembly.
10. Insert Hex Bolts (59) with Washer through holes from one side, thenWasher and Lock Nutfrom
the other side, and tighten with a wrench.
Refer to Figure D
11. With the help of another person, attach Connector Seal (6)to the DrumLower (8), making sure that
the holes in both align. This Connect Seal must be flat on the Drum Lower to ensure a proper seal.
Refer to Figure E
12. Carefully place the Drum Upper (4) onto the Connector Seal. Make sure that the holes in both
align. Note: When placing the Drum Upper, align the Mixing Blade mounting holes in the side of
the drums as shown in FigureE. If they are too far away from each other, the Mixing Blades holes
will not match up with the mounting holes on the Drums.
Refer to Figure F
Mixer Blade
Mount holes
Drum Upper (4)
Fig.E
Fig.D Connect Seal (6)
Fig.C
Iron Tube
(18)
Shaft (35)
Bolt &Washer
&Locknut
Bolt &Washer
&Locknut

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13. Move the Connector Seal from the inside to make sure the holes of Drum Upper, Connector Seal,
and Drum Lower align in a line. Insert Bolt (58) with Washer (57) through the holes and rotate
them by hand. Note: Make sure that eight screws are in place, and tighten with a wrench.
Refer to Figure G and Figure H
14. Mount each MixerBlade (2) inside the assembled Drum. The V-shaped bend in the MixerBlade
should point in the direction of the Drum rotation (clockwise). Insert Hex Bolt (1) with Washer (3)
from outside, then Washer (3) and Lock Nut (5). Tighten with a wrench.
Refer to Figure I
15. Insert the handle (64) into support bracket (25) hole from one side.Slide Washer (63) onto the
handle from the other side, insert Pins (67) into theholes, bend the Pins outward so it does not fall
out. (Figure I)
Fig.I
Handle (64)
Support bracket (25)
Fig.H
Mixer blade (2)
Fig.G
Connect Seal (6) Align the holes
(FigureF)
Bolt (58) &Washer (57)

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Refer to Figure J
16. Mount the Degree Adjusting Plate (19) to the Iron Tube (18), using twoHex Bolts (24) with washer
(27) inserted from the outside, and tighten with a wrench. (Figure J)
Refer to Figure K
17. Attach Degree Adjusting Wheel (20) to Iron Tube (18) shaft.
a. Insert Coil Spring (22) into the lower hole.
b. While holding the spring in place, slide the wheel over the iron tube.
Note: The Bolt (69) usually have been secured in place, this step may need a little exertion in
orderto compress the spring sufficiently to slip the wheel onto the Iron Tube. If you can’t
compress the coil spring in place, gradually loosen the Bolt (69) then try to slip the wheel onto
the Iron Tube. Tighten this bolt against the Coil Spring.
c. Line up the holes in the bracket on thewheel with the hole drilled in the Iron Tube,then insert
the Bolt (23) with Flat Washer at the bolt head.
Note:You will find it an easier task to line up the holeson one side of bracket only, to begin
with. Enterthe bolt, and then use that as a pivot, by pushingthe wheel IN to square it up, in
order toline up the holes on the other side. When theholes at the opposite side are aligned,
tap thebolt through GENTLY to avoid damaging the threads.
d. Screw the locknutagainst the bracket, but not so tight so asto prevent the wheel from
pivotingabout the bolt. The wheel must be allowed to pivot aboutthe bolt so that the lugs on
the wheel canbe engaged or disengaged from the slots inthe Degree Adjusting Plate.
Lugs M8*25
Slots
Coil
De
g
ree Ad
j
ustin
g
arm
De
g
ree Ad
j
ustin
g
wheel
Fig.K
Coil
(FigureJ)
Ring (17)
Iron Tube (18)
Ring (17)
Locking pin hole
Degree adjusting
plate (19)
Bolt &Washer
&locknut

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Refer to Figure L and Figure M
18. Mount the inner Motor Base Cover and Motor Mount Plate.
a. To prepare the Motor (42) for mounting, remove the Motor from the Inner Motor Base Cover
(39) by unthreading the two Hex nuts and Hex bolts holding it in place for shipping.
b. Mount the Inner Motor Base Cover (39) to the Shaft (35), slide Flat Washersonto two Bolts
(24), and insert the Bolts through the Motor Base Cover and the Iron Tube Fixture (15).
Secure withWashersand Lock Nuts.
c. Attach the Motor Mount Plate (40) to the Inner Motor Base Cover (39), insert four Bolts (37)
through the holes in the Fixed plate (38), Cushion (62), Motor Base Cover channels. Thread
Locknuts (55) and washeronto the Bolts, but DO NOT tighten the locknut at this stage.
Note: The Motor Mount Plate must be adjusted up ordown to tighten the V Belt (61).
Bolt &Washer
Washer &Locknut
Motor Mount Plate (40)
Inner Motor
Base Cover (39)
Channels
Bolt &Washe
r
Washer &Locknut
Cushion
Locknut
(
55
)
Fixed
p
late
(
38
)
Bolt &
Channels
Fig.L Fig.M

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Refer to Figure N and Figure O
19. Mount the Pulley and Belt.
a. Clean the Shaft (35) of all plastic protective material and other debris. Also clean outdebris
fromthe Drum Pulley (49) center hole.
b. Position the Drum Pulley (49) so that theSet Screwhole (48) is facing outward. Squarely push
the Pulley center onto the Shaft so that the groove in the Drum Pulley engages the Key (47).
The Pulley should be flush with the step on the Shaft. Thread the Set Screw (48) and tighten
in place.
Note: Do not pound the Drum Pulley onto the Shaft. Damage can occur resulting in a loose fit.
c. Place the V Belt (61) around the Drum Pulley (49).
Fig.N
Set Screw (48)
Drum Pulley (49)
Key (47)
V Belt (61)
Fig. O

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Refer to Figure P
20. Mount the Motor.
WARNING: The Motor is attached to the Outer Motor Base Cover (43) by a power cable.
While installing the Motor, have a helper hold the Cover out of the way, without placing tension on the
power cable.
a. Put the Motor (42) over the V Belt (61). Make sure that the motor pulley (51) is directly under
the Drum Pulley.
b. Allow the motor to drop as far as possible under its own weight in order to tension the drive
belt. Tension is correct when there is approximately 1/4" total deflection at the center of the
belt run when using moderate thumb pressure.
Note: This step may require adjusting the Motor Mount Plate (40) up or down.
c. Tighten the mounting bolts progressively ensuring the support plate is parallel to the ground.
This step requires removing the Motor (42) first.
Note: It usually requires multiple attempts on (step b, step c) to get the right position of Motor
Mount Plate (40).
d. Secure the Motor, slide Flat Washers on four Bolts (41), then slide the Bolts up through the
bottom of the Motor Mount Plate and the Motor. Secure in place with locknut.
e. Check if Motor and belt turns true. Hand-turn the Drum Pulley (49) and verify that the Motor
Pulley and Drum Pulley do not rub against any other part, and that the pulleys turn true. Make
adjustments to Motor location as required.
Motor (42)
Motor base cover
mounting holes
(typical of 3)
Bolt & Washer
&Locknut
Fig. P
Bolt & Washer & Nut

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Refer to Figure Q
21. Mount the Outer Motor Base Cover (43) to the Inner Motor Base Cover (39) using three Bolts (46),
Washers (70), and Nuts (71). Make sure that the power cord from the Motor to the Switch (45)
does not come in contact with moving parts. (Figure Q)
22. The Cement Mixer assembly is complete. Go back and retighten all screws, nuts, andbolts.
Bolt & Washer & Nut
Motor Base Cover (43)
Switch (45)
Bolt & Washer & Nut
Fig. Q

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Operating Instructions
WARNING: Do not attempt to move the Cement Mixer when it is full and/or in operation.
Personal injury could result.
1. Place the Cement Mixer on a solid, even surface.
2. Connect the power cord to an electric outlet (or properly rated grounded three prong extension
cord).
3. Add material to the Drum. Typical maximum quantities are 3 gallons of water, 4 shovels of cement,
and 22 shovels of aggregate rock (using a size 3 shovel approx13 x 10’’, not included).
4. Adjust the Drum angle by pulling on the Degree Adjusting Wheel (20). First, disengage the locking
pins on the Iron Tube Fixture (15) and push the Arm until the desired angle is reached. Re-
engage the locking pins.
5. Flip the power switch ON.

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Maintenance
WARNING: Make sure the Cement Mixer is turned off and disconnected from its power source
before attempting any maintenance, cleaning, or inspection.
Maintain the Cement Mixer by adopting a program of conscientious repair and maintenance in
accordance with the following recommended procedures:
After each use, immediately wash out all debris from the inside and outside of the Cement Mixer.
Keep the motor clean and free of buildup.
Do not apply water in or around the Motor Base Cover.
Retighten belt after the every 25 hours of use. The belt should be able to be pressed in no more
than 1/4".
Periodically recheck all nuts, bolts, and screws for tightness.
Lightly grease all moving parts.