Knick Protos 3400 Original instructions

Safety information
and short description
ENG
Protos 3400(X)
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Instruction manuals and parameter sets for copy are provided
as download at:
www.knick.de
Warranty
Defects occurring within 3 years from delivery date shall be remedied free of
charge at our plant (carriage and insurance paid by sender).
Sensors, fittings, and accessories: 1 year.
©2014 Subject to change without notice
TS-201.011-KNX0320140321
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ENG-3
Safety information
Information on installation
Be sure to read and observe the following instructions!
The device has been designed in accordance with the state of the art and
complying with the applicable safety regulations.
When operating the device, certain conditions may nevertheless lead to dan-
ger for the operator or damage to the device.
Caution!
Before commissioning it must be proved that the device may be
connected with other equipment. Commissioning may only be
carried out by trained experts!
Whenever it is likely that protection has been impaired, the device shall be
made inoperative and secured against unintended operation. The protection is
likely to be impaired if, for example:
•the device shows visible damage
•the device fails to perform the intended measurements
•after prolonged storage at temperatures above 70 °C
•after severe transport stresses
Before recommissioning the device, a professional routine test in accordance
with EN 61010-1 must be performed. This test should be carried out by the
manufacturer.
Before opening the device, be sure to observe the following:
• Switch off power supply before replacing the front door (FRONT module).
•Switch off power supply before replacing or inserting a module.
• Protect the signal inputs of the modules and the SmartMedia card against
electrostatic discharge.
•Only operate signal outputs and inputs within the specified limits. Provide
the relay outputs with protective wiring.
Warning!
Do not touch the terminal compartment, there may be
dangerous contact voltages!
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ENG-4 Protos 3400(X)
Caution!
Never expose the display to direct sun light! Only operate the display within
the temperature range of 0 °C up to 50 °C max.
Important note concerning SmartMedia card
The SmartMedia card may be inserted or replaced with the power supply
switched on.
Warning!
Do not touch the terminal compartment, there may be dange-
rous contact voltages!
Intended use
Protos is a flexible measuring system for continuous measurements in the
field of liquid analysis. Thanks to its modular design, the Protos can easily be
adapted to your measuring task. Flexible use of plug-in modules allows com-
bined measurements as well as later expansions or modifications.
The measured variables depend on the measuring modules installed.
Communication modules are available for further processing of the output
signals.
The rugged enclosure (IP 65) can be wall or pipe mounted or fixed into a
control panel.
The Protos version with hygienic, polished stainless steel enclosure allows
application in the field of biotechnology, food processing, and in the phar-
maceutical industry.
The Protos version with coated steel enclosure – extremely corrosion resistant –
has been developed for application in the chemical industry, environmental
engineering, water and waste-water treatment, and for application in power
plants .
Safety information
Display. Use of SmartMedia card. Intended use.
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ENG-5
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Display* LC graphic display, white backlighting
Resolution 240 x 160 pixels
Languages German, English, French, Italian, Spanish, Swedish
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Keypad NAMUR keypad, individual keys, no double assignments
[meas] [menu] [‚] [ƒ] [„] [‘] [enter] [softkey 1] [softkey 2],
NAMUR LEDs red and green.
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Power supply 24 (–15 %) to 230 (+15 %) V AC/DC <18 VA/<10 W
Overvoltage category II
Protection class I
Pollution degree 2 (EN 61010-1)
Wire cross-section 2.5 mm2
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Protection against Protective separation of all extra-low-voltage circuits
electrical shock against mains as per EN 61010-1
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EMC NAMUR NE 21 and
EN 61326-1
EN 61326-2-3
Emitted interference Class B
Immunity to interference Industry
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Lightning protection EN 61000-4-5, Installation Class 2
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Nominal operating Ambient temperature –20 to +55 °C
conditions Relative humidity 10 ... 95 % not condensing
Power supply 24 (–15 %) to 230 (+15%) V AC/DC
Frequency AC 48... 62Hz
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Transport/ –20 to +70 °C
Storage temperature
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Ingress protection IP 65 / NEMA 4 X
Terminals Single wires and flexible leads up to 2.5 mm2(AWG 14)
*Caution!
Never expose the display to direct sun light! Only operate the display within the temperature
range of 0 °C up to 50 °C max.
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ModuleFRONT, ModuleBASE 3400-0
Extract from general technical specifications
>>> see "Certificates" for IECEx, ATEX, FM & CSA

ENG-6 Protos 3400(X)
Connection of power supply
Contact assignment of BASE module
Information on installation
Caution!
•Installation may only be carried out by trained experts in accordance with
this instruction manual and as per applicable local and national codes.
•Be sure to observe the technical specifications and input ratings.
•Be sure not to notch the conductor when stripping the insulation.
•All parameters must be set by a system administrator prior to
commissioning.
The terminals are suitable for single wires and flexible leads up to 2.5 mm2
(AWG 14).
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ENG-7
Connection of power supply
Warning! Beware of dangerous contact voltages!
BASE module 3400X-025/VPW
100 (-15 %) ... 230 (+10 %) V AC (EEx em IIC)
BASE module 3400X-026/24V
24 V AC (-15 %, + 10 %)
24 V DC (-15 %, +20 %)
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BASE module 3400-029,terminal plate
Connection of power supply
With the VariPower broad-range power supply unit, the Protos
can be operated with a power supply of 24 (-15 %) to 230 (+15 %) V AC/DC
making it suitable for all public mains supplies in the world.

ENG-8 Protos 3400(X)
Short description: FRONT module
Protos 3400
Modular hardware and software system for liquid analysis.
Transflective LC graphic display
(240 x 160 pixels)
white backlighting, high resolution
and high contrast.
Red LED
signals failure (On) or
maintenance request/function check
(flashing) corresponding to NE 44.
4 captive scews
for opening the Protos
(Caution! Make sure that the gasket
between FRONT and BASE is properly seated and clean!)
Green LED
Voltage supply okay
5 self-sealing cable glands
M20 x 1.5
for entry of voltage supply and signal lines
2 softkeys
with context-sensitive functions.
User interface
with plaintext menus as recommen-
ded by NAMUR.
Menu texts can be switched to:
German, English, French, Italian,
Swedish, and Spanish.
Intuitively acquirable menu logic,
based on Windows standards.
Control panel
3 function keys
(menu, meas, enter)
and 4 arrow keys for menu selection
and data entries
Measurement display
Secondary displays
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ENG-9
Measuring
Short description: Menu structure
Basic functions: Calibration, maintenance, parameter setting, diagnostics
Calibration Maintenance Parameter setting Diagnostics
Menu groups
1
2
3
1147 2958 1246
Operator level
1989
Admin. level
Passcode:
Selection of
further
menu items:
Module 1
Module 2
Module 3
BASE
Module 1
Module 2
Module 3
SYSTEM
FRONT
BASE
Module 1
Module 2
Module 3
4
5
Legend:
(1) Pressing the menu key accesses menu selection
(2) Pressing the meas key returns to measurement
(3) Menu groups are selected using the arrow keys
(4) Press enter to confirm, enter passcode
(5) Further menu items are displayed
(6) Selected functions of the Diagnostics menu can be
recalled via softkey even when in measuring mode
Message list
Logbook
Device description
FRONT
BASE
Module 1
Module 2
Module 3
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ENG-10 Protos 3400(X)
Short description: FRONT module
Protos 3400
View into the open device (FRONT module)
Terminal plates
of “hidden” modules
Each module comes with an adhesive
label containing the contact assignments.
This label should be sticked to the inner
side of the front (as shown).
Then, the terminal assignments remain
visible even if further modules are
inserted.
Slot for SmartMedia card
• Data recording
The SmartMedia card expands the
measurement recorder capacity to
> 50000 records.
•Exchange of parameter sets
5 parameter sets can be stored
on the SmartMedia card,
2 of them can be loaded to the
Protos and switched
by remote control.
Parameter sets can be transmitted
from one Protos to the other
(same hard- and software
configuration required).
•Function expansions
are possible with additional software
modules which are released
using transaction numbers (TAN)
•Software updates
(also at different devices)
The circumferential sealing
guarantees IP 65protection and allows spray
cleaning / disinfection.
Caution! Keep clean!
Replacing the front module
Pull off power cord and ground wire.
To separate the FRONT module from
the BASE module, turn the retaining
screws of the pivot hinge by 90°.
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ENG-11
Short description: BASE module
Protos 3400
View into the open device (BASE module, 3 function modules installed)
BASE module
2 current outputs (free assignment of
process variable) and 4 relay contacts,
2 digital inputs.
VariPower broad-range power supply,
20 ... 265 V AC/DC, suitable for all public
mains supplies in the world.
Important note concerning SmartMedia card
The SmartMedia card may be inserted or replaced with the power supply
switched on. When closing the device, make sure that the sealing is properly
seated and clean.
Warning!
Do not touch the terminal compartment, there may be
dangerous contact voltages!
Module equipment
Module identification: Plug & Play
Up to 3 modules can be combined
as desired.
Several input and communication modules
are available.
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ENG-12 Protos 3400(X)
Inserting the SmartMedia card
Opening the Protos
•Loosen the 4 front screws
•Open the FRONT module at its right side
(pivot hinge inside at the left)
•The slit for inserting the
SmartMedia card is located at the
inner side of the FRONT module
To insert the SmartMedia card:
•Remove SmartMedia card without touching
the contact surface from its package
•insert card in the slit at the inner side of the
FRONT module
Inserting the SMARTMEDIA card
To release an additional function via TAN, see
Parameter setting / Administrator level / System control / Release of options
Please note when inserting the SmartMedia card:
The SmartMedia card may be inserted or replaced with the power supply
switched on. Protect against electrostatic discharge! When closing the devi-
ce, make sure that the sealing is properly seated and clean.
Warning!
Do not touch the terminal compartment, there may be dan-
gerous contact voltages!
Inserting the
SmartMedia card:
The label must be
facing you.
Removing the SmartMedia card
• “Close memory card” (Maintenance menu)
To avoid data loss, please call up the
Maintenance menu.
“Close memory card” to terminate software
access to the SmartMedia card.
Now the card can be taken out.
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Formatting
•Insert SmartMedia card
•Open menu selection
•Parameter setting, Administrator level
•Enter passcode
•System control: Memory card
(The “Memory card” function is
only available with the SmartMedia
Card inserted!)
•Format card
ENG-13
SMARTMEDIA card: Usage
Use as memory card in combination with additional functions.
Additional functions must be ordered separately (release via TAN).
Types of SmartMedia cards
The SmartMedia cards are delivered from the manufacturer as
• software update (SW 3400-106)
Menu Display Formatting a SmartMedia card
Memory card (Administrator)
Record logbook
Return
20.4 °C
Record recorder
Decimal separator
Format card
Data saving
0.003 mS/cm
Card full
On
On
Point
Record stop
Off
Off
Comma
• Memory card(additional functions SW 3400-101 ... 1xx)
Using commercially available SmartMedia cards
Commercially available SmartMedia cards can be used as memory card
(Software updates are supplied by the manufacturer and are device-specific).
The following types of cards are supported: 8 MB, 16 MB, 32 MB,
64 MB and 128 MB storage capacity. Externally produced files, such as from
a digital camera, are tolerated. Long file names can be read. PROTOS gene-
rates file names in the 8.3 format (8 characters file name, 3 characters pro-
gram-specific file name extension).
Formatting a commercial SmartMedia card
Some devices (e.g. digital cameras, scanners) cause a formatting of the
SmartMedia card which does not correspond to the SSFDC specification or
the SmartMedia Interface Library (SMIL). The manufacturer therefore recom-
mends to format a commercial SmartMedia card as Protos memory card prior
to first use.
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ENG-14 Protos 3400(X)
Insert module
Note: Be sure to connect the shielding properly!
Insert module
Switch off power supply
Open the device (loosen the 4 screws at the front)
Place module in slot (D-SUB connector)
Tighten fastening screws of the module
Open ESD shielding cap (if provided)
Connect sensor cable.
To avoid interferences, the cable shielding must be
completely covered by the ESD shielding cap.
Close ESD shielding cap (if provided)
Close device, tighten screws at the front
Switch on power supply
Set parameters (see module description)
Make sure that the cable
glands are tightly closed to
protect against humidity.
The terminals of some of the modules are
covered by an ESD shield.
To connect the sensor cable, just
pull it back.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
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ENG-15
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Protos 3400(X)
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Knick
Elektronische Messgeräte GmbH & Co. KG
Beuckestraße 22
14136 Berlin
Phone:+49 (0)30 - 801 91 - 0
Fax: +49 (0)30 - 801 91 - 200
Internet: http://www.knick.de
[email protected]