KOBE MBS025-Xk User manual

DECLARATION OF CONFORMITY
We hereby certify that the Kobe
Mini Belt Sander MBS025-X
complies with all the relevant provisions of the following European Community Directives:
Machinery 98/37/EC and Marking 93/68/EEC.
National standards applied:
EN 792-8, EN 28662-1
EN ISO 15744:2002 and PrEN 12366
Official Agent:
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9001 REGISTERED COMPANY
Signed:
Date: 1st September 2007 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.
© The Kennedy Group Ltd. 09/07
Kobe Tools continually strives to improve its products. Specifications may change without prior notice.
AVAILABLE FROM YOUR DISTRIBUTOR
KOBE PRODUCTS carry a one years manufacturers warranty.
KOBE PRODUCTS are designed & produced to the highest standards & specifications
KOBE PRODUCTS are fully guaranteed against faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
This does not affect your legal rights.
Please retain supplier invoice as proof of purchase.
QUALITY GUARANTEE & WARRANTY
KOBE TOOLS Official Agents:
JAPAN: MIKI TOOL TRADING CO. MIKI CITY, JAPAN.
EUROPE, MIDDLE EAST, AMERICA & AFRICA: THE KENNEDY GROUP LTD, WIGSTON, ENGLAND.
MINI BELT SANDER KIT
6-20mm
MODEL MBS025-Xk
ORDER CODE KBE-270-2880K
OPERATOR’S MANUAL
Please retain this information for future reference.
WARNING: THE SAFETY INFORMATION
GIVEN INSIDE MUST BE READ AND
UNDERSTOOD BY ANY PERSON
USING, INSTALLING, REPAIRING
OR MAINTAINING THIS PRODUCT.
ALWAYS WEAR
APPROPRIATE
PERSONAL
PROTECTIVE
EQUIPMENT.
Suitable for shaping,
paint removal,
weld sanding,
smoothing and rust removal
on flat or curved surfaces.
Kit includes the MBS025-X Mini Belt Sander.
Supplied complete with 9 flexible abrasive belts and 5 contact arms with
heavy duty nose rollers allowing the belts to conform to a variety of contours.
Rated for continuous use.
Uses 6, 10, 13 and 20mm
wide by 457mm long abrasive belts.
18,0OOrpm.
Quick abrasive change.
Adjustable sanding arm angle.
Speed regulator.
Multi positional
sanding arm.
Rear handle exhaust
with noise baffler.
One handed trigger operation.
Rotating air inlet to prevent the air hose
from tangling.
Removable side arm for use in tight areas.
Easily adjustable belt tracking.
quality abrasives
YORK
KOBE recommends the use of


2 11
KOBE AIRLINE ACCESSORIES
KOBE
INDUSTRIAL
AIR TOOLS
You have purchased a quality industrial product that is designed for high performance
and long service life. If correct use, safety and maintenance procedures are observed
this machine will last for many years.
SAFETY INSTRUCTIONS
ALERTNESS
Always stay alert, watch what you are doing and use common sense when operating this tool.
Always make sure you do not get distracted by other people.
Always avoid accidental starting of the tool. Disconnect the tool before adjusting, replacing accessories
or repairing.
Never operate the tool when tired or under the influence of alcohol or prescription/non-prescription
drugs.
SIGHT
Always wear approved eye protection during operation, repair or maintenance of the tool, or whilst
changing accessories. Even small projectiles can injure eyes and cause blindness.
HEARING
Always take measures to eliminate or reduce risks from exposure to noise. High sound levels can
cause permanent hearing loss. Always use approved hearing protection.
RESPIRATORY
Breathing in dust can lead to lung problems. Some dust created by using this tool could contain chemicals
which are known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
LEAD which can be found in old paint.
CRYSTALLINE SILICA from bricks and cement and other masonry products.
ARSENIC and CHROMIUM from chemically treated timber.
Always avoid inhaling/ingesting dust or handling debris from the work process which can be harmful to
your health.
Always use dust extractors where available, work in a well ventilated area and wear a face mask which
is specially designed to filter out microscopic particles.
HANDS, ARMS AND BODY
Cuts and burns
Always wear gloves to protect hands from cuts and burns.
Always wear shoes which are non-skid. In addition, wear shoes with steel toe caps where there is a risk
of heavy or sharp objects falling on your feet.
Always wear a protective apron capable of stopping small wheel or workpiece fragments.
Never allow sparks to go onto your clothing. Wear wool or flame retardant cotton rather than man made
fabrics.
Never touch parts of the tool or accessories when they are moving. Use gloves when changing
accessories after use.
Vibration and repetitive strain
Repetitive work motions, awkward positions and exposure to vibration can cause “Repetitive Strain
Injuries”. If numbness, tingling, pain or whitening of the skin occurs consult a doctor.
Always use appropriate safety equipment and take regular breaks.
Skin disorders
Frequent, prolonged contact with used engine oils may cause dermatitis and other skin conditions,
including skin cancer.
Always wear protective gloves and clean overalls. Never put oily rags into your pockets.
HAIR, CLOTHING & JEWELLERY
Always ensure that all long hair and loose clothing, ties, scarves, jewellery, etc., are secured or
removed.
Never wear watches, rings or bracelets whilst using this tool.
CHILDREN AND OTHER PEOPLE
Always ensure that all others in the area are wearing approved eye, face, respiratory,
hearing and body protection.
KOBE INDUSTRIAL AIR TOOLS have been specifically designed to help you work SAFELY and
EFFICIENTLY. Your care and good judgement are the best protection against injury, but always ensure that
the appropriate safety equipment is worn. All possible hazards cannot be covered here, but the most
important ones have been highlighted.
Continued on page 3
Max Tool Bore x Order Code
Weight Length Rating KBE-280
1.5kg 6.35 x 700mm 100PSI -1000K
Order Code
Description
KBE-280
1/4
BSP Mini Oiler -1400K
MINI OILER feeds oil directly into the airline ensuring
your air tool is well lubricated at all times preventing
corrosion. The clear body reservoir allows immediate
inspection of the oil level. All brass construction.
RETRACTABLE AIR HOSE
BALANCER
With adjustable
tension return. Retracts when
the air tool is released leaving
the work place clear of
unwanted lengths of air hose.
Ideally suited for in-line
production. With spring
loaded safety clip for
overhead fixing.
WATER SEPARATOR continuously removes
moisture from the air supply helping to prevent
corrosion to the internal components of the air
tool. The spring
valve allows
immediate
draining of
reservoir
without
any down time.
HI-FLEX POLYURETHANE AIR HOSE with brass 360°
swivel couplings, ideal for use in awkward access
areas. Recoils to a fraction of its working length leaving
the workpiece clear of entanglement hazards.
WHIP HOSE AND ADAPTOR
Used to supply air between the
air tool and supply point. Uses
standard couplings. Prevents
vibration damage to couplings
and the tool user. Quick
release coupling.
EXHAUST HOSE ASSEMBLY deflects
the tool exhaust away from the
immediate work area and helps to
reduce sound levels. Suitable
for Kobe air tools. Thread size
1/4
” NPT. Overall length 80cm.
HEAVY DUTY NYLON AIR HOSE recoils to a
fraction of its working length when not in use
leaving the workplace clear of entanglement
hazards. Solid brass couplings with 360°swivel
and spring protectors allow use in any direction.
Order Code
Description
KBE-280
1/4
BSP Water Separator -1900K
Overall Order Code
Thread Length KBE-280
1/4
” NPT 650mm -1360K
Exhaust Suitable for Order Code
Diameter Kobe Air Tool models KBE-298
GES2506L, GDA2206L, FDG090,
20mm FDG115,
FDG180m & FDG180e. -5421S
DP2210, DPR1810, DP513, DPR813,
DAR1510, DS4510L, SH120,
25mm SP1825K, GD2206L, GD22LK, -5420S
FPD500, FPD375, FCT003 & X-GD16.
PU Outside Normal Order Code
Connector Diameter Length Rating KBE-280
1/4
BSPT 8mm 7.5m 150PSI -1160K
3/8
BSPT 9.5mm 7.5m 150PSI -1320K
Nylon Outside Normal Order Code
Connector Diameter Length Rating KBE-280
1 /4
BSPT 6mm 7.5m 250PSI -1140K
3/8
BSPT 9.5mm 7.5m 150PSI -1300K

10 3
KOBE
INDUSTRIAL
AIR TOOLS
TROUBLESHOOTING SAFETY INSTRUCTIONS Continued
Always keep children away from the work area and where tools are stored.
Never let people who are unfamiliar with the tool use it.
AIR PRESSURE
Air under pressure can cause severe injury.
Always check for damaged or loose hoses and fittings. Whipping hoses can cause serious injury.
Never direct air at yourself or anyone else.
LUBRICANTS
Mineral oils (Hydraulic fluid) used as lubricants are not considered hazardous to health under normal
conditions. First aid measures however should be taken if:
Ingested - Wash out
Contact with eyes - Thoroughly flush eyes with clean water for 5 to 10 minutes and seek medical
advice.
Contact with skin - Wash area with soap and water. Remove effected clothing and wash. If irritation
persists, seek medical advice.
Other - Seek medical advice immediately
Always wear gloves and goggles when dealing with lubricants.
Always extinguish using a foam or dry powder fire extinguisher. Never use water.
Never allow lubricants to contaminate rivers, water ways or drains.
ELECTROCUTION, FIRE OR EXPLOSION
Always be aware of hidden cables and pipes.
Never work near flammable materials or in a combustible atmosphere.
Never allow sparks to fall on cleaning rags.
Never make contact with electric power sources as this tool is not insulated.
GENERAL OPERATING HAZARDS
Always ensure that all accessories are rated to the “Free” speed of the tool and intact before fitting or
using.
Always ensure all users are physically able and competent to handle the size, weight and power of the
tools and have received appropriate training to perform the task.
Always be aware of the tool rundown time. Control the tool as if it were under power.
Always ensure the tool is kept in a good working condition. Do not use the tool if any parts are missing
or damaged.
Always make sure that the labels on the air tool are kept legible, indicating the model
number, serial number, rpm and any warnings. If not, reorder and replace (See page 8).
Never disable the safety lever throttle.
Never modify the tool or accessories and only use it for the task for which it has been designed.
Never force or apply excessive pressure, let the tool do the work for you.
SPECIFIC OPERATING HAZARDS
Never operate without the noise baffler in place.
Never use the Belt Sander as a fixed tool.
Never fit an abrasive to the tool that is not designed to be used with it. This may cause serious injury or
death.
Never switch the Belt Sander on whilst it is in contact with the workpiece.
Never touch the workpiece immediately after sanding, as it will be very hot.
WORKPLACE HAZARDS
Always comply with Health & Safety regulations.
Always be aware of excess hose around the work place. Slip/Trip/Fall is a major cause of serious injury
or death.
Always maintain a balanced body position and secure footing.
Always use a vice or clamping device to hold the work piece firmly in place.
Never carry the tool with your fingers on the throttle lever.
AIR SUPPLY AND CONNECTION HAZARDS
Always shut off air supply, drain hose of air pressure and disconnect tools from air supply when not in
use, before changing accessories or when making repairs.
Always install lock pins when universal twist couplings are used.
Never use quick disconnect couplings at tool. See instructions for suggested air supply.
Never exceed the maximum air pressure of 6.2bar (90psi).
Never carry the tool by the air hose.
KOBE
INDUSTRIAL
AIR TOOLS
THE ENVIRONMENT
Always dispose of unwanted tools, accessories and packaging materials in an
environmentally friendly manner.
Never allow lubricants to contaminate rivers, water ways or drains.
KOBE
INDUSTRIAL
AIR TOOLS
ACCESSORIES
KOBE
INDUSTRIAL
AIR TOOLS
SERVICE & REPAIR
File belts 457mm (18”) long. Pack of 10.
Width Grade
Order Code
YRK-204
*13mm P300 -2770K
*20mm P80 -2840K
*6mm P150 -3200K
*10mm P120 -3280K
*10mm P150 -3300K
*13mm P80 -3340K
*13mm P120 -3380K
*20mm P60 -3420K
*20mm P80 -3440K
25mm† P60 -3520K
25mm† P80 -3540K
Replacement contact arms.
Width
Order Code
KBE-298
*6mm -4010A
*10mm -4011A
*10mm offset -4012A
*13mm -4013A
*20mm -4014A
Additional contact arm.
Width
Order Code
KBE-280
25mm -5650K
Replacement platen pads.
Sold as pairs.
Width To suit
Order Code
belt width KBE-298
8mm 6mm -5265T
13mm 10mm -5248A
18mm 13mm -5244X
20mm 20mm -5242V
25mm 25mm -9660M
Servicing should be carried out at
intervals of 1,000 hours use or
every 12 months, whichever is
sooner.
A comprehensive repair and
service facility is available through
your local Kobe agent for all your
electric and pneumatic tools.
Surface preparation belt
Aluminium oxide
Those items marked with an asterisk (*) are already
supplied with your Kobe Mini Belt Sander Kit model
MBS025-Xk.
Other factors outside the tool may cause loss of power or erratic action. Reduced compressor output,
excessive drain on the airline, moisture or restrictions in air pipes or the use of hose connections of
improper size or poor conditions may reduce air supply. If outside conditions are in order and the tool still
runs erratically, disconnect the tool from the air hose and take it to your local Kobe agent.
† Requires the additional 25mm contact
arm shown above to be purchased
seperately.

4 9
MODEL NUMBER ..........................MBS025-X
BELT SIZE......457 (18”) x 6, 10, 13 & 20mm
FREE SPEED................................18,000rpm
AIR INLET THREAD ...........................1/4” NPT
MINIMUM AIR HOSE SIZE (ID) ....10mm (3/8”)
AIR PRESSURE.......................6.2bar (90psi)
MOTOR POWER ..................................0.6hp
AIR CONSUMPTION
1
...........113Ltr/m (4cfm)
SOUND POWER LEVEL
2
......................92dBA
SOUND PRESSURE/NOISE LEVEL
2
......84dBA
VIBRATION LEVEL
3
..........................0.8m/s2
OVERALL LENGTH ............................390mm
NET WEIGHT.....................................1.36kg
1
Air consumption without load in 1 minute.
2
Per Pneurop Standard EN ISO 15744:2002.
3
Per EN 28662-1 and EN 28662-8.
KOBE
INDUSTRIAL
AIR TOOLS
SPARE PARTS BREAKDOWN
Continued
KOBE
INDUSTRIAL
AIR TOOLS
SPECIFICATIONS
KOBE
INDUSTRIAL
AIR TOOLS
SUGGESTED AIR SUPPLY
KOBE
INDUSTRIAL
AIR TOOLS
UNPACKING & CASE CONTENTS
Before connecting, ensure the dust cap is removed (See page 6 for further details).
Connect tools to the air line using pipe, hose and fitting sizes listed in the specifications.
Supply tools with 6.2bar (90psi) of clean, dry air. A higher pressure and unclean air will shorten the tool life
because of faster wear and may create a hazardous condition.
Requirements for Quick Acting Couplings connected to Air Tools:
A whip hose of minimum length 500mm between the tool and the coupling is required in order to comply
with Health and Safety Executive Guide HS(G) 39, BS4575:2, ISO 4414 and ISO 6150. This will also
reduce the strain applied by the weight of the air hose on the end of the air tool.
>500mm
WHIP HOSE
WHIP HOSE
ADAPTOR
TAILPIECE
ADAPTOR
OILER
TAILPIECE
TAILPIECE
STOP VALVE PIPES AND
FITTINGS
REGULATOR
COUPLING
OIL DAILY HERE
COUPLING
FILTER
MAIN HOSE DRAIN DAILY
AIR SUPPLY


It is recommended that the packaging materials (plastic bags, polystyrene, cable ties etc.) are saved for future
transportation of the tool in the event of it requiring service or repair. If you decide not to keep them, they must
be disposed of in an appropriate refuse collection container. These materials must not be left within the reach
of children as they are potential sources of danger.
Make sure the tool is in perfect condition and that there are no visible damaged parts. If in doubt, do not use
the tool and contact your local Kobe agent from whom it was purchased.
I x Mini Belt Sander
MBS025-X with
20mm contact arm
I x 4mm
hexagon key
L-wrench I x 6mm contact arm
I x 10mm contact arm
I x 13mm contact arm
I x 10mm offset contact arm
1 . . .KBE-298-5200A........Housing
2. . .KBE-298-5201B .......Screw (M4x25L)
3. . .KBE-298-5202C .......Air inlet
4. . .KBE-298-5203D .......Throttle lever
5. . .KBE-298-5204E........Valve stem
6. . .KBE-298-1184S .......Valve
7. . .KBE-298-0016S .......“O” ring (3.9x1.9)
8. . .KBE-298-5207H .......Spring
9. . .KBE-298-1193S .......“O” ring (14.5x1.5)
10 . .KBE-298-1196S .......Spacer
11 . .KBE-298-1199S .......Retaining ring (RTW-18)
12 . .KBE-298-1373S .......Spacer
13 . .KBE-298-5143W.......Screw (M5x16L)
14 . .KBE-298-1376S .......Rear end plate
15 . .KBE-298-5214Q .......Rotor
16 . .KBE-298-1382S .......Rotor blade (4)
17 . .KBE-298-5216S .......Screw
18 . .KBE-298-1388S .......Cylinder
19 . .KBE-298-1391S .......Front end plate
20 . .CES-298-6001B .......Ball bearing (6000zz)
21 . .KBE-298-1394S .......Cap
22 . .KBE-298-5221Y........Drive wheel
23 . .KBE-298-5222Z........Nut
25 . .KBE-298-5224A........Hex nut
26 . .KBE-298-5225B .......Grip
27 . .KBE-298-5226C .......Guide post
28 . .KBE-298-5227D .......Support rod
29 . .KBE-298-5228E........Screw (M4x16L)
30 . .KBE-298-5229F........Spring
31 . .KBE-298-5230G .......Tension arm
32 . .KBE-298-5231H .......Handle
33 . .CES-298-0609B .......Ball bearing (608zz)
34 . .KBE-298-5233K .......Screw thread inserts
. . . . ...............................(M5x0.8x1D)
35 . .KBE-298-1112S .......Muffler
36 . .KBE-298-5235M.......Spring
37 . .KBE-298-5236N .......Guard
38 . .KBE-298-5237P........Ball bearing (2) (684zz)
39 . .KBE-298-5238Q .......Knob
40 . .KBE-298-5239R .......Safety bar
41 . .KBE-298-5240S .......Spring
42 . .KBE-298-3634S .......Spring pin (2x18L)
43 . .KBE-298-5242V........20mm Platen pads (2)
44 . .KBE-298-5243W.......Plug
45 . .KBE-298-5244X........18mm Platen pads (2)
46 . .KBE-298-5245Y........Dust cover
47 . .KBE-298-5246Z........Screw thread inserts
. . . . ...............................(#8-32UNCx1D)
49 . .KBE-298-5248A........13mm Platen pads
50 . .KBE-298-5249B .......20mm Contact arm
51 . .KBE-298-5250C .......13mm Contact arm
52 . .KBE-298-5251D .......10mm Contact arm
53 . .KBE-298-5252E........10mm Contact arm
54 . .KBE-298-5253F........6mm Contact arm
55 . .KBE-298-5254G .......Idle pulley
56 . .KBE-298-5255H .......Idle pulley
57 . .KBE-298-5256J ........Idle pulley
58 . .KBE-298-5259K .......Idle pulley
59 . .KBE-298-5258L........Idle pulley
60 . .KBE-298-1973S .......Pin (4x19.8L)
61 . .KBE-298-5727D .......Pin (3x17.8L)
62 . .KBE-298-5261P........Pin (2) (3x12.8L)
63 . .KBE-298-5262Q .......Pin (3x7.8L)
64 . .KBE-298-5263R .......Guard body
65 . .KBE-298-5264S .......Ball bearing (7) (623zz)
66 . .KBE-298-5265T........8mm Platen pads (2)
67 . .KBE-298-5266V........Screw thread inserts
. . . . ...............................(5) (#8-32UNCx2D)
68 . .KEN-601-1400K .......Hexagon key L- wrench
. . . . ...............................(4mm)
69 . .KBE-298-5268X........“O” ring (7.5x1.5)
70 . .KBE-298-5726C .......Screw
71 . .KBE-298-5724A........Pin (2x13.8)
72 . .KBE-298-5272A........Screw (2) (M4x8L)
73 . .KBE-298-5273B .......Spring washer (2) (M4)
74 . .KBE-298-5274C .......Nut (M4)
75 . .KBE-298-5275D .......Lever support
76 . .KBE-298-5276E........“O” ring (26.7x1.78)
77 . .KBE-298-5277F........Specification label
78 . .KBE-298-9900A........Warning label 40x20mm
. . . .KBE-298-9460S .......Blow moulded case
. . . .KBE-280-5650K .......Optional 25mm contact
. . . . ...............................arm (Not included)
No. Order Code Description No. Order Code Description

8 5
KOBE
INDUSTRIAL
AIR TOOLS
SPARE PARTS BREAKDOWN
KOBE
INDUSTRIAL
AIR TOOLS
LUBRICATION
MBS025-Xk
Version: June 2006
9
13
36
50 51
57
55
56
72
72
74
27
73
2
23
65
65
67
75
20
67 67
5
10
11
34
22
73
6
29
64
46
44
47
62
8
7
71
69
70
26
40
42
4
1
19
12
16
18
35
3
32
68
17
37
28
30
43 45 49
38
65
60
62 65
62
41
76
15
14
33
21
25
77
78
31
39
43 45
65
58
66
59
65
63
52 53
67 67
49
54
66
38
65
Idle pulley
Tensioning arm
Platen pads
Contact arm
Tracking adjustment
Rotation direction
Drive wheel cover
Removable side
handle
Arm angle
adjustment screw
Noise baffler/exhaust
Safety bar
Rotating air
inlet
Air tools require lubrication throughout the life of the tool otherwise moisture in the compressed air will rust the
air motor. Correct lubrication is vital for the maximum performance of the air tool and an airline lubricator
should be fitted into the system down stream of the filter. Failure to lubricate the tool at the air inlet will void
your warranty.
Either use an air line lubricator with air tool oil adjusted to two drops per minute, or if an air line lubricator
cannot be used, add a teaspoon of air motor oil to the inlet or into the hose at the nearest connection to the air
supply once a day and then run the tool (See fig. 1). ISO Grade VG22 oil is recommended. A rust inhibitive oil is
acceptable for air tools.
Any excess oil in the motor is expelled immediately from the exhaust port. Always direct the exhaust port away
from people or objects.
If you start to have difficulty moving
the contact arm when replacing the
abrasive belt, lubricate the
tensioning arm and guide post (See
fig. 2) with a small amount of oil.
The components are accessed by
sliding the dust cover away from the
main body.
Do not lubricate the tool with
flammable or volatile liquids such as paraffin (kerosene), diesel or jet fuel.
Fig. 2Fig. 1
KOBE
INDUSTRIAL
AIR TOOLS
COMPONENTS
Dust cover

6 7
KOBE
INDUSTRIAL
AIR TOOLS
OPERATION
KOBE
INDUSTRIAL
AIR TOOLS
OPERATION Continued
KOBE
INDUSTRIAL
AIR TOOLS
MAINTENANCE
Clean the Belt Sander after use and change the sanding belt when worn or damaged.
A competent person must disassemble and inspect higher wear parts periodically if the tool is used every
day or if there is a noticeable drop in the tool performance. Any damaged or worn parts must be replaced.
Your 12 month warranty could become void if the tool is unnecessarily dismantled and damage is caused.
If you are unsure about dismantling the tool, please return it to your local Kobe agent.
Replace as necessary all "O" rings, bearings and rotor blades (See Spare Parts Breakdown). It is
recommended that adequate stocks of standard service parts are held for servicing requirements.
The use of other than genuine Kobe replacement parts may result in safety hazards, decreased tool
performance, increased maintenance and voiding of warranty.
Mineral spirits are recommended when cleaning the tool and its parts. Do not clean with any solvents or
oils containing acids, esters, ketones, chlorinated hydrocarbons or nitro carbons. Do not use chemicals
that have a low flash point.
For spare parts or servicing please contact your local Kobe agent. Remember to quote tool model number
and spare part number when ordering spares.
When disposing of components, lubricants, etc. ensure that relevant environmental procedures are carried
out.
TO CHANGE THE ABRASIVE
BELT
1. Disconnect the Mini Belt
Sander from the air supply.
2. Remove the drive wheel cover
(See fig. 3).
3. Pull back on the tension arm
assembly (See fig. 4).
4. Make sure the arrow on the
abrasive belt is facing in the
same direction as the direction
the drive wheel turns, as
indicated by the arrow on the
outer casing (See fig. 5).
5. Place the abrasive belt around
the drive wheel first and then
onto the idle pulley.
6. Release the tension slightly
and make sure the abrasive
belt is positioned centrally on
both the drive wheel and the
idle pulley (See fig. 6).
7. Release the tension arm fully.
8. Replace the drive wheel cover
and only finger-tighten the
thumb screw.
TO CHANGE THE CONTACT
ARM
1. Disconnect the Mini Belt
Sander from the air supply.
2. Remove the abrasive belt as
described above.
3. Fully undo the knob on the tension arm (See fig. 7) to remove the
contact arm.
4. To attach a new contact arm, present it up to the tension arm at a
slight angle with the lip on the tension arm facing towards the
tension arm (See fig. 8).
ADJUSTING THE ANGLE OF THE ARM
1. Disconnect the Mini Belt Sander from the air supply.
2. Loosen but do not remove the screw between the main body and
sanding arm (See fig. 9) using the Hex key which is provided.
3. Rotate the sanding arm to the desired angle.
4. Tighten the screw making sure that the sanding arm is flush
against the main body.
OPERATION
1. Carry out daily inspection and lubrication of the tool.
2. Remove the plastic dust cap using a pair of pliers (See fig. 10).
3. Connect the Mini Belt Sander to the the air supply using a whip
hose.
4. Hold the Mini Belt Sander firmly with both hands. The Mini Belt
Sander should not be in contact with the workpiece when
Fig. 8
Fig. 6
Fig. 5
Fig. 4
Fig. 9
you turn the tool on or off.
5. Use your thumb to move the
safety bar backwards before
squeezing the throttle lever
(See fig. 11). The amount the
throttle lever is pressed
down, will determine the
speed of the tool.
6. Adjust the power regulator
on the underneath of the
Mini Belt Sander by turning
it in either direction
(See fig. 12).
7. Always work off the return
side (underneath) of the
abrasive belt in the area
shown in figure 13. This will
ensure constant
tracking and reduce down
time of the tool.
ADJUSTING THE TRACKING
1. With the tool running, rotate the thumb wheel on the contact arm slowly up or down (See fig. 14) until
the sanding belt rides evenly over the contact arm. The contact arm can move 5°in either direction.
Be careful not to unscrew the thumb wheel completely.
Continued on page 7
Fig. 7
Fig. 3
Fig. 10
Lip
Fig. 13
Fig. 12
Fig. 14
Fig. 11