Koblenz PV-100K Troubleshooting guide

1/8 September / 2006
WET / DRY VACUUM CLEANER
MODELS:
PV-100K
PV-250K
PV-3000BR
RT4-E
RT3-E
KOBLENZ ELECTRICA S.A. DE C.V.
E-mail: [e-mail]
SEPTEMBER-06
LP-VPVK-200608
SERVICE MANUAL
PARTS LIST
SERVICE

2/8 September / 2006
INDEX
PAGE
I.- OPERATING SYSTEM 3
II.- REPLACEMENT PROCEDURES 3
III.- TROUBLE SHOOTING CHART 4
IV.- WIRING DIAGRAM 5
V.- VACUUM CLEANER ASSEMBLY 6
VI.- VACUUM CLEANER PARTS LIST 7

3/8 September / 2006
I.- OPERATING SYSTEM
The vacuum cleaner can work from 105 to 135 V.
The current must be of 3 to 4 Amps.
There should be no abnormal noise or vibration, the carbon brushes spark should be small and uniform, and the commutator
must have dark brown strip and uniform.
II.-REPLACEMENT PROCEDURES
1.- TO REPLACE MOTOR (10)
1.1.- Pull release tab outward, at the same time pull cover up.
1.2.- Remove the four screws (14).
1.3.- Remove the cover (7).
1.4.- Disconnect the line cord.
1.5.- Remove the six screws (11) and remove the motor assembly (10).
1.6.- Replace the motor (10) reconnect and reassemble.
NOTE: Do not attempt to the repair motor send for service.
2.- TO REPLACE THE ON-OFF SWITCH (2)
2.1.- Follow steps 1.1 and 1.3.
2.2.- Disconnect the two leads from the switch (2).
Remove the three screws (8) the screw (9) and remove the cover top (4) replace the on-off switch reconnect and reassemble.
3.- TO REPLACE THE LINE CORD
3.1.- Follow steps 1.1 and 1.3.
3.2.- Remove and replace the new line cord and reassemble as initially placed .
4.- TO REPLACE THE FLOAT (15)
4.1.- Follow steps 1.1
4.2.- Remove the cage (16).
4.3.- Remove and replace the float (15)

4/8 September / 2006
III.- TROUBLE SHOOTING CHART
1.- MOTOR DOES NOT RUN
CAUSE SOLUTION
Not firmly plugged Check attachment plug
Bad on-off switch Replace Switch
Line cord open Replace cord
Motor Open Replace motor
2.- LOW SUCTION
CAUSE SOLUTION
Tank full Empty tank
Hose or wand closed Clean obstruction
Motor slow Check carbon brushes
Filler is dirty Replace filler
WHEN ORDERING ,DO NOT FORGET TO SPECIFY :
 PART NUMBER
 DESCRIPTION
 MODEL NUMBER
NOTE: Drawing numbers are for identification purposes only.

5/8 September / 2006
IV.- WIRING DIAGRAM

6/8 September / 2006
V.- VACUUM CLEANER ASSEMBLY

7/8 September / 2006
VI.-VACUUM CLEANER PARTS LIST
No. PART. No. DESCRIPTION RT4-E RT3-E PV 250K PV 100K PV 3000BR
1 45-2429-01-7 SHOULDER STRAP GREY 1 1
2 11-0184-9 SWITCH ON-OFF ASSEMBLY 1 1 1 1 1
4 13-2764-2 UPPER COVER GRAPHITE 1 1
4 13-2770-01-7 UPPER COVER BLUE 1
4 13-2770-02-5 UPPER COVER GREEN 1
4 13-2770-03-3 UPPER COVER 1
6 13-2246-0 COVER HAN OLE GRAPHITE 1 1
6 13-2242-01-7 COVER HAN OLE BLUE 1
6 13-2242-02-5 COVER HAN OLE GREEN 1
6 13-2799-8 COVER HAN OLE BLUE 1
7 13-2253-6 COVER LOWER YELLOW 1 1
7 13-2251-01-0 COVER LOWER BLUE 1
7 13-2250-02-8 COVER LOWER GREEN 1
7 13-2254-4 COVER LOWER LILA 1
8 01-0063-6 SCREW#6x 1/2 3 3 3 3 3
9 01-0266-5 SCREW # 4 x 3/8 1 1 1 1 1
10 00-3849-7 ASSEMBLY MOTOR 1 1 1 1 1
10a 28-1455-6 LINE CORD 1 1 1
10a 28-1383-0 LINE CORD 1 1
11 01-0293-9 SCREW 6 6 6 6 6
12 12-0819-8 SEAL LID 1 1 1 1 1
13 13-2483-9 LID YELLOW 1 1 1 1
13 13-2259-3 LID L1LAC 1
14 01-0074-3 SCREW # 8 x 3/4 4 4 4 4 4
15 13-3079-4 FLOAT 1 1 1 1 1
16 13-1991-2 CAGE 1 1 1 1 1
17 12-0696-0 FOAM FILTER 1 1 1 1 1
18 08-1924-3 PAPER FILTER 2 2 2 2 2
19 45-0544-2 RETAINER FILTER 1 1 1 1 1
20 13-2763-4 TANK GRAPHITE 1 1
20 13-1983-01-7 TANK BLUE 1
20 13-1983-02-5 TANK GREEN 1
20 46-2778-01-0 TANK ASSEMBLY BLUE 1
21 17-4406-9 LABEL 1 1
21 17-04675-9 LABEL 1 1
21 17-4676-7 LABEL 1
22 46-2755-0 FLOOR TOOL W/SQUEEGEE 1
23 45-0602-8 COMBINATION FLOOR TOOL 1 1
24 46-2849-01-9 UPHOLSTERY TOOL 1
24-1 13-2287-4 PICK UP TOOL BLACK 1 1
24-1 13-2289-01-8 PICK UP TOOL GREY 1 1
25 13-2320-3 CREVICE TOOL BLACK 1
25 13-2322-01-7 CREVICE TOOL GREY 1 1
26 13-2662-8 INFLATOR NOZZLES BLACK 1
26 13-2628-01-7 INFLATOR NOZZLES GREY 1 1
27 13-2629-01-5 INFLATOR NOZZLES BLACK 1 1
27 13-2663-6 INFLATOR NOZZLES GREY 1
28 13-2295-7 EXTENSION WANDS BLACK 2
28 13-2293-01-0 EXTENSION WANDS GREY 2 2
29 45-0548-3 HOSE ASSEMBLY 67" 1
29 45-0611-9 HOSE ASSEMBLY 45" 1
29 45-0603-6 HOSE ASSEMBLY 67' GREY 1
29 45-0604-4 HOSE ASSEMBLY 45" GREY 1
29 45-0606-9 HOSE ASSEMBLY 67' 1
30 18-0966-4 PACKING CASE 1
30 18-0965-6 PACKING CASE 1
30 18-0971-4 PACKING CASE 1
30 18-0892-2 PACKING CASE 1 1
31 19-0442-4 MANUAL OF USER 1 1 1 1 1

8/8 September / 2006
FACTORY AUTHORIZED SERVICE
Thorne Electric Company
610 Lanark Suite 205
San Antonio TX ,78218
Tel [phone]
Fax [phone]
1-800-548-5741
FACTORY
Koblenz Electrica ,S.A. de C.V.
Av. . Ciencia No 28 Cuautitlán Izcalli
Edo. de México ,C.P. 54730
Tel : [phone]
Web site : http://www.koblenz.electric.com
KOBLENZ ELECTRICA S.A. DE C.V.
E-mail: [e-mail]
LP-APVI100-200509
SERVICE