Kobold ZUB-MANS-KON1/2 User manual

Operating Instructions
for
Relay board retrofit kit
Model: ZUB-MANS-KON1/2

ZUB-MANS-KON1/2
page 2 ZUB-MANS-KON1/2 K02/1122
We don’t accept warranty and liability claims neither upon this publication nor in
case of improper treatment of the described products.
The document may contain technical inaccuracies and typographical errors. The
content will be revised on a regular basis. These changes will be implemented in
later versions. The described products can be improved and changed at any time
without prior notice.
© Copyright
All rights reserved.

ZUB-MANS-KON1/2
ZUB-MANS-KON1/2 K02/1122 page 3
1. Contents
1.Contents ....................................................................................................... 3
2.Note .............................................................................................................. 4
3.Instrument Inspection .................................................................................... 4
4.Regulation Use ............................................................................................. 5
5.Wiring configurations .................................................................................... 5
5.1Configurations for ZUB-MANS-KON1 .................................................. 6
5.2Configurations for ZUB-MANS-KON2 .................................................. 7
6.Assembly and commissioning ....................................................................... 8
7.Technical Information .................................................................................. 17
8.Order Codes ............................................................................................... 17
9.Disposal ...................................................................................................... 18
10.EU Declaration of Conformance ................................................................. 19
11.UK Declaration of Conformity...................................................................... 20
Manufactured and sold by:
Kobold Messring GmbH
Nordring 22-24
D-65719 Hofheim
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.kobold.com

ZUB-MANS-KON1/2
page 4 ZUB-MANS-KON1/2 K02/1122
2. Note
Please read these operating instructions before unpacking and putting the unit into
operation. Follow the instructions precisely as described herein.
The instruction manuals on our website www.kobold.com are always for currently
manufactured version of our products. Due to technical changes, the instruction
manuals available online may not always correspond to the product version you
have purchased. If you need an instruction manual that corresponds to the
purchased product version, you can request it from us free of charge by email
([email protected]) in PDF format, specifying the relevant invoice number and
serial number. If you wish, the operating instructions can also be sent to you by
post in paper form against an applicable postage fee.
The devices are only to be used, maintained and serviced by persons familiar with
these operating instructions and in accordance with local regulations applying to
Health & Safety and prevention of accidents.
When used in machines, the measuring unit should be used only when the
machines fulfil the EC-machine guidelines.
3. Instrument Inspection
Instruments are inspected before shipping and sent out in perfect condition.
Should damage to a device be visible, we recommend a thorough inspection of the
delivery packaging. In case of damage, please inform your parcel service /
forwarding agent immediately, since they are responsible for damages during
transit.
Scope of delivery:
The standard delivery includes:
 1x relais board
 2x fastening screws M2x16
 1x 8-pin connector plug M12x1 (only ZUB-MANS-KON2)

ZUB-MANS-KON1/2
ZUB-MANS-KON1/2 K02/1122 page 5
4. Regulation Use
The accessory sets ZUB-MANS-KON1 / 2 are offered for retrofitting the digital
manometer MAN-LC30. The relay board included in the delivery is mounted directly
on the existing evaluation electronics and expands the device with up to 2 potential-
free changeover contacts.
Any use of the device, which exceeds the manufacturer’s specification, may
invalidate its warranty. Therefore, any resulting damage is not the responsibility of
the manufacturer. The user assumes all risk for such usage.
5. Wiring configurations
The additional relay board is a retrofittable electronic module on which two
independently acting electromechanical changeover relays are integrated. Both
relays are controlled by the 2 electrical outputs OUT1 and OUT2 of the MAN-LC30.
The relays are only activated correctly if the corresponding output is configured as
an alarm output and the associated slide switch on the board is set to ON. In the
OFF position, the relay is electrically decoupled from the output and other signals
such as IO-Link or a current output can then be transmitted via this output.
ON OFF

ZUB-MANS-KON1/2
page 6 ZUB-MANS-KON1/2 K02/1122
5.1 Configurations for ZUB-MANS-KON1
Option Configuration Pin assignment M12x1 plug, 5-pin Order code**
5.1 2x NO contact ABG-MANLC51
5.2 2x NC contact ABG-MANLC52
5.3 1x NO contact, 1x NC contact
ABG-MANLC53
5.4 Output 1 IO-Link, 1x NO contact ABG-MANLC54
5.5 Output 1 IO-Link, 1x NC contact ABG-MANLC55
5.6 Output 2 4-20 mA, 1x NO contact ABG-MANLC56
5.7 Output 2 4-20 mA, 1x NC contact ABG-MANLC57
** With factory configuration
1
43
2
5
+Vs
GND
REL1/2 CO
REL2 NO
REL1 NO
1
43
2
5
+Vs
GND
REL1/2 CO
REL2 NC
REL1 NC
1
43
2
5
+Vs
GND
REL1/2 CO
REL2 NC
REL1 NO
1
43
2
5
+Vs
GND
REL2 CO
REL2 NO
IO-Link
1
43
2
5
+Vs
GND
REL2 CO
REL2 NC
IO-Link
1
43
2
5
+Vs
GND
REL1 CO
4-20mA
REL1 NO
1
43
2
5
+Vs
GND
REL1 CO
4-20mA
REL1 NC

ZUB-MANS-KON1/2
ZUB-MANS-KON1/2 K02/1122 page 7
5.2 Configurations for ZUB-MANS-KON2
Option Configuration Pin assignment M12x1 plug 8-pin Order code**
8.1 1x NO contact / NC contact
+ output 2 4-20mA
ABG-MANLC81
8.2 2x NO contact / NC contact ABG-MANLC82
8.3 1x NO contact / NC contact
+ output 1 IO-Link
ABG-MANLC83
** With factory configuration
2
3
4
17
8
6
5
+Vs
GND
4-20mA
REL1 CO
REL1 NC
REL1 NO
2
3
4
17
8
6
5
+Vs
GND
REL1 CO
REL1 NC
REL2 CO REL2 NC
REL2 NO
REL1 NO
2
3
4
17
8
6
5
+Vs
GND
REL2 CO REL2 NC
REL2 NO
IO-Link

ZUB-MANS-KON1/2
page 8 ZUB-MANS-KON1/2 K02/1122
6. Assembly and commissioning
The following steps must be carried out to assemble and commission the relay
board:
1. Unscrew the display screw cap cover
2. Carefully remove the electronics module from the device housing (note the
limited cable length of the sensor and M12x1 connector!)
The electronics unit must be turned so far that the rear with the connection
terminals is easily accessible.
If one of the sensor connection strands slips out of the clamp connection during
dismantling or assembly, it can be reconnected as shown in the picture below.
Attention: It is important to ensure that only the naked wire strand is clamped and
not the wire insulation.
Rear view of electronics module unit with connected wire strands in standard
design (5-pin M12x1 connector):

ZUB-MANS-KON1/2
ZUB-MANS-KON1/2 K02/1122 page 9
3. Depending on the desired configuration, the connection wires for output 1
(black wire) or output 2 (white wire) must now be removed from the terminals
as shown in the illustration below.
With ZUB-MANS-KON1
Configurations 5.1 to 5.3: Remove wire strands output 1 and 2
Configurations 5.4 to 5.5: Only remove stranded wire output 2
Configurations 5.6 to 5.7: Only remove stranded wire output 1
With ZUB-MANS-KON2
Configurations 8.1 to 8.3: Remove wire strands output 1 and 2 + (wire
strands +Vs) and GND
Assembly / disassembly of the
connecting wires:
Press the unlocking tab
(recess) down with a suitable
pointed object (e.g.
screwdriver) - then the
connection wire can be
removed or inserted. The flap
must be released again to
lock it in place

ZUB-MANS-KON1/2
page 10 ZUB-MANS-KON1/2 K02/1122
4. For ZUB-MANS-KON2, the complete 5-pin M12x1 built-in plug must now be
removed and replaced with the 8-pin plug supplied. The dismantling / assembly
is carried out from the inside with the aid of a socket or open-end wrench with
wrench size SW22.
From the installed 8-pin plug, the following connection wires must be
reconnected to the terminals:
All options 8.x: Terminal + Vs: white wire
Terminal GND: green wire
Only for option 8.1: Terminal OUT2: brown wire
Terminal OUT1: open
Only for option 8.3: Terminal OUT1: yellow wire
Terminal OUT2: open
All other wire strands remain initially loose in the connection area!