Kobold NBK User manual

Operating Instructions
for
Bypass Level Indicator
Model: NBK

NBK
page 2 NBK K01/0906
1. Contents
1. Contents........................................................................................................2
2. Note ..............................................................................................................3
3. Instrument Inspection....................................................................................4
4. Regulation Use..............................................................................................4
4.1. Bypass Measuring Tube System .........................................................4
4.2. Electrical Limit Switches (option) .........................................................5
4.3. Remote Sensor with Reed Contact Chain of Resistors
(option ..M.. / option ..W..) ...................................................................5
4.4. Remote Sensor with Magnetostrictive Pick-Up (option ..T..)................5
5. Operating Principle........................................................................................5
6. Mechanical Connection.................................................................................7
7. Electrical Connection ....................................................................................9
7.1. Limit contacts NBK-R, NBK-RT ...........................................................9
7.2. Remote Sensor: Reed Contact Chain of Resistors (option ..W..) ......10
7.3. Remote Sensor: Chain of Resistors with 2-wire Transmitter
(option ..M..).......................................................................................11
7.4. Remote Sensor: Magnetostrictive Sensor with 4-wire Transmitter
(option ..T..) .......................................................................................12
8. Commissioning............................................................................................13
9. Trouble Shooting.........................................................................................14
10. Maintenance ...............................................................................................14
11. Technical Information..................................................................................15
12. Options........................................................................................................17
13. Order Codes ...............................................................................................18
14. Dimensions .................................................................................................19
15. Declaration of Conformance .......................................................................20
Manufactured and sold by:
Kobold Messring GmbH
Nordring 22-24
D-65719 Hofheim
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.kobold.com

NBK
NBK K01/0906 page 3
2. Note
Please read these operating instructions before unpacking and setting the unit
into operation. Follow the instructions precisely as described herein.
The devices are only to be used, maintained and serviced by persons familiar
with these operating instructions and in accordance with local regulations apply-
ing to Health & Safety and prevention of accidents.
When used in machines, the measuring unit should be used only when the ma-
chines fulfil the EWG-guidelines.
as per PED 97/23/EG
Model Total by-
pass-
length
p
max
[bar]
Medium non
dangerous
(Diagr. 2)
Medium dange-
rous
(Diagr. 1)
NBK-01 <= 645 16 Art.3, Para.3 Art.3, Para.3
NBK-01 <= 1270 16 Art.3, Para.3 I
NBK-01 <= 5040 16 I II
NBK-01 >= 6420 16 II III
NBK-03 <= 645 16 Art.3, Para.3 Art.3, Para.3
NBK-03 <= 1270 16 Art.3, Para.3 I
NBK-03 <= 5040 16 I II
NBK-03 >= 6420 16 II III
NBK-04 <= 645 16 Art.3, Para.3 Art.3, Para.3
NBK-04 <= 1270 16 Art.3, Para.3 I
NBK-04 <= 5040 16 I II
NBK-06 <= 250 40 Art.3, Para.3 Art.3, Para.3
NBK-06 <= 500 40 Art.3, Para.3 I
NBK-06 <= 2000 40 I II
NBK-06 <= 6500 40 II III
NBK-07 <= 167 64 Art.3, Para.3 Art.3, Para.3
NBK-07 <= 335 64 Art.3, Para.3 I
NBK-07 <= 1341 64 I II
NBK-07 <= 6500 64 II III
NBK-10 <= 107 100 Art.3, Para.3 Art.3, Para.3
NBK-10 <= 215 100 Art.3, Para.3 I
NBK-10 <= 858 100 I II
NBK-10 <=4292 100 II III
NBK-10 <= 6500 100 III IV
NBK-12; 13; 14 <= 1470 6 Art.3, Para.3 Art.3, Para.3
NBK-12; 13; 14 <= 2974 6 Art.3, Para.3 I

NBK
page 4 NBK K01/0906
3. Instrument Inspection
Instruments are inspected before shipping and sent out in perfect condition.
Should damage to a device be visible, we recommend a thorough inspection of
the delivery packaging. In case of damage, please inform your parcel service /
forwarding agent immediately, since they are responsible for damages during
transit.
Scope of delivery:
The standard delivery includes:
• Bypass Level Indicator model: NBK
• Operating Instruction
4. Regulation Use
Any use of the Bypass level Indicator, model: NBK, which exceeds the
manufacturer’s specification may invalidate its warranty. Therefore, any resulting
damage is not the responsibility of the manufacturer. The user assumes all risk
for such usage.
The NBK Bypass Level Indicator is used for continuous measurement, indication,
and monitoring of liquids in tanks, vessels, reservoirs, basins etc. The indication
occurs via a magnetically coupled roller indicator.
4.1. Bypass Measuring Tube System
The bypass tube is attached at the side of the vessel with a connecting flange or
a threaded pipe. The installation position is always vertical. The NBK should only
be used for liquids with the medium density specified on the nameplate.
Otherwise the indication will deviate (float too high or submerged).
Vessel inner pressure and medium temperature should not exceed the specified
maximum values, as this can lead to the destruction and malfunction of the
bypass system. It is imperative that the materials used are compatible with the
liquid being measured.
Proper operation is also impaired by:
• High degree of soiling
• Suspended solids
• Crystallisation
• Ferrite particles

NBK
NBK K01/0906 page 5
4.2. Electrical Limit Switches (option)
The optional electrical limit switches serve to signal a preset level.
NBK-R: Bistable changeover contact fitted in a polycarbonate housing with 3m
connection cable
NBK-RT200/-RT400: Bistable changeover contact fitted in an aluminium die cast
housing with terminal connectors
4.3. Remote Sensor with Reed Contact Chain of Resistors
(option ..M.. / option ..W..)
The optional remote electrical sensor converts the liquid level to a resistance
value, which serves to transmit the level as a varying electrical signal. Down-
stream control electronics transform the signal to a standard analogue value
(e.g., 4–20 mA), or control the level.
4.4. Remote Sensor with Magnetostrictive Pick-Up
(option ..T..)
Remote level transmission can be achieved by mounting a magnetostrictive
sensor outside the bypass tube. A continuous standard 4 to 20 mA signal is
obtained with a built-in transmitter. This signal can then be displayed on analogue
or digital indicators.
Please pay attention to the maximum medium and ambient temperatures.
5. Operating Principle
Kobold Bypass Level Indicators are used for continuous measurement, display
and monitoring of liquid levels. The bypass tube is attached onto the side wall of
the vessel. According to the law of communicating tubes the level in the bypass
tube equals the level in the vessel. A float with embedded circular magnets in the
bypass tube follows the liquid level and transfers it in a non-contacting manner to
a display fitted outside the tube or to a monitoring device. The following indication
and monitoring devices are available:

NBK
page 6 NBK K01/0906
Magnetic roller indicator
As the float passes by, the red/white rollers are rotated in succession by 180°
around their own axes. The rollers change from white to red as the level rises and
from red to white as the level falls. The level in a tank or a mixer is continuously
displayed as a red column, even when the power fails.
Transmitter
To remotely transmit the level a transmitter with a chain of resistors or a magne-
tostrictive transducer can be mounted outside the bypass tube.
The contacts of a reed contact chain are connected or disconnected via the float
movement in a non-contacting manner. Depending on the level, the number of
connected resistors changes and as a consequence the output of the total
resistor value.
A continuous standard signal of 4 to 20 mA is generated by means of a fitted
transmitter. This standard signal can then be displayed on analogue or digital
indicating devices.
Universal indicating unit
A universal indicating unit of type series ADI can be mounted on the bypass to
display and evaluate the standard signal (4–20 mA) generated by the transmitter.
Limit contacts
One or more reed contacts for limit-value acquisition or also for level control can
be attached to the bypass tube.
ATEX version
The bypass level indicators can be supplied with ATEX approval. As an option
limit contacts and a reed contact chain with ATEX approval are available for level
measurement and monitoring.
ATEX approval:
Bypass-level indicator: Ex II 1G /2GD (mechanical)
Limit contact NBK-RA: Ex II 2G EEx m II T6 / T5
Immersible magnetic probe
(Reed contact chain): Ex II 1G EEx ia IIC T6
Transmitter for Reed chain: Ex II (1) G [EEx ia] IIC
GL version
In the pressure stages PN 16 (NBK-03) and PN 40 (NBK- 06) the bypass level
indicators are available with GL approval (Germanischer Lloyd). The magnetic
roller indication as well as limit contacts and a reed contact chain can be
delivered for level indication and evaluation .
Certificate-No. GL: 79 786-95 HH

NBK
NBK K01/0906 page 7
6. Mechanical Connection
Remove bottom flange from bypass
tube, and insert the cylindrical float in
the NBK bypass tube with the designa-
tion "TOP" at the top. Re-position the
gasket and close the bottom flange
again; firmly tighten with screws.
Mount the bypass tube to the vessel to
be monitored via the process
connection and seal with an
appropriate device. Normally it is
sufficient to fix the complete NBK with
both process connections. However
should the NBK be subjected to
constant shock or strong vibrations it
is recommended that the instrument is
secured with rubber-damped tube
clips. No welding is allowed on the
bypass tube.
Mount and tighten the magnetic roller
indicator - if not already mounted - on
the bypass tube with the two provided
ribbon clamps.
Mount and tighten the reed switch - if available.- on the
bypass tube at the opposite side of the roller indicator with
the provided ribbon clamps (ex contact: two ribbon
clamps). The height of the switch contacts may be selected
at will. The cable connection must point downwards. The
switch must be attached close to the bypass tube. The
switching function of the switch is impaired by an enlarged
air gap.

NBK
page 8 NBK K01/0906
The high temperature switch will be
mounted to the bypass tube with the tube clip
fixed at the contact housing.
Mount and tighten the remote sensor - if
available and not already mounted - on the
bypass tube with the ribbon clamps. The
remote sensor must fully cover both process
connections. The cable terminal box is
situated at the top.
Th
erma
l
screen
i
n
g
(for 400°C-switch only)
Clamp

NBK
NBK K01/0906 page 9
3
1
2
brown
black
blue
With cable connection
Connection box
7. Electrical Connection
7.1. Limit contacts NBK-R, NBK-RT
Attention!
Observe the allowed electrical ratings for the limit switch.
Maximum values
NBK-R
Standard
contact
NBK-RT
High temperature
contact
Switching capacity: 60 W/VA 80 VA
Switching current: 1 A 1 A
Switching voltage: 230 VAC/DC 250 VAC/DC
Install the switch (if available) according to the
diagram and connect it to the electrical controller.
When switching inductive loads, such as contactors,
relays, etc, electrical limit values should not be
exceeded by e.g. voltage peaks. The use of a
contact protection relay is recommended to avoid
overloading the reed contacts.
Valid regulations for hazardous areas, and
regulations for installation (DIN/VDE 0165), should
be observed when installing the NBK level indicator
in zone 1 or 2 hazardous areas (no combustible
liquids).
NBK-R
NBK-RT

NBK
page 10 NBK K01/0906
7.2. Remote Sensor:
Reed Contact Chain of Resistors (option ..W..)
• Ensure that the electrical supply lines are powerless.
• To avoid faults caused by electrical fields from other circuits, the cables should
not be installed adjacent to other high voltage power lines.
• Unscrew cover and run supply lines through cable gland.
• Connect the remote sensor to the electronics according to the following table.
Transmitter
"top"
Transmitter
"bottom" Pick-off
Silicon cable White brown green
PVC cable White brown green
FEP cable brown blue black
Adapter box terminal 1 terminal 2 terminal 3
Internal* yellow red black
*Please note: The colours of internal cables are for internal
connections only and therefore are only visible in transmitters with
terminal connection box.
When connecting remote sensors to a Kobold transmitter, for example models
DFA, DST or DFM, please read the relevant operating instructions.