Kodiak SGB12000HX User manual

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SGB12000HX
PORTABLE GENERATOR
OPERATING INSTRUCTIONS
AND PARTS MANUAL
John Brooks Company Limited
Mississauga, Ontario L5N 7K5
12KWG022004KOD PRINTED IN CANADA

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Troubleshooting
The majority of problems with generator units are with the engine. Please
refer to the Honda Engine Owner's Manual if engine problems arise. If the
problem persists, contact your local Honda Equipment Dealer.
Trouble Cause Remedy
Alternator excitation Low speed. Check rpm and set at nominal value
failure Faulty condenser Check and replace
Faulty windings Check windings resistance
High no-load voltage Speed too high Check and adjust rpm
Condenser with Check and replace
high capacity
Low no-load voltage Speed too low Check and adjust rpm
Faulty rotary diodes Check and replace
Breakdown in Check winding resistance, as per
windings tables
Condenser with Check and replace
low capacity
Proper no-load but Low loaded speed Check and regulate rpm
low loaded voltage Load too big Check and change
Rotary diodes Check and replace
short-circuited
Proper no-load but High speed in Check and regulate rpm
high loaded voltage load condition
Unstable voltage Loose contacts Check connections
Uneven rotation Check for uniform rotation speed
Noisy generator Broken bearings Replace
Poor coupling Check and repair

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SGB12000HX
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PRODUCT SPECIFICATIONS
The SGB12000HX generator has been designed with ease of portability,
quiet operation, dependability and versatility in mind. This generator is
powered by Honda's proven and reliable engine, which features Oil Alert
for enhanced operational reliability. The alternator features a brushless
design eliminating the need for costly carbon brush replacement and
increases the service life of the generator.
Ideally suited for camping, boating, farm, household, workshop and con-
struction usage, this generator is ideal when remote, or back-up power is
required.
In order to determine the power requirements of the equipment you wish
to operate, please consult the chart on the next page. The ratings indi-
cated are approximations only. You should always check the startup and
running wattage requirements of the equipment you intend to use.
Model SGB12000HX
Engine 20 HP HONDA OHV
AC Output (watts)
- maximum 12,000
- rated continuous 10,000
Rated Amperage (A) [120V] 92/120V
[240V] 42/240V
Frequency (Hz) 60
Voltage (volts) 120/240
Fuel Tank Capacity (l) 40
Run time (hours)- 1/2 load 10
- full load 7 1/2
Weight (lbs) 348
Dimensions (inches)
- length 32
- width 22
- height 29
Oil Alert System YES
Overload protection YES
System Starting ELECTRIC
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Position Description Quantity Part #
1 GRID 1 G20042
2 TERMINAL BOX LID 1 G20043
5 TERMINAL BOARD 1 G20044
8 FRAME AND STATOR N/A
14 ROTATING INDUCTOR 1 N/A
15 FAN 1 G20045
19 NON-DRIVE END BEARING (6306-2RS) 1 G20046
26 DIODE 1 G20047
27 VANSTOR 1 G20048
29 SECURING STUD ***
39 PROTECTION SCREEN 1 G20049
40 FIXING RING 1 G20050
65 CAPACITOR 1 G20051
75 RUBBER CUP 1 G20052
107 RUBBER CAP 1 G20053
COMPLETE ALTERNATOR 1 G20054
ALTERNATOR PARTS LIST

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Position Description Quantity Part #
1 Battery Hold Down Kit 1 G20010
2 50 amp, 250 volt Straight Blade Receptacle 1 G20011
3 30 amp, 125/250 volt Twist Lock Rec. 1 G20012
4 50 amp, 125/250 volt Twist Lock Rec. 1 G20013
5 50 amp Main Switch Breaker 1 G20014
6 30 amp Breaker 1 G20015
7 30 amp, 125 volt Twist Lock Rec. 1 G20016
8 125 volt Duplex Rec. 2 G20017
9 15 amp Pop-out Breaker 2 G20018
10 Charging Coil 1 G20019
11 Gas Cap 1 G20020
12 Ignition Switch 1 G20021
13 Choke Cable 1 G20022
14 Gas Tank Screen 1 G20023
15 Frame 1 G20024
16 Muffler 1 G20025
17 Gas Tank 1 G20026
18 Muffler Cover 1 G20027
19 Electrical Box 1 G20028
20 Receptacle Face Plate 1 G20029
21 Battery Cables 2 G20039
22 Rubber Mounts 4 G20041
23 Voltage Gauge 1 G20040
Complete Engine 1
12V battery (lawn & garden type) 1 G20084
Engine Oil filter 1 G20055
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Generator Usage Start Watts Running Watts SGB12000HX
Refrigerator, Freezer 2500 700 Y
Toaster 1050 Y
Microwave 950 Y
Coffee Maker 1500 850 Y
Washing Machine 2000 750 Y
Furnace Fan 1400 700 Y
Sump Pump 2500 600 Y
TV 350 Y
Circular Saw 1500 750 Y
Drill 1000 250 Y
Sander 1000 375 Y
Y= WILL OPERATE C= CHECK EQUIPMENT WATTAGES PLEASE NOTE THAT
THIS CHART REPRESENTS A SAMPLE OF APPLICATIONS ONLY.
Safety Precautions
Careful operation is your best insurance to prevent accidents and
mishaps. Read this section carefully before operating your genera-
tor. All operators, no matter how much experience they have ac-
quired, should familiarize themselves with the capabilities of this
generator and the precautions outlined in this manual.
1. To prevent electrical shocks, do not operate this generator in the
rain or with wet hands.
2. Do not refuel the engine while it is in operation or is still hot.
3. Do not refuel the engine near open flames, pilot lights, or sparking
electrical devices (e.g. power tools, welders, or grinders).
4. The engine should be refueled in a well-lit area.
5. Avoid fuel spillage.
6. Do not use any other fuel except gasoline (or as specified by the
engine manufacturer).
7. Do not operate the generator near flammable products.
8. Do not operate the generator in areas with poor ventilation. The
exhaust fumes contain carbon monoxide, a poisonous, odorless,
invisible gas. Prolonged exposure can lead to unconsciousness and
death.
9. Do not connect the generator to a commercial power line.
10. Do not operate any generator with missing or broken parts. Con-
tact your dealer for replacement parts.
11. The generator should be grounded in damp or highly conductive
conditions.
12. Do not operate with damaged or defective extension cords, or
power cords. Never operate any electrical equipment with damaged
or defective cords.
13. Always check the engine oil level before starting. Fill as necessary

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referring to the Honda Engine Owners Manual for the specified en-
gine oil.
14. Do not cover the generator while it is in operation. Overheating can
result in damaged equipment.
15. For storage, do not cover the generator until it has completely
cooled down.
16. The ambient temperature should not exceed 100°F/40°C.
Before starting, read and understand all safety instructions included in
this manual.
Starting Operation
1. Locate the generator on flat terrain, away from water hazards and/or
flammable liquids. Check all electrical cords for cracked or exposed
wires. Replace if necessary.
2. Follow the engine starting procedures contained in the Honda Engine
Owners Manual. Once started, allow the engine to reach operational
temperature for a few minutes without applying load on the alternator.
3. Make sure that the appliance is switched off before connecting it to
the generator. Do not move the generator while it is running.
4. Be sure to ground the generator if the connected appliance is
grounded. Failure to ground the generator may lead to electrical
shock.
5. If the generator is overloaded, or short-circuited, a breaker switch is
automatically tripped, preventing electrical current from being supplied
to the appliance. Check the appliance to ensure that the start-up watt-
age requirements does not exceed the capacity of the generator. Press
the reset button.
Shutdown Procedure
1. Turn off the power switch of the electrical appliance and disconnect
from the generator.
2. Allow the engine to cool down for approximately 3 minutes at no
load.
3. Refer to the Honda Engine Owner's Manual for engine shutdown pro-
cedures.
4. Remove any mud, dirt or condensation from the generator. Store in a
dry place.
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Maintenance and Storage
(Please refer to the Honda Engine Owner's Manual)
Periodic inspection and maintenance of the Honda engine are essential
if a high level of performance is to be maintained. Regular maintenance
will also ensure a long service life. The required service intervals and
kind of maintenance to be performed are described and outlined in the
Honda Engine Owner's Manual.
Transportation and Storage
(Please refer to the Honda Engine Owner's Manual)
When transporting the generator, turn the fuel valve OFF and keep the
engine level to prevent fuel spillage.
When the generator will be stored over long periods, carry out the fol-
lowing maintenance. (Please refer to the Honda Engine Owner's Man-
ual)
a) Store the generator in a well-ventilated, low humidity area.
b) Clean each part with an oil-soaked rag.
c) Change the engine oil.
d) Clean the air cleaner.
e) Empty the gasoline from the fuel tank and carburetor.
f) Pull the recoil starter until resistance is felt, leaving the handle in that
position.
Caution: Never use water to clean the generator.