Kodiak SXA1900HX Manual

SXA MAN 04/05 Page1
GASOLINE POWERED PORTABLE GENERATORS
OPERATING AND MAINTENANCE INSTRUCTIONS
Generator Models
SXA1900HX, SXA2800HX,SXB2800HX
SXB4000HX, SXB5500HX(S), SXB7000HX(S)
JOHN BROOKS COMPANY LIMITED
TORONTO - MONTREAL - CALGARY - EDMONTON - VANCOUVER
COMPAGNIE JOHN BROOKS LTEE
TORONTO - MONTREAL - CALGARY - EDMONTON - VANCOUVER

SXA MAN 04/05 Page2
OPERATING AND MAINTENANCE INSTRUCTIONS
Kodiak Model(s): SXA 1900HX, SXA 2800HX, SXB 2800HX
SXB 4000HX, SXB 5500HX(S) , SXB 7000HX(S)
GASOLINE POWERED PORTABLE GENERATORS
Dear Customer:
You are now the proud owner of a Kodiak generator. Kodiak generators are carefully
designed and manufactured to give you safe, dependable service. To obtain the best use
of your generator, please read and understand this manual as well as the Honda Engine
Owner’s Manual. Failure to do so could result in personal injury or equipment damage.
Similar to all mechanical products, your machine will occasionally require routine
maintenance. This manual and the Honda Engine Owner’s manual should be read
carefully before operating or performing any adjustments or maintenance on your machine.
This manual as well as the Honda Engine Owner’s manual should be considered a
permanent part of the generator and should always remain with the unit.
All information contained in this manual reflects the latest product data at the time of
publication. Specifications are subject to change without prior notification or obligation.
Features of the full range of Kodiak generators
SXA1900
SXA2800
SXB2800
SXB4000
SXB5500
SXB7000
Honda, OHV Engine
●
●
●
●
●
●
Full Frame Protection
●
●
●
●
●
●
Oil Alert
●
●
●
●
●
●
Automatic Idle Control
●
●
●
Voltmeter
●
●
●
●
Voltage Regulator
●
●
●
●
●
●
DC Output
●
●
●
●
No-Fuse Breaker
●
●
●
●
●
●
Optional Electric Start
●
●

SXA MAN 04/05 Page3
Specifications
Model
SXA1900HX
SXA2800HX
SXB2800HX
SXB4000HX
SXB5500HX(S)
SXB7000HX(S)
Generator Type
Brushless, self exciting 2 pole single phase
Engine: Model
GX120
GX160
GX160
GX240
GX340
GX390
HP
4
5.5
5.5
8
11
13
Tank Capacity US gal (l)
0.66 (2.5)
0.95 (3.6)
2.90(11)
4.49(17)
4.49(17)
4.49(17)
Operating Hours
3.3
3.0
8.3
8.5
5.8
5.2
AC Output
120V
120V
120/240V
120/240V
120/240V
120/240V
Rated Output
1600W
2400W
2400W
3600W
4500W
5700W
Rated Amps
13.3A
20A
20A
30/15A
37.5/18.8A
47.5/23.8A
DC Output
N/A
N/A
12V
12V
12V
12V
Dimensions (mm)
555x395x390
545x415x405
545x425x420
645x500x500
665x515x505
680x515x505
Dimensions (inches)
21.8X15.6X15.3
21.5X16.3X15.9
21.5X16.7X16.5
25.4x19.7x19.7
26.2x20.3x19.9
26.8x20.3x19.9
Dry Weight lbs. (kg)
65 (30)
76 (35)
93(43)
148(68)
163(75)/174(80)
176(81)/185(85)
Specifications are subject to change without notification
SAFETY PRECAUTIONS
CAREFUL OPERATION IS YOUR BEST INSURANCE AGAINST ACCIDENT! Read
carefully and understand this section before operating your generator. All operators, no
matter how much experience they have had, should read this and other manuals included
with your machine. It is the owner’s obligation to instruct all operators in safe operation.
Indicates a possibility of personal injury or equipment
damage if instructions are not followed.
Indicates that equipment or property damage can result if
instructions are not followed.
CAUTION:
Indicates that equipment or property damage can result if
instructions are not followed.
Read this manual and the Honda Engine Owner’s manual carefully
before using your new generator - KNOW YOUR EQUIPMENT!!!
NOTICE:

SXA MAN 04/05 Page4
DO NOT operate generator in the rain or with wet hands. If you ignore
this condition, you may suffer severe electric shock.
REFUELING
DO NOT refuel the generator while it is in operation or still hot.
DO NOT refuel while smoking or near flames, pilot lights, sparking
electrical devices, etc. (e.g. power tools, welders, or grinders)
Unit should be refueled in a well lighted , well ventilated area.
Avoid spillage.
DO NOT operate this generator with any other fuel except gasoline.
DO NOT operate generator near inflammable products.
DO NOT operate in areas with poor ventilation where vapors may be
trapped.
(i.e. inside a room or tunnel)
・Engine exhaust gases are dangerous - the exhaust fumes contain
carbon monoxide, a poisonous, tasteless, odorless, and invisible gas.
The exhaust gases will endanger lives.
DO NOT connect the unit to a commercial power line.
DO NOT operate any generators with missing or broken parts. Contact your
dealer for replacement parts.
A ground should be used in damp or highly conductive locations.
DO NOT operate with extensions, power cords or any other electrical
equipment, which is damaged or defective. Never operate any electrical
equipment with damaged or defective cords.

SXA MAN 04/05 Page5
CAUTION: Operate your unit only on a firm supporting, level surface.
CAUTION: Sophisticated electronics (ie computers, phone systems…etc) should not be
connected to this type of generator
Fill Engine with oil. Refer to the Honda Engine Owner’s Manual for
oil recommendations.
This Honda engine has an OIL ALERT system to protect the engine
against low oil level. If the engine oil level is low the engine will
not start.
Do not cover the unit while in operation. It could cause
overheating and result in equipment damage.
For storage, do not cover unit until the engine has cooled
completely.
Ambient temperature should not exceed 100oF/40oC.
BEFORE STARTING ENGINE
(Read and understand the Honda Engine Owner’s Manual)
Check and fill engine with the recommended engine oil to the proper level.
Change oil if it becomes dirty or discolored. Oil capacity at upper level mark on the oil
dipstick: see Honda engine owner’s manual for more information.
Notice
Notice
Notice
Notice
Notice:

SXA MAN 04/05 Page6
Remove the tank cap and check the fuel level. If fuel level is low, refill with unleaded
automotive gasoline.
OPERATION
Starting the engine:
(a) Read Honda Engine Owners Manual.
(b) Open fuel cock.
(c) Set choke lever towards the “close” position when engine is cold.
If engine is warm, choke lever should be moved to the “Open” position.
(d) Set the engine switch to the “run” position.
(e) Pull on starter rope with a fast steady pull to start the engine.
(f) After engine has started, move the choke lever back gradually to the “Open”
position.
(g) Once the engine is running at normal speed, useable AC power is available.
Applying AC load (single voltage type)
(a) Place generator’s “no fuse breaker” switch in the “0” position.
(b) Start engine (Please refer to the Honda Engine Owner’s Manual.)

SXA MAN 04/05 Page7
(c) Allow the engine to warm up for 2 - 3 minutes before connecting tools or
appliances.
(d) Insert the plug of the electrical appliance into the “AC receptacle”.
(e) Place generator’s “no fuse breaker switch” in the “1” position.
(f) Reset the GFCI receptacle
No Fuse Breaker
Ground Terminal
Tee Slot GFCI
Receptacle
“Power On”
Indicator Light
Tee Slot GFCI
Receptacle
“Power On”
Indicator Light
No Fuse Breaker
Ground Terminal

SXA MAN 04/05 Page8
Be sure to ground the generator if the connected electrical equipment is
grounded.
CAUTION: When the generator is overloaded or a short circuit is made,
the ‘no-fuse breaker” switch will stop the engine to protect the
circuit automatically. If the “no-fuse breaker” switch trips
during operation, the generator is either over loaded or the
appliance is defective.
Ground Terminal
No Fuse Breaker
“Power On”
Indicator
Light
Tee Slot GFCI
Receptacle
12 V DC output
Output voltage meter
Engine ON/OFF
switch

SXA MAN 04/05 Page9
Check the appliance and/or generator for overloading or
defect, make necessary corrections or repairs before use.
Dual voltage type (SXB4000HX,SXB5500HX(S),SXB7000HX(S) only)
(a) Select the voltage using the “select”switch in accordance with the
electrical appliance. Refer to table below.
(b) Operate in the same way as single voltage type.
SWITCH
LOWER VOLTAGE RECEPTACLE
HIGHER VOLTAGE RECEPTACLE
110V or 120V
RATED OUTPUT IS AVAILABLE
UNAVAILABLE
110V/220V or
120V/240V
HALF OF RATED OUTPUT IS
AVAILABLE
RATED OUTPUT IS AVAILABLE
4 wire Twist lock
receptacle
NEMA L14-30
Engine ON/OFF
switch
12 V DC output
Output voltage meter
Output voltage
selector switch
No Fuse Breaker
120 volt Twist lock
receptacle
NEMA L5-30
Tee Slot GFCI
Receptacle
Auto Throttle
switch
“Power On” Indicator
Light

SXA MAN 04/05 Page10
4 wire Twist lock
receptacle
NEMA L14-30
Output voltage
selector switch
No Fuse Breaker
Output voltage meter
12 V DC output
Engine ON/OFF
switch
120 volt Twist lock
receptacle
NEMA L5-30
Auto Throttle
switch
Tee Slot GFCI
Receptacle
“Power On” Indicator
Light

SXA MAN 04/05 Page11
Battery charger (SXB2800HX,SXB4000HX,SXB5500HX(S),SXB7000HX(S) only)
The DC terminal is used only for charging 12 volt batteries. It provides up to
12V-8.3A(100W) of maximum power.
CAUTION: Be sure to make correct connection to the battery.The positive(+)
Battery terminal should be connected to the “red”terminal.
Do not over-charge the battery. Over-charging of a battery can result in
Personal injury due to explosion of battery.
Tee Slot GFCI
Receptacle
4 wire Twist lock
receptacle
NEMA L14-30
Output voltage
selector switch
No Fuse Breaker
Output voltage meter
12 V DC output
Engine ON/OFF
switch
120 volt Twist lock
receptacle
NEMA L5-30
Auto Throttle
switch
“Power On” Indicator
Light

SXA MAN 04/05 Page12
STOPPING OPERATION
(Please refer to the Honda Owner’s manual)
In an emergency:
(a)To stop the engine in an emergency, move the engine switch to the
“off” position.
In normal use:
(a) Turn the “no-fuse” breaker to the “0” position.
(b) Unplug all appliances.
(c) Move the engine switch to the “off” position.
(d) Turn the fuel valve to the “off “position.
Never leave an appliance plugged into the
generator when you stop the generator, as damage
could result to the generator and/or appliance.
MAINTENANCE AND STORAGE
Maintenance
(Please refer to the Honda Engine Owners Manual)
Periodic inspection and adjustment of the Honda engine are essential if a high level
of performance is to be maintained. Regular maintenance will also ensure a long
service life. The required service intervals and kind of maintenance to be performed
are described in the Honda Engine Owner’s Manual. Please refer to the Honda
Engine Owner’s Manual for more details.
Transportation/Storage
(Please refer to the Honda Engine Owner’s Manual)
When transporting the generator, turn the fuel cock OFF and keep the unit level to prevent
fuel spillage.
When the generator is in storage for a long period, carry out the following maintenance.
Please refer to the Honda Owner’s manual.
(a) Store generator in a well-ventilated, low humidity area.
(b) Clean each part with an oil permeated rag.
(c) Change the engine oil.
(d) Clean the air cleaner.
(e) Empty the gasoline from fuel tank.
Notice

SXA MAN 04/05 Page13
Never use water to clean the generator
WATTAGE INFORMATION
Some appliances need a “surge” or ”in rush” of power at start up. This means that the
amount of electrical power needed to start the appliance may exceed the amount needed to
maintain its use. Refer to the appliance for its maximum starting power.
Electrical appliances and tools normally come with a label indicating voltage, cycles (HZ),
amperage and electrical power needed to run the appliance or tool. If the appliance does
not have this information in watts - but does have it in voltage & amperage - simply multiply
them together to get the power in watts.
(Power in watts = voltage x amperage)
TROUBLESHOOTING
The majority of troubles with generator units are with the engine. Please refer to the Honda
Engine manual if engine troubles arise. If problem persists please contact your local
Honda dealer.
ENGINE
Symptom
CAUSE
REMEDY
Engine fails to start
Fuel level is low
Refill Fuel tank making sure not to
overfill
Oil Level is low
Fill oil to proper level
Fuel strainer cock closed
Open fuel strainer cock
Choke lever is not in the
proper position
Place chose lever “close”
Spark plug loose or dirty
1. If loose, push spark plug
cap back into place
2. Remove spark plug and clean
electrodes
Others
See Honda owner’s manual or
contact your local Honda Dealer
for assistance

SXA MAN 04/05 Page14
TROUBLESHOOTING continued
GENERATORS
Symptom
CAUSE
REMEDY
No Power
No-fuse breaker is “0”
position
After making sure that the total
wattage of the electrical appliance
is with in permissible limits and
there are no defects in the
appliance, turn the no-fuse breaker
to the “1” position
The GFCI receptacle has
tripped or has not been set
Press the reset button in the GFCI
receptacle
Voltage is too low
Engine speed is too low
Contact your local Kodiak dealer
for assistance
If problem persist please call the Kodiak toll free hot-line below for the service center
nearest you.
Customer Service hot-line:
1-800-461-1323

SXA MAN 04/05 Page15