Kohler K-5814 User manual

Installation Guide
Tile-In Cast Iron Sinks
K-5814, K-5834, K-5848,
K-5852, K-5864, K-5877,
K-5879, K-5893, K-5898,
K-5902, K-5921, K-5931,
K-5950, K-5959, K-5961,
K-5986, K-6540, K-6589
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de
Mcorresponden a México (Ej.
K-12345M)
Français, page “Français-1”
Español, página “Español-1”
1053526-2-A

Thank You For Choosing Kohler Company
Thank you for choosing the Bold Look of Kohler. Kohler craftsmanship
offers you a rare combination of proven performance and graceful
sophistication that will satisfy you for years to come. The
dependability and beauty of your Kohler product will surpass your
highest expectations. We’re very proud of our products here at Kohler
and we know you will be too.
Please take a few minutes to review this manual before you start
installation. If you encounter any installation or performance problems,
please don’t hesitate to contact us. Our phone numbers and website
are listed on the back cover.
In addition to installation procedures, this manual contains important
care, cleaning, and warranty information. Please retain for future
reference.
All information in this manual is based upon the latest product
information available at the time of publication. At Kohler, we
constantly strive to improve the quality of our products. We reserve
the right to make changes in product characteristics, packaging or
availability at any time without notice.
Thank you for choosing Kohler Company.
Tools and Materials
Before You Begin
CAUTION: Risk of personal injury or product damage. Cast
iron sinks are very heavy. Get assistance lifting the sink into
place.
Observe all local plumbing and building codes.
Inspect the drain and supply tubing. Replace if necessary.
Pencil
Drill Sealant
Keyhole/Compass
Saw
Tape
Measure
Safety
Glasses
Plus:
• 1/2" or larger drill bit
• Rags or paper toweling
1053526-2-A 2 Kohler Co.

Before You Begin (cont.)
If possible, assemble the faucet and drain assembly to the sink
before installing the sink.
Prior to installation, unpack the new sink and inspect it for
damage. Return the sink to its protective carton until you are
ready to install it.
This sink is not intended for undercounter installation.
All information in these instructions is based on the latest product
information available at the time of publication. Kohler Co.
reserves the right to make changes at any time without notice.
Kohler Co. 3 1053526-2-A

1. Preparation
Install the water supplies and drain piping according to the
roughing-in information.
NOTE: Consult with a tile contractor to determine the material to be
used.
Tile backer board installed over plywood is the recommended
underlayment for installing this lavatory. Tile should be bonded
to the backer board with dry set or latex Portland mortar.
Acceptable underlayments include: tile backer board over 3/4″
(1.9 cm) exterior grade plywood or 3/4″(1.9 cm) exterior grade
plywood. Do not use: flakeboard, interior grade plywood, or
gypsum wallboard.
Determine the desired location for the sink.
Draw the cutout line based on the measurements provided in the
Cutout Information tables.
Provide adequate clearance between the sink and backsplash.
Verify your measurements.
Cutout Information
Kitchen Sinks
Model
Number Sink Dimensions Cutout (A x B) Radius (R.)
K-5814 33” (83.8 cm) x
22” (55.9 cm) 31-7/8” (81 cm) x 20-3/4” (52.7 cm) 1-1/2” (3.8 cm)
K-5834 30” (76.2 cm) x
21” (53.3 cm) 29-1/4” (74.3 cm) x 20-1/4” (51.4 cm) 1” (2.5 cm)
R
A
B
Cutout Dimensions
1053526-2-A 4 Kohler Co.

Preparation (cont.)
Cutout Information
Kitchen Sinks
Model
Number Sink Dimensions Cutout (A x B) Radius (R.)
K-5852 43” (109.2 cm)
x 22” (55.9 cm) 41-3/4” (106 cm) x 20-3/4” (52.7 cm) 1” (2.5 cm)
K-5864 33” (83.8 cm) x
22” (55.9 cm) 31-1/4” (79.4 cm) x 20-1/8” (51.1cm) 1-1/2” (3.8 cm)
K-5877 33” (83.8 cm) x
22” (55. 9cm) 31-7/8” (81 cm) x 20-3/4” (52.7 cm) 1-1/2” (3.8 cm)
K-5879 36” (91.4 cm) x
22” (55.9 cm) 34-3/4” (88.3 cm) x 20-3/4” (52.7 cm) 1” (2.5 cm)
K-5893 43” (109.2 cm)
x 21” (53.3 cm) 41-3/4” (106 cm) x 20-3/4” (52.7 cm) 1” (2.5 cm)
K-5898 33” (83.8 cm) x
22” (55.9 cm) 31-7/8” (81 cm) x 20-3/4” (52.7 cm) 1-1/2” (3.8 cm)
K-5921 33” (83.8 cm) x
22” (55.9 cm) 31-7/8” (81 cm) x 20-3/4” (52.7 cm) 1-1/2” (3.8 cm)
K-5931 33” (83.8 cm) x
22” (55.9 cm) 31-7/8” (81 cm) x 20-3/4” (52.7 cm) 1-1/2” (3.8 cm)
K-5950 32” (81.3 cm) x
21” (53.3 cm) 30-3/4” (78.1 cm) x 19-3/4” (50.2 cm) 1” (2.5 cm)
K-5959 24” (61 cm) x
21” (53.3 cm) 23” (58.4 cm) x 20” (50.8 cm) 1” (2.5 cm)
K-5961 16” (40.6 cm) x
21” (53.3 cm) 15” (38.1 cm) x 20” (50.8 cm) 1” (2.5 cm)
K-5986 33” (83.8 cm) x
22” (55.9 cm) 31-7/8” (81 cm) x 20-3/4” (52.7 cm) 1-1/2” (3.8 cm)
Entertainment Sinks
Model
Number Sink Dimensions Cutout (A x B) Radius (R.)
K-5848 18-3/4”
(47.6 cm) x
20-7/8” (53 cm)
17-1/2” (44.3 cm) x
19-5/8” (49.8 cm) 1” (2.5 cm)
K-5902 15” (38.1 cm) x
15” (38.1 cm) 13-3/4” (34.9 cm) x 13-3/4” (34.9 cm) 2-1/8” (5.4 cm)
K-6540 16” (40.6 cm) x
19” (48.3 cm) 14-3/4” (37.5 cm) x 17-3/4” (45.1 cm) 2-5/16” (5.9 cm)
K-6589 9-1/4″
(23.5 cm) x
12″(30.5 cm)
14-1/4″(36.2 cm) x
14-1/4″(36.2 cm) 1” (2.5 cm)
Kohler Co. 5 1053526-2-A

2. Install the Sink
CAUTION: Risk of personal injury or product damage. Cast
iron sinks are very heavy. Get help lifting the sink.
Cut out the opening by carefully following the pencil line traced
from the template.
NOTE: This sink is designed to be installed flush with or slightly
lower than the surrounding tile.
Measure and compare the thickness of the sink rim and the tile.
The rim thickness on this sink is 3/8″(1 cm) plus or minus 1/32″
(1 mm). Because of the varying thickness of the tile and sink, or if
adhesive or mortar bed installation is used, make allowances to
shim the sink, or route the underlayment as required.
Position the sink in the countertop opening. Verify the fit and
position.
Carefully remove the sink.
Install the faucet and strainer(s) to the sink according to the
manufacturer’s instructions.
Place a 1″(2.5 cm) spot of sealant at each corner of the frame
where it will contact the sink.
NOTE: Apply additional sealant if using shims.
Carefully reposition the sink in the countertop opening.
Tile-In Installation
Sink Sealant
Tile
Mortar or
Adhesive
Water Resistant
Underlayment
Route or shim
as required to
level tile.
1053526-2-A 6 Kohler Co.

Install the Sink (cont.)
NOTE: If the tiled countertop transitions into a laminated
countertop, the laminated countertop must be installed after the tile
has been installed to ensure a flush transition between the two
surfaces.
Tile and grout to allow an acceptable space between the tile and
sink.
To absorb the vibration from a garbage disposal, apply sealant
between the sink and tile directly adjacent to the sink rim. This
will prevent the grout from cracking around the sink.
Allow the sealant to cure for at least 30 minutes before
proceeding.
3. Complete the Installation
If installing a garbage disposal, install it at this time according to
the manufacturer’s instructions.
If not already installed, install the drain assembly at this time
according to the instructions packed with the drain.
Connect and tighten the trap to the drain assembly, and complete
the water supply connections to the faucet according to the
instructions packed with the faucet.
Run water into the sink and check for leaks.
Clean up with a non-abrasive cleaner.
Cleaning Your Cast Iron Sink
For best results, keep the following in mind when caring for your
Kohler product:
•Test First - Always test your cleaning solution on an
inconspicuous area before applying it to the entire surface.
•Do Not Let Cleaners Soak - Do not allow cleaners to sit or soak
on the product.
•Avoid Abrasive Materials - Use a soft, dampened sponge or
cloth. Never use an abrasive material such as a brush or scouring
pad to clean surfaces.
•Wipe Clean - Wipe surfaces clean and rinse completely with
water immediately after applying cleaners. Rinse and dry any
overspray that lands on nearby surfaces.
Cleaning Instructions
•Rinse thoroughly and use a soft cloth to wipe the product after
each use.
Kohler Co. 7 1053526-2-A

Cleaning Your Cast Iron Sink (cont.)
•In the rare occurrence of stubborn stains, use abrasives or
abrasive cleaners sparingly.
•Do not use steel wool, wire brushes or abrasive sponge pads.
•Be careful not to leave dirty dishes, coffee grounds, tea bags or
other staining materials in contact with the enamel surface for
extended periods of time.
•Consider kitchen sink accessories such as bottom basin racks and
rinse baskets to help protect the surface from scratches.
Care Tip: Kohler Cast Iron Cleaner effectively
removes marks from the enameled surface, and
restores the sink’s original shine and luster.
Order Product Number 1012525 by calling
1-800-4-KOHLER or by visiting
kohler.com/cleaner.
•Consider using Whink
®
Rust and Iron Stain Remover (for
occasional use only!), Muriatic Acid (for occasional use only!),
Windex
®
Original, Scrub Free
®
Mildew Stain Remover, Clorox
®
Clean-Up, Lysol
®
Basin Tub and Tile Cleaner, Formula 409
®
All
Purpose Cleaner, Glass Plus
®
, Scrubbing Bubbles
®
Bathroom
Cleaner, or Fantastik
®
All Purpose.
Clean your Kohler faucet and drain according to the Care and
Cleaning instructions in your faucet Homeowners Guide.
NOTICE: Failure to comply with these cleaning instructions may
void Kohler’s warranty obligations.
NOTE: Success with cleaners and procedures is dependant upon
such factors as the hardness and temperature of the water, using
exact quantities of ingredients, changes in cleaning formulas, and
the condition of the product being cleaned. Since there are variations
within these factors, Kohler cannot guarantee the effectiveness of the
formulas mentioned.
One-Year Limited Warranty — USA and Canada
For the U.S.A. and Canada Only
KOHLER plumbing products are warranted to be free of defects in
material and workmanship for one year from date of installation.
Kohler Co. will, at its election, repair, replace or make appropriate
adjustment where Kohler Co. inspection discloses any such defects
occurring in normal usage within one (1) year after installation. Kohler
Co. is not responsible for removal or installation costs. Use of in-tank
1053526-2-A 8 Kohler Co.

One-Year Limited Warranty — USA and Canada (cont.)
toilet cleaners will void the warranty.
To obtain warranty service contact Kohler Co. either through your
Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing
Kohler Co., Attn.: Customer Service Department, 444 Highland Drive,
Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER from within the
USA, 1-800-964-5590 from within Canada and 001-877-680-1310 from
within Mexico.
Implied warranties including that of merchantability and fitness for
a particular purpose are expressly limited in duration to the duration
of this warranty. Kohler Co. and/or seller disclaims any liability for
special, incidental or consequential damages.
Some states/provinces do not allow limitations on how long an
implied warranty lasts, or the exclusion or limitation of special,
incidental or consequential damages so these limitations and exclusions
may not apply to you. This warranty gives you specific legal rights.
You may also have other rights which vary from state/province to
state/province.
This is Kohler Co.’s exclusive written warranty.
Cast Iron Lifetime Limited Warranty — USA and Canada
For the U.S.A. and Canada Only
Kohler Co. warrants the cast iron components of products
manufactured after February 10, 2000, to be free of defects in material
and workmanship during normal residential use for as long as the
original consumer purchaser owns his or her home. Gloss reduction,
scratching, staining and alkaline etching of the finish over time due to
use, cleaning practices or water or atmospheric conditions, are not
manufacturing defects but are indicative of normal wear and tear. This
warranty applies only for KOHLER Cast Iron products installed in the
United States of America, Canada or Mexico (North America).
If a defect is found in normal residential use, Kohler Co. will, at its
election, repair, replace or make appropriate adjustment. Damage
caused by accident, misuse, or abuse is not covered by this warranty.
Improper care and cleaning will void the warranty. Proof of purchase
(original sales receipt) must be provided to Kohler Co. with all
warranty claims. Kohler Co. is not responsible for labor charges,
installation, or other incidental or consequential costs. In no event shall
the liability of Kohler Co. exceed the purchase price of the product.
If the cast iron product is used commercially or is installed outside of
North America, Kohler Co. warrants the cast iron product to be free
Kohler Co. 9 1053526-2-A

Cast Iron Lifetime Limited Warranty — USA and Canada (cont.)
from defects in material and workmanship for one (1) year from the
date the product is installed, with all other terms of this warranty
applying except duration. All other components other than the
enameled cast iron carry Kohler Co.’s one-year limited warranty unless
otherwise specified.
If you believe that you have a warranty claim, contact Kohler Co.,
either through your Dealer, Plumbing Contractor, Home Center or
E-tailer, or by writing: Kohler Co., Attn.: Customer Service Department,
444 Highland Drive, Kohler, WI 53044, USA. Please be sure to provide
all pertinent information regarding your claim, including a complete
description of the problem, the product, model number, color, finish,
the date the product was purchased and from whom the product was
purchased. Also include your original invoice. For other information,
or to obtain the name and address of the service and repair facility
nearest you call 1-800-4-KOHLER from within the USA, 1-800-964-5590
from within Canada, and 001-877-680-1310 from within Mexico.
Kohler Co. and/or seller are providing this warranty in lieu of all
other warranties, expressed or implied, including but not limited to
the implied warranties of merchantability and fitness for a particular
purpose. Kohler Co. and/or seller disclaims any liability for special,
incidental or consequential damages.
Some states/provinces do not allow limitations on how long an
implied warranty lasts, or the exclusion or limitation of special,
incidental or consequential damages, so these limitations and
exclusions may not apply to you. This warranty gives the consumer
specific legal rights. You may also have other rights, which vary, from
state/province to state/province. This warranty is to the original
consumer purchaser only, and excludes product damage due to
installation error, product abuse, or product misuse, whether
performed by a contractor, service company or the consumer.
This is Kohler Co.’s exclusive written warranty.
One-Year Warranty — Mexico
For Mexico Only
KOHLER CO.
It is recommended that at the time of purchase, you verify that all
accessories and components are complete in this package.
This Kohler product is warranted to be free of defects in material and
workmanship for one (1) year from the date of purchase as shown on
the invoice or receipt.
1053526-2-A 10 Kohler Co.