Kollmorgen AKI2G-CDB-MOD-12T-000 User manual

GraphicOperatorTerminal
InstallationManual
EditionA,April2017
AKI2G-CDB-MOD-12T-00012.1”TouchscreenHMI
Keepallmanualsasaproductcomponentduringthelifespanoftheproduct.
Passallmanualstofutureusers/ownersoftheproduct.

RecordofDocumentRevisions
Revision Remarks
A,04/2017 Preliminaryedition
IMPORTANTNOTICE
Technicalchangeswhichimprovetheperformanceofthedevicemaybemadewithoutpriornotice!
PrintedintheUnitedStatesofAmerica. ThisdocumentistheintellectualpropertyofKollmorgen™. Allrightsreserved. No
partofthisworkmaybereproducedinanyform(byphotocopying,microfilmoranyothermethod)orstored,processed,
copiedordistributedbyelectronicmeanswithoutthewrittenpermissionofKollmorgen™.
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AKI2G-CDB-MOD-12T-000|CONTENTS
1 General
1.1 AboutThisManual ....................................................................... 4
2 SafetyPrecautions
2.1General ................................................................................... 5
2.2 DisposalRequirementsUnderWEEERegulations ................................... 5
2.3 ULandcULInstallation .................................................................. 5
2.4 DuringInstallation ........................................................................ 7
2.5 DuringUse ................................................................................ 7
2.6 ServiceandMaintenance ............................................................... 7
2.7 DismantlingandScrapping .............................................................. 8
2.8 AppearanceofAirinTouchScreen ..................................................... 8
3Installati
on
3.1 SpaceRequirements .................................................................... 9
3.1.1 AKI2G-CDB-MOD-12T-000 .................................................... 9
3.2 InstallationProcess ......................................................................10
3.2.1 ConnectionstotheController ...................................................11
3.2.2 OtherConnectionsandPeripherals ............................................11
4 TechnicalData
5ChemicalResistance
5.1 MetalCasing .............................................................................14
5.2 TouchScreenandOverlayMaterial .....................................................15
5.2.1 AutoflexEBA180L ...............................................................15
5.2.2 TouchScreenSurface(for12”Panels) .........................................15
5.2.3 TouchScreenProtector .........................................................16
6Operato
rPanelDrawings
6.1 Connectors ...............................................................................17
6.2 CommunicationPorts ....................................................................18
6.3 DigitalOutputs ............................................................................19
6.4 AKI2G-CDB-MOD-12T-000Outline ....................................................20
7Additi
onalInstallationTips
7.1 GroundingtheHMIpanel ................................................................21
7.2 EthernetConnectionintheOperatorPanel ............................................22
7.3 ToAchieveBetterEMCProtection ......................................................23
7.4 AmbientTemperature ....................................................................24
7.5 Safety .....................................................................................25
7.6 GalvanicIsolation ........................................................................26
7.7 CableandBusTerminationRS485 .....................................................27
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AKI2G-CDB-MOD-12T-000|GENERAL
1 GENERAL
1.1 AboutThisManual
AllAdvancedKollmorgenInterfacesaredevelopedtosatisfythedemandsofhuman-machine
communication. Built-infunctionssuchasdisplayingandcontrollingtext,dynamicindication,time
channels,alarmandrecipehandlingareincluded.
TheAdvancedKollmorgenInterfacesworksprimarilyinanobject-orientedway,makingiteasyto
understandanduse. ConfigurationiscarriedoutonaPCusingtheKollmorgenVisualizationBuilder
configurationtool. Theprojectcanthenbetransferredandstoredintheoperatorpanelitself.
VarioustypesofautomationequipmentsuchasPLCs,servosordrivescanbeconnectedtothe
AdvancedKollmorgenInterfaces. Inthismanual,theterm“thecontroller”referstotheconnected
equipment.
Thismanualexplainshowtoinstalltheoperatorpanel. PleaserefertotheKollmorgenVisualiza-
tionBuilderProgrammingandInstallationmanualforfurtherinformation.
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AKI2G-CDB-MOD-12T-000|SAFETYPRECAUTIONS
2 SAFETYPRECAUTIONS
Boththeinstallerandtheownerand/oroperatoroftheoperatorpanelmustreadandunderstand
thisinstallationmanual.
2.1 General
• Readthesafetyprecautionscarefully.
• Checkthedeliveryfortransportationdamage. Ifdamageisfound,notifythesupplierassoonas
possible.
• DonotusetheHMIpanelinanenvironmentwithhighexplosivehazards.
• Thesupplierisnotresponsibleformodified,alteredorreconstructedequipment.
• Useonlypartsandaccessoriesmanufacturedaccordingtospecificationsofthesupplier.
• Readtheinstallationandoperatinginstructionscarefullybeforeinstalling,usingorrepairing
theHMIpanel.
• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsintheHMIpanel. Thismay
causefireorelectricalshock.
•OnlyqualifiedpersonnelmayoperatetheHMIpanel.
• StoringtheHMIpanelwherethetemperatureislower/higherthanrecommendedinthismanual
cancausetheLCDdisplayliquidtocongeal/becomeisotropic.
• TheLCDdisplayliquidcontainsapowerfulirritant. Incaseofskincontact,washimmediately
withplentyofwater. Incaseofeyecontact,holdtheeyeopen,flushwithplentyofwaterandget
medicalattention.
•Thefiguresinthismanualserveanillustrativepurpose. Becauseofthemanyvariables
associatedwithanyparticularinstallation,thesuppliercannotassumeresponsibilityforactual
usebasedonthefigures.
• ThesupplierneitherguaranteesthattheHMIpanelissuitableforyourparticularapplication,nor
assumesresponsibilityforyourproductdesign,installationoroperation.
• ItisrecommendedtoturnonandshutdowntheHMIpanelatleastoncebeforeinstallingany
components/cardsorbeforeconnectingtheoperatorpaneltoexternaldevices;forexample
serialdevices.
• ForMarinepanelsonly:
–TheHMIpanelmustbeinstalledandoperatedasdescribedinthisdocumenttomeetthis
certification.
–Observeprecautionsforhandlingelectrostaticdischargesensitivedevices
2.2 DisposalRequirementsUnderWEEERegulations
ForprofessionalusersintheEuropeanUnion: Ifyouwishtodiscardelectricalandelectronic
equipment(EEE),pleasecontactyourdealerorsupplierforfurtherinformation.
FordisposalincountriesoutsideoftheEuropeanUnion: Ifyouwishtodiscardthisproduct
pleasecontactyourlocalauthoritiesordealerandaskforthecorrectmethodofdisposal.
2.3 ULandcULInstallation
Caution:
ThissectionisonlyvalidforULlabeledpanels.
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AKI2G-CDB-MOD-12T-000|SAFETYPRECAUTIONS
• ThisequipmentissuitableforuseinClass2non-hazardouslocationsonly. [Combinationsof
equipmentinyoursystemaresubjecttoinvestigationbythelocalauthorityhavingjurisdiction
atthetimeofinstallation].
• AlldeviceshavetobesuppliedbyaClass2powersupply.
OnlyULandcULapprovedexpansionunitsareallowedtobeconnectedtotheportdesignated
“EXPANSION”. Atthemomenttherearenosuchunitsevaluatedorallowed.
SEULESLESUNITÉSD'EXTENSIONCERTIFIÉESULET
cULPEUVENTÊTRERACCORDÉESAUPORTDÉSIGNÉ«EXPANSION».
ÀL'HEUREACTUELLE,AUCUNEUNITÉDECETYPEN'AÉTÉTESTÉE
OUAUTORISÉE.
•Thisequip
mentissuitableforuseinClass2non-hazardouslocationsonly. [Combinationsof
equipmentinyoursystemaresubjecttoinvestigationbythelocalauthorityhavingjurisdiction
atthetimeofinstallation].
• AlldeviceshavetobesuppliedbyaClass2powersupply.
OnlyULandcULapprovedexpansionunitsareallowedtobeconnectedtotheportdesignated
“EXPANSION”. Atthemomenttherearenosuchunitsevaluatedorallowed.
SEULESLESUNITÉSD'EXTENSIONCERTIFIÉESULET
cULPEUVENTÊTRERACCORDÉESAUPORTDÉSIGNÉ«EXPANSION».
ÀL'HEUREACTUELLE,AUCUNEUNITÉDECETYPEN'AÉTÉTESTÉE
OUAUTORISÉE.
• Thisproductcontainsabattery;thismustonlybechangedinanareaknowntobenon-hazardous.
• ReplacethebatterywithaBR2032battery. Useofanothertypeofbatterymaypresentariskof
fireorexplosion.
Batterymayexplodeifmistreated. Donotrecharge,disassembleordisposeofinfire.
ThisproductcontainsaBR2330Abatterythatisnotuserreplaceable.
LABATTERIEPEUTEXPLOSERENCASDEMAUVAISEMANIPULATION.
NELARECHARGEZPAS,NELADÉMONTEZPASETNELAJETEZ
PAS DANSLEFEU.
CEPRODUITCONTIENTUNEPILEBR2330AQUINEPEUTPASÊTRE
REMPLACÉEPARL'UTILISATEUR.
• Foruseonaflatsurfaceofatype4Xenclosureindooruseonly.
• Useminimum75°Ccopperconductorsonly.
• Tomakewiringconnectionstothepowersupplyconnector,followthetablewithcableandtorque
specificationsbelow:
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AKI2G-CDB-MOD-12T-000|SAFETYPRECAUTIONS
TerminalBlockConnector WireSizeAWG TQLb.In.
X1/X100Phoenixconnectors AWG30–12 5–7
X1/X100Anytekconnectors AWG24–12 3.5
X1/X100DECAconnectors AWG24–12 7
• ThesedevicesareClass2suppliedprogrammablecontrollers(industrialPCs)fortheusein
industrialcontrolequipmentandareintendedtobe(front)panelmounted(Type12and4xfor
indooruseonly).
Caution:
TheenclosureprovidesadegreeofprotectionofatleastIP20,butwheninstalledinan
apparatus,itshouldmeetIP65..
LEBOÎTIEROFFREUNDEGRÉDEPROTECTIOND'AUMOINSIP20,MAIS
LORSQU'ILESTINSTALLÉDANSUNAPPAREIL,ILDOITÊTREDECLASSEIP65..
2.4 DuringInstallation
• TheHMIpanelisdesignedforstationaryinstallationonaplanarsurface,wherethefollowing
conditionsarefulfilled:
–nohighexplosiverisks
–nostrongmagneticfields
–nodirectsunlight
–nolarge,suddentemperaturechanges
• InstalltheHMIpanelaccordingtotheaccompanyinginstallationinstructions.
• GroundtheHMIpanelaccordingtotheaccompanyinginstallationinstructions.
•OnlyqualifiedpersonnelmayinstalltheHMIpanel.
• Separatethehighvoltage,signal,andsupplycables.
• MakesurethatthevoltageandpolarityofthepowersourceiscorrectbeforeconnectingtheHMI
paneltothepoweroutlet.
• Peripheralequipmentmustbeappropriatefortheapplicationandlocation.
2.5 DuringUse
• KeeptheHMIpanelclean.
•Emer
gencystopandothersafetyfunctionsmaynotbecontrolledfromtheHMIpanel.
•Don
otuseexcessiveforceorsharpobjectswhenoperatingthetouchscreen.
2.6 ServiceandMaintenance
•Onlyqualifiedpersonnelshouldcarryoutrepairs.
• Theagreedwarrantyapplies.
• Beforecarryingoutanycleaningormaintenanceoperations,disconnecttheequipmentfrom
theelectricalsupply.
• Cleanthedisplayandsurroundingfrontcoverwithasoftclothandmilddetergent.
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AKI2G-CDB-MOD-12T-000|SAFETYPRECAUTIONS
• Replacingthebatteryincorrectlymayresultinexplosion. Onlyusebatteriesrecommended
bythesupplier. Duringthewarrantyperiod,thebatteryneedstobereplacedbyanauthorized
Kollmorgenservicecenter.
2.7 DismantlingandScrapping
• TheHMIpanelorpartsthereofshallberecycledaccordingtolocalregulations.
• Thefollowingcomponentscontainsubstancesthatmightbehazardoustohealthandthe
environment: lithiumbattery,electrolyticcapacitor,anddisplay.
2.8 AppearanceofAirinTouchScreen
Thelayerstructureofthetouchscreencontainsair. Inrarecases,theappearanceofbubblescan
arise. ThisispurelycosmeticanddoesnotaffectthefunctionalityoftheHMIpanel. Theappearance
canoccurundercertainenvironmentalconditionssuchastemperature,humidity,andatmospheric
pressure.
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AKI2G-CDB-MOD-12T-000|INSTALLATION
3INSTALLATION
3.1 SpaceRequirements
• Maximuminstallationplatethickness12”: 8mm
• Thefollowingdrawingsshowthespacerequirementsinmillimeterswheninstallingtheoperator
panel. Thedrawingsareonlyillustrativeandmaybeoutofproportion.
3.1.1 AKI2G-CDB-MOD-12T-000
340 mm
242 mm
50 mm
100 mm
100 mm
50 mm 100 mm
49 mm
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AKI2G-CDB-MOD-12T-000|INSTALLATION
3.2 InstallationProcess
Thefollowingisneeded:
• APhillips/slotscrewdriver
1. Unpackandcheckthedelivery. Ifdamageisfound,notifythesupplier.
Note:
PlacetheHMIpanelonastablesurfaceduringinstallation.
DroppingtheHMIpanelorlettingitfallmaycausedamage.
2. TocutacorrectopeningfortheHMIpanel,usethecutoutdimensionsintheoutlinedrawing. For
moreinformation,seesectionsOperatorPanelDrawingsandTechnicalData.
3. InstalltheHMIpanelintothecutout.
4. SecuretheHMIpanelinpositionbyscrewingtheslottedthumbscrewclockwise,allowingthe
built-inbrackettoflipoutandtightenagainstthecabinet.
Figure 3-1: Tightenthescrewsto0.7Nm±0.2Nm.
5. Incaseswherethefrontpanelseal(IP54orgreater,NEMA-4X)iscritical,useatorquewrenchto
ensureallscrewsaretorquedwithinthespecificationabove.
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AKI2G-CDB-MOD-12T-000|INSTALLATION
6. Connectthecablesinthespecifiedorder,accordingtothedrawingandstepsbelow.
Caution:
•TheHMIpanelmustbebroughttoambienttemperaturebeforeitisstartedup. Ifcondensationforms,ensure
thattheHMIpanelisdrybeforeconnectingittothepoweroutlet.
•EnsurethattheHMIpanelandthecontrollersystemhavethesameelectricalgrounding(referencevoltage
level),otherwiseerrorsincommunicationmayoccur.
•Ensurethatthevoltageandpolarityofthepowersourceiscorrect.
•Separatehighvoltagecablesfromsignalandsupplycables.
•Shieldedcommunicationcablesarerecommended.
24V DC
RS232/
RS422/
RS485
24V DC
A
D
Controller
Power
B
Ethernet
C
Figure 3-2: Theimageisillustrativeonlyandmaydifferslightlyfromtheactualpanel.
–ConnectcableA.
–ConnectcableB,usinganM5screwandagroundingconductor(asshortaspossible),thatis
sizedcorrectlyaccordingtolocalelectricalcodes.
–ConnectcableC.
–ConnectcableD.Therecommendedcross-sectionofthecableis1.5mm.
7. CarefullyremovetheprotectivefilmovertheHMIpaneldisplay,takecaretoavoidstaticelectricity
thatcoulddamagethepanel.
3.2.1 ConnectionstotheController
ForinformationaboutthecablestobeusedwhenconnectingtheHMIpaneltothecontroller,please
refertothehelpfileforthedriverinquestion.
3.2.2 OtherConnectionsandPeripherals
Cables,peripheralequipmentandaccessoriesmustbesuitablefortheapplicationandits
environment. Forfurtherdetailsorrecommendations,pleaserefertothesupplier.
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AKI2G-CDB-MOD-12T-000|TECHNICALDATA
4 TECHNICALDATA
Parameter AKI2G-CDB-MOD-12T-000
Frontpanel,WxHxD 340x242x8mm
Cutoutdimensions,W×H 324x226mm
Mountingdepth 49mm(149mmincludingclearance)
Standalonemounting VESA75x75Note: Maximumscrewlengthfor
VESAmountingis4mm. Usageoflongerscrews
mayleadtodamage.
Frontpanelseal IP65
Rearpanelseal IP20
Touchscreenmaterial Polyesteronglass,ITOfilm,resistive
Frameoverlay AutoflexEBA180L
Touchscreenoperations 1millionfingertouchoperations
Reversesidematerial Powder-coatedaluminum
Framematerial Powder-coatedaluminum
Weight2.6kg
CPU i.MX6DualLite
DualCortex-A9
1.0GHz
512kBL2cache
SerialportforCOM1RS232,COM2
RS422/RS485andCOM3RS485 9-pinD-subcontactwithRS232RTS/CTS, chassis-mountedfemalewithstandardlocking
screws4-40UNC
EthernetLANA 10/100Mbit/s(shieldedRJ45)
EthernetLANB 10/100Mbit/s(shieldedRJ45)
USB 2×USBHost2.0,maxoutputcurrent500mA
DIO(outputs,potentialfree) N/A
Externalstoragemedia 1×SDcard
Flashmemory(applicationmemory) 1.5GBSSD(eMMC)
MemoryRAM 1GB(DDR3)
NVRAM N/A
LED 1×Multicolor
Realtimeclock Yes
Battery LithiumbatterytypeBR2032,exchangeable
Powerconsumptionatratedvoltage 28.8W
Fuse InternalDCfuse,4AT,5×20mm
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AKI2G-CDB-MOD-12T-000|TECHNICALDATA
Parameter AKI2G-CDB-MOD-12T-000
Powersupply +24VDC(18to32VDC)
CE:Thepowersupplymustconformwiththe
requirementsaccordingtoIEC60950and
IEC61558-2-4.
ULandcUL:Thepowersupplymustconformwith
therequirementsforclassIIpowersupplies.
Display TFT-LCDwithLEDbacklight
1280×800pixels,262kcolors
Activeareaofdisplay,W×H 261.1x163.2mm
Pixelerrors ClassI(ISO9241-307)
Backlightbrightness 400cd/m2
Backlightlifetime 50,000hours
Operatingtemperature -10°Cto+60°C
Storagetemperature -20°Cto+70°C
Relativehumidityinoperation 5%–85%non-condensation
Vibration 1g,accordingtoIEC60068-2-6,TestFc
Mechanicalshock 15g,half-sine,11msaccordingtoIEC60068-2-27
Approvalsandcertifications CE/FCC/KC
Informationisavailableonwww.kollmorgen.com
ULapproval Yes,informationavailableatUL.com
Marinecertificates Informationisavailableonwww.kollmorgen.com
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AKI2G-CDB-MOD-12T-000|CHEMICALRESISTANCE
5 CHEMICALRESISTANCE
5.1 MetalCasing
Theframeandcasingmaterialispowder-coatedaluminum. Thispowderpaintwithstandsexposure
tothefollowingchemicalswithoutvisiblechange:
Aceticacid10% Phosphoricacid4%
Citricacid10% Phosphoricacid10%
Diesel Seawater
Distilledwater Sodiumchloride2%
EdibleoilSodiumchloride20%
Fueloil Sulphuricacid20%
Hydrogenperoxide3% Tapwater
Thepowderpaintshowslimitedresistancetothefollowingchemicalsatroomtemperature:
Butanol Nitricacid3%
Hydrochloricacid5% Nitricacid10%
Isopropylalcohol Phosphoricacid43%
Sodiumhypochlorite10% Turpentine
Note:
Ifexposuretoanyoftheabovechemicalsisdemanded,itisrecommendedtofirsttestthe
chemicalinahiddenspotofthemetalcasing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroomtemperature:
Aceticacid,conc. Methyl-ethylketone Toluene
Acetone Nitricacid30% Trichlorethylene
Ammonia5% Phenol Xylene
Ammonia,conc. Sodiumhydroxide5% 97octaneunleadedpetrol
Ethylacetate Sodiumhydroxide30% 98octaneleadedpetrol
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AKI2G-CDB-MOD-12T-000|CHEMICALRESISTANCE
5.2 TouchScreenandOverlayMaterial
5.2.1 AutoflexEBA180L
AutoflexEBA180Lcoverstheoverlaysurroundingthescreen.
SolventResistance
AutoflexEBA180Lwithstandsexposureofmorethan24hoursdurationunderDIN42115Part2to
thefollowingchemicalswithoutvisiblechange:
Acetonitrile Diesel Petroleumspirit(1)
Ajax/Viminsolution Downy/Lenor(1) Phosphoricacid(<30%)
Alkalicarbonatesolution(1) Ethanol Potassiumferricyanide
Ammonia(<40%)(1) Glycerine Potassiumhydroxide(<30%)
Aceticacid(<50%) Glycol PureTurpentine
Arielpowderinsolution(1) Gumption(1) SBP60/95(1)
Bleach(1) Hydrochloricacid(<36%) Sulfuricacid(<10%)
Castoroil Linseedoil Tomato ketchup
Causticsoda(<40%)(1) Methanol Trichloroaceticacid(<50%)
Cuttingoil Nitricacid(<10%) WhiteSpirit
Cyclohexanol Paraffinoil Windex(1)
Diacetonealcohol Persilpowderinsolution(1)
(1)Extremelyfaintglossingofthetexturewasnoted.
AutoflexEBA180LwithstandsDIN42115Part2exposureofupto1hourdurationtoglacialacetic
acidwithoutvisiblechange.
AutoflexEBA180Lisnotresistanttohighpressuresteamatover100°Corthefollowingchemicals:
Concentratedmineralacids Benzylalcohol
Concentratedcausticsolution Methylenechloride
5.2.2 TouchScreenSurface(for12”Panels)
Thetouchscreensurfaceontheoperatorpanelwithstandsexposuretothefollowingsolventswithout
visiblechange:
Thescreensurfaceontheoperatorpanelwithstandsexposuretothefollowingsolventswithout
visiblechange:
Solvents Time
Acetone 10minutes
Isopropanol 10minutes
Toluene 5hours
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AKI2G-CDB-MOD-12T-000|CHEMICALRESISTANCE
5.2.3 TouchScreenProtector
Forharshenvironmentsandexposuretooutdoorconditions,itisrecommendedtouseaprotective
filmtoguardthetouchscreenfromdamage. ThisoptionalpartcanbeorderedfromKollmorgen.
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AKI2G-CDB-MOD-12T-000|OPERATORPANELDRAWINGS
6 OPERATORPANELDRAWINGS
6.1 Connectors
Figure 6-1: AKI2G-CDB-MOD-12T-000
Pos. Connector Description
1 Powersupply +24VDC(18-32VDC)
2USB USBHost2.0,maxoutputcurrent500mA
3LANA 10/100Base-T(shieldedRJ45)
4LANB 10/100Base-T(shieldedRJ45)
5COM Serialcommunicationport
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AKI2G-CDB-MOD-12T-000|OPERATORPANELDRAWINGS
6.2 CommunicationPorts
Serialport,9-pinfemale
Pin COM1 COM2 COM3
1-RS422Tx+
RS485Tx+/Rx+ -
2RS232RxD --
3RS232TxD --
4-RS422Rx+ RS485Tx+/Rx+
5GND GND -
6-RS422Tx-
RS485Tx-/Rx- -
7RS232RTS--
8RS232CTS --
9-RS422Rx- RS485Tx-/Rx-
Note:
Inordertoutilizetwocommunicationports,theY-splitcableCAB109mustbeused.
InordertoutilizethreecommunicationportsthesplitcableCAB150mustbeused.
Touse232+422,useCAB109.
Touse232+485,useCAB150.
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AKI2G-CDB-MOD-12T-000|OPERATORPANELDRAWINGS
6.3 DigitalOutputs
Ratings
Maximumsupplyvoltage 32.0V(DC)/22Vrms(AC)
Maximumloadcurrent 0.5A(DC)/0.5Arms(AC)
Isolation
ChanneltoChannel 1000V(DC)/550Vrms(AC)
ChanneltoSystem 1000V(DC)/550Vrms(AC)
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AKI2G-CDB-MOD-12T-000|OPERATORPANELDRAWINGS
6.4 AKI2G-CDB-MOD-12T-000Outline
Figure 6-2: AKI2G-CDB-MOD-12T-000
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