Kongsberg Simrad CP200-5C User manual

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kongsberg.com/simrad
Simrad CP200-5C
INSTALLATION
MANUAL

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March2022©KongsbergMaritimeAS
PUBLIC
SimradCP200-5C
Transducer
InstallationManual
Thepurposeofthismanualistoprovidetheinformation,procedures
andbasicdrawingsrequiredforthephysicalinstallationoftheSimrad
CP200-5Ctransducer.Themanualfurtherprovidesrelevantdescriptions
andillustrationstoexplainthebasicprinciplesforlocationandnoise
considerations.
Note
Theinstallationshipyardmustprovideallnecessaryinstallationdrawings.
Ifrequired,alldocumentsprovidedbytheshipyardforthephysical
installationoftheCP200-5Ctransducermustbeapprovedbythe
vessel’ snationalregistryandcorrespondingmaritimeauthorityand/or
classicationsociety.Theshipownerandshipyarddoingtheinstallation
areresponsibleforobtainingandpayingforsuchapproval.
Additionalend-userdocumentsrelatedtotheCP200-5Ctransducercan
befoundonourwebsite.Thisincludespublicationsthataretranslated
tootherlanguages.SelectedpublicationsarealsoprovidedonIETM
(InteractiveElectronicTechnicalManual)formats.
•www.kongsberg.com/cp200-5c

KongsbergMaritimeAS
www.kongsberg.com
Documentinformation
•Product:SimradCP200-5C
•Document:InstallationManual
•Documentpartnumber:484164
•Revision:A
•Dateofissue:04March2022
Copyright
TheinformationcontainedinthisdocumentremainsthesolepropertyofKongsbergMaritimeAS.Nopartof
thisdocumentmaybecopiedorreproducedinanyformorbyanymeans,andtheinformationcontainedwithin
itisnottobecommunicatedtoathirdparty,withoutthepriorwrittenconsentofKongsbergMaritimeAS.
Warning
Theequipmenttowhichthismanualappliesmustonlybeusedforthepurposeforwhichitwasdesigned.
Improperuseormaintenancemaycausedamagetotheequipmentand/orinjurytopersonnel.Youmustbe
familiarwiththecontentsoftheappropriatemanualsbeforeattemptingtooperateorworkontheequipment.
KongsbergMaritimedisclaimsanyresponsibilityfordamageorinjurycausedbyimproperinstallation,
useormaintenanceoftheequipment.
Disclaimer
KongsbergMaritimeASendeavourstoensurethatallinformationinthisdocumentiscorrectandfairlystated,
butdoesnotacceptliabilityforanyerrorsoromissions.
Supportinformation
Ifyourequiremaintenanceorrepair,contactyourlocaldealer.Y oucanalsocontactususingthe
followingaddress:[email protected].Ifyouneedinformationaboutourotherproducts,visit
https://www.kongsberg.com/simrad.Onthiswebsiteyouwillalsondalistofourdealersanddistributors.

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Tableofcontents
ABOUTTHISMANUAL..................................................................5
INTRODUCTION...........................................................................7
SimradCP200-5C...................................................................................................................8
QualityassuranceofADCPdata............................................................................................8
Physicalandenvironmentalspecications...........................................................................10
Orderinformation..................................................................................................................11
Supportinformation..............................................................................................................12
TRANSDUCERHANDLINGANDMAINTENANCE...........................15
Rulesfortransducerhandling...............................................................................................16
Inspectingandcleaningthetransducerface.........................................................................17
Paintingthetransducerface..................................................................................................19
Approvedanti-foulingpaints................................................................................................21
PREPARATIONS.........................................................................22
Installationsummary.............................................................................................................23
Aboutinstallationdrawings..................................................................................................24
Tools,equipmentandconsumablesrequiredforinstallation................................................25
Personnelqualications........................................................................................................25
Transducerinstallationprinciples.........................................................................................27
Transducerinstallationinablister..............................................................................27
Transducerinstallationinaushmountedsteeltank.................................................30
Transducerinstallationinkeelbox..............................................................................32
Transducerinstallationusingdropkeel.......................................................................33
Smoothsurfaceisimportant........................................................................................36
Usingasuitableinclinationangle...............................................................................36
Wheretoinstallthetransducer.............................................................................................38
Introductiontotransducerlocation..............................................................................38
Mountthetransducerdeep..........................................................................................38
Avoidprotrudingobjectsnearthetransducer..............................................................40
Mountthetransduceratforwardpartofhulltominimizetheeffectsfromtheow
boundarywaterlayer..............................................................................................40
Keepthetransducerfarawayfromthepropellers......................................................41
Mountthetransduceratasafedistancefrombowthruster(s)....................................42
Summaryandgeneralrecommendations....................................................................42
Acousticnoise.......................................................................................................................45
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Contributingfactors.....................................................................................................45
Selfnoise.....................................................................................................................47
Ambientnoise..............................................................................................................49
Fishinggearnoise........................................................................................................50
Electricalselfnoise.....................................................................................................50
Somemeanstoreduceacousticnoise.........................................................................51
Vesselcoordinatesystem......................................................................................................54
INSTALLINGTHETRANSDUCER.................................................57
Installationsummary.............................................................................................................58
Usingasuitableinclinationangle...............................................................................60
Smoothsurfaceisimportant........................................................................................60
Usingself-lockingtaps................................................................................................61
Designing,manufacturingandmountingtheinstallationhardware.....................................64
Installingthecablegland......................................................................................................65
Designing,manufacturingandmountingthesteelconduit..................................................67
Unpackingthetransducerfromitstransportcrate................................................................69
Installingthetransducercable..............................................................................................70
Mountingthetransducer.......................................................................................................72
Paintingthetransducerface..................................................................................................74
CABLELAYOUTANDINTERCONNECTIONS.................................77
Connectingthetransducercabletothetransceiver...............................................................78
Connectingtoa12-pinAmphenolsocket.............................................................................79
12-pinAmphenolplug.........................................................................................................81
Connectingthetransducertotheothertransceivers.............................................................82
Splicingthetransducercable................................................................................................83
Splicingthecableusingagroundedjunctionbox.......................................................84
Splicingthecableusingajunctionboxisolatedfromvessel’sground.......................85
SETTINGTOWORK....................................................................86
Settingtoworksummary......................................................................................................87
InstallinganADCPtransducer.............................................................................................88
Installingtransceiverchannels..............................................................................................91
DRAWINGFILE..........................................................................94
Aboutthedrawingsinthedrawingle.................................................................................95
483897OutlinedimensionsCP200-5C................................................................................96
483880MountingframeCP200-5C.....................................................................................98
483881ClampingframeCP200-5C...................................................................................101
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Aboutthismanual
Thepurposeofthismanualistopresentthedescriptionsanddrawingsrequiredtoinstall
theCP200-5Ctransducer.
Targetaudience
Themanualisintendedfortechnicalpersonnel;suchasskilledshipyardworkers,
electricians,qualiedengineersandnavalarchitects.Itisassumedthatyouunderstand
thegeneralprinciplesofmaritimeelectronicequipment.Y oumustalsobefamiliarwith
theinstallationofelectronicandmechanicalproducts.Youareexpectedtohavebasic
mechanicalskillsandfamiliaritywithhandlingofsensitiveelectronicequipment.
Installationinstructions/Installationdrawings
Theinformationinthisdocumentmustberegardedasguidelinesandrecommendations.
Theinstallationshipyardmustdesignandmanufacturethenecessaryhardwaretoinstallthe
transducerunderthehull.
Note
Theinstallationshipyardmustprovideallnecessarydesignandinstallationdrawings,as
wellastherelevantworkstandardsandmountingprocedures.
Ifrequired,alldocumentsprovidedbytheshipyardforthephysicalinstallationofthe
CP200-5Ctransducermustbeapprovedbythevessel’ snationalregistryandcorresponding
maritimeauthorityand/orclassicationsociety.Suchapprovalmustbeobtainedbeforethe
installationcanbegin.Theshipownerandshipyarddoingtheinstallationareresponsible
forobtainingandpayingforsuchapproval.
KongsbergMaritimeASwillacceptnoresponsibilityforanydamageorinjurytothe
product,vesselorpersonnelcausedbyequipmentthathasbeenincorrectlyinstalledor
maintained,orbydrawings,instructionsorproceduresthathavenotbeenpreparedbyus.
TheoutlinedimensionsoftheCP200-5Ctransducerandtherelevantinstallationitemscan
befoundintheDrawinglechapterinthismanual.
Aboutthismanual

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Endusermanualsandsourcedrawings(normallyinAutoCadformat)canbedownloaded
fromourwebsite.
•www.kongsberg.com/cp200-5c
Registeredtrademarks
Observetheregisteredtrademarksthatapply.Windows®isaregisteredtrademarkof
MicrosoftCorporationintheUnitedStatesandothercountries.Simrad®,SIMRAD®and
theSimrad®logoareeitherregisteredtrademarks,ortrademarksofKongsbergMaritime
ASinNorwayandothercountries.
Wewantyourfeedback
Wealwayswanttoimproveourproducts.Wealsowantourend-userdocumentationto
becomprehensiveandrelevant.Youcanhelp.Pleaseprovidecomments,suggestionsor
constructivecriticismtoanyofoursupportofces.
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Introduction
Topics
SimradCP200-5C,page8
QualityassuranceofADCPdata,page8
Physicalandenvironmentalspecications,page10
Orderinformation,page11
Supportinformation,page12
Introduction

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SimradCP200-5C
TheCP200-5Cisaspecializedtransducerdesignedforwatervelocitymeasurementsand
shnding.
TheCP200-5Ctransducerhousingcontainsthreeseparatetransducerssetuptomeasure
watervelocity,andonesingle-beamtransducerfortraditionalsh-nding.Duetoitshigh
operatingfrequencytheCP200-5Cprovidesaccuratemeasurementsanddetailedechograms.
Thetransducerisnormallymountedushwiththehullplating.Aclampingframeisused
tosecurethetransducerbodytoamountingframe.Themountingframeisweldedtothe
bottomplate.Thetransducercablepenetratesthehullusingacablegland.Thecablegland
consistsofabushing,rubbergasket,washersandapackingnipple.
Thetransducercanalsobeushmountedatthebottomofablisteroradropkeel.
Note
TheCP200-5Ctransducerisconnectedtoaechosoundersystem.Formaximum
measurementaccuraywestronglyrecommendthatyouconnectamotionreferenceunit
(MRU)totheechosoundersystem.Ifamotionreferenceunit(MRU)isnotavailable,use
amotionsensortomeasurerollandpitch.Asaminimumsolutionaglobalpositioning
system(GPS)canbeused.
Toobtainprecisiondatathatarebothdetailedandcorrect,itisnecessarytoalignthe
transducerandmeasureitslocationandoffsetinrelationtothevessel’ scoordinatesystem.
WerecommendthattheechosoundersystemwiththeCP200-5Ctransduceriscalibrated
priortouse.
Relatedtopics
Introduction,page7
QualityassuranceofADCPdata,page8
Physicalandenvironmentalspecications,page10
Orderinformation,page11
QualityassuranceofADCPdata
Toobtainprecisiondatathatarebothdetailedandcorrect,itisnecessarytoalignthe
transducerandmeasureitslocationandoffsetinrelationtothevessel’scoordinatesystem.
ThequalityassurancetasksrequiredfortheCP200-5Ctransducerinclude:
•Aligningthetransducerduringinstallation
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•Dimensionalsurveying
•Calibration
Thealignmentanddimensionalsurveyingmustbedoneafterthetransducerinstallationwith
thevesselstillindrydock.Thecalibrationoftheacousticdopplercurrentproler(ADCP)
functionalityisnormallydoneatseaimmediatelyafterleavingdrydock.
Alignment
ThealignmenttasksrequiredfortheCP200-5Ctransducerinclude:
•Measurethetransducertoensurethatithasbeenmountedhorizontallywithaslight
inclinationangle.
•Measurethetransducertoensurethatithasbeenorientedcorrectlyinparallelwiththe
keel.
Dimensionalsurveying
Determiningtherelativepositionsandorientationsofthesensorsandthetransduceris
importanttoobtainhighlyaccuratedata.Thedimensionalsurveyingtasksrecommendedfor
theCP200-5Ctransducerinclude:
•Denethevesselcoordinatesystem.
Thevesselcoordinatesystemisestablishedtodenetherelativephysicallocationsof
systemunitsandsensors.Whenyouhaveseveraldifferentsensorsandtransducerson
yourvessel,andyouwisheachofthemtoprovideaccuratedata,youneedtoknow
theirrelativephysicalpositions.
•Denethelocationoftheorigininthecoordinatesystem.
Theoriginisthecommonreferencepointwhereallthreeaxisinthevesselcoordinate
systemmeet.Allphysicallocationsofthevessel’ssensors(radarandpositioning
systemantennas,echosounderandsonartransducers,motionreferenceunits,etc.)are
referencedtotheorigin.
•Denethevessel’scentreline.
•Measurethephysicallocationandorientationofeachsensor(orsensorantenna).
Bymeansofthevesselcoordinatesystem,thephysicallocationofeverysensorcan
bedenedusingthreenumericalvaluesforX,YandZ.Thesevaluesmustdenethe
verticalandhorizontaldistancesfromasinglereferencepoint;theorigin.Theaccuracy
ofthethreenumericalvaluesforX,YandZdenestheaccuracyofthesensordata.
•Measurethephysicallocationandorientationofthetransducer.Placeitinthecoordinate
system.
TheinformationprovidedbythedimensionalsurveyisenteredintotheCP200-5Csoftware
asinstallationparameters.
Introduction

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ADCPcalibration
Thecalibrationproceduresareprovidedintherelevantenduserdocumentation.
Thecalibrationoftheacousticdopplercurrentproler(ADCP)functionalityisnormally
doneatseaimmediatelyafterleavingdrydock.Ifanexistingsensorshavebeenreplaced,or
anewsensorhasbeenaddedtothevessel,anewcalibrationisrequired.Anewcalibration
mayalsoberequirediftheechosoundersoftwareisupdated.Refertothesoftwarerelease
note.
Basedontheparametersdeterminedfromthecalibration,propercorrectivevaluesareinto
theechosoundersoftwareasoperationalparameters.
Note
Calibrationmustbetakenseriously.Thenalvericationofcorrectinstallationcanonly
bedoneduringcalibrationatsea.Toachievethebestresults,thecalibrationmustbe
plannedanddonecarefully.
Relatedtopics
Introduction,page7
Physicalandenvironmentalspecications
Thesephysicalandenvironmentalspecicationsareimportantforhandling,storageand
installation.
Note
Wearecontinuouslyworkingtoimprovethequalityandperformanceofourproducts.The
technicalspecicationsmaybechangedwithoutpriornotice.
Weightsandoutlinedimensions
•Physicaldimensions:
–Length:420mm
–Width:160mm
–Height:112mm(Body)
•Weight:
–Inair:13.3kg(Withcable)
–Inwater:6.3kg(Withoutcable)
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Cablespecications
•Cablelength:20m
•Bendingradius:
–Static:100mm(Theoretical)
–Dynamic:185mm(Theoretical)
Environmentalrequirements
•Storagetemperature:
–Maximum:+60°C
–Minimum:–20°C
•Operatingtemperature:
–Maximum:+40°C
–Minimum:–5°C
Relatedtopics
Introduction,page7
Orderinformation
ToordertheCP200-5Ctransducer,oranyoftheoptionalitemsprovidedwithit,contact
yourlocaldealer.Ifyoudonothavearegulardealer,alistofallourdistributorsanddealers
canbefoundonourwebsite.Yourdealerwillalsobeabletohelpyouwithadetailed
quotationincludingpriceanddeliveryinformation.
Relevantorderinformationisprovidedonourwebsite.
•www.kongsberg.com/cp200-5c
Relatedtopics
Introduction,page7
Introduction

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Supportinformation
IfyouneedtechnicalsupportforyourCP200-5Ctransduceryoumustcontactyourlocal
dealer,oroneofoursupportofces.Alistofallourofcesanddealersisavailableonour
website.Y oucanalsocontactourmainsupportofceinNorway.
Norway(mainofce)
•Companyname:KongsbergMaritimeAS/Simrad
•Address:Strandpromenaden50,N3190Horten,Norway
•Telephone:[phone]
•Telefax:[phone]
•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
Spain
•Companyname:KongsbergMaritimeSpainS.L.U
•Address:PartidaAtalayes20,03570Villajoyosa,Spain
•Telephone:[phone]
•Telefax:[phone]
•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
France
•Companyname:SimradFrance
•Address:5ruedeMenMeur,29730Guilvinec,France
•Telephone:[phone]
•Telefax:[phone]
•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
USA
•Companyname:KongsbergUnderwaterTechnologyLLC(KUTL)/SimradFisheries
•Address:1921033rdAveW,SuiteA,Lynnwood,W A98036,USA
•Telephone:[phone]
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•Telefax:[phone]
•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
Canada
•Companyname:KongsbergMesotechLtd.
•Address:1598KebetWay,PortCoquitlam,BC,V3C5M5,Canada
•Telephone:[phone]
•Telefax:[phone]
•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
Malaysia
•Companyname:KongsbergMaritimeMalaysiaSdn.Bhd
•Address:Unit27-5SignatureOfces,TheBoulevard,MidV alleyCity,
LingkaranSyedPutra,59200KualaLumpur,Malaysia
•Telephone:[phone]
•Telefax:[phone]
•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
Korea
•Companyname:KongsbergMaritimeKoreaLtd
•Address:#1101HarborTower,113-1,Nampodong6-Ga,Jung-Gu,Busan600-046,Korea
•Telephone:[phone]
•Telefax:[phone]
•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
China
•Companyname:KongsbergMaritimeChinaLtd
•Address:555ChuanqiaoRoad,China(Shanghai)PilotFreeTradeZone,201206,China
•Telephone:[phone]
•Telefax:[phone]
Introduction

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•Website:www.kongsberg.com/simrad
•Emailaddress:[email protected]
Relatedtopics
Introduction,page7
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Transducerhandlingand
maintenance
Topics
Rulesfortransducerhandling,page16
Inspectingandcleaningthetransducerface,page17
Paintingthetransducerface,page19
Approvedanti-foulingpaints,page21
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Rulesfortransducerhandling
Tosecurelonglifeandaccurateresults,thetransducermustbehandledcorrectly.
Atransducermustalwaysbehandledasadelicateinstrument.Incorrectactionsmaydamage
thetransducerbeyondrepair.Observethesetransducerhandlingrules:
1Donotactivatethetransducerwhenitisoutofthewater.
2Donothandlethetransducerroughly.Avoidimpacts.
3Donotexposethetransducertodirectsunlightorexcessiveheat.
4Donotusehigh-pressurewater,sandblasting,metaltoolsorstrongsolventstoclean
thetransducer.
5Donotdamagetheouterprotectiveskinofthetransducer.
6Donotdamagetheouterprotectiveskinofthetransducerface.
7Donotsteponthetransducercable.
8Donotdamagethetransducercable.Avoidexposuretosharpobjects.
Transportprotection
Sometransducersaredeliveredwithacoverplatetoprotectthefaceduringtransportand
installation.Letthisplatestayonaslongaspossible,butdonotforgettoremoveitbefore
thevesselgoestosea.
Cleaningandpaintingthetransducerface
Duringnormaluse,thetransducerissubjectedtobiologicalfouling.Ifthismarinegrowthis
excessive,itwillreducetheoverallperformanceofyoursystem.
Thetransducerhasnotbeendesignedwithanyprotectionagainstbiologicalfouling.
Wheneveropportunityarise,typicallywhenthevesselisdry-docked,thetransducerface
mustbecleanedforshellsandothermarinegrowth.
•Becareful
sothatyoudonotaccidentallymakecutsorinictotherphysicaldamageto
thetransducerface.
•Removebiologicalfoulingcarefullyusingaplasticbrush,asuitablesyntheticdetergent
andfreshwater.Biologicalmaterialwhichisstronglyrootedinthesubstratecanbe
removedcarefullywithapieceofwoodorplastic.
•Donotusehigh-pressurewater,sandblasting,metaltoolsorstrongsolventstoclean
thetransducer.
Anti-foulingpaintmaybeappliedtothetransducerface.Tominimizethenegative
acousticaleffectsthelayerofanti-foulingpaintmustbeasthinaspossible.
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Note
Theanti-foulingpaintwillreducetheacousticalperformanceofthetransducer .The
surfaceroughnessofthetransducersubstrateandthethicknessofthepaintmayalso
inuencetheperformance.KongsbergMaritimecannotbeheldresponsibleforanynegative
consequencesoftheanti-foulingpaint.
Approvedanti-foulingpaints
Becausesomepainttypesmaybeaggressivetothepolyurethaneinthetransducer,consult
ourlistofapprovedpaints.Observetherelevantinstructionsandsafetyinformation
providedbythepaintmanufacturer.Approvedanti-foulingpaintsfortransducersarefound
onourwebsite.
•https://www.kongsberg.com/anti-fouling-paints
Specialrulesforacousticwindows
Arctictankshaveacousticwindowsmadeofpolycarbonate.Thesemustneitherbepainted
norcleanedwithchemicals.Acousticwindowsmustnotbeexposedtodirectsunlight.
Relatedtopics
Transducerhandlingandmaintenance,page15
Inspectingandcleaningthetransducerface
Marinegrowth(biologicalfouling)onthetransducerfacereducestheperformance.For
thisreason,itisimportanttokeepthetransducerfaceclean.Everytimeyourvesselis
indrydock,youmustremovethemarinegrowth.Atthesametime,youmustinspect
thetransducercloselyforphysicaldamage.
Prerequisites
Thefollowingtoolsandconsumablesarerequired:
•Personalprotection
•Freshwater
•Plasticbrush
•Mildsyntheticdetergent
•Pieceofwoodorplasticwithoutsharpcorners
Transducerhandlingandmaintenance

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Context
Duringnormaluse,thetransducerissubjectedtobiologicalfouling.Ifthismarinegrowthis
excessive,itwillreducetheoverallperformanceofyoursystem.Wheneveropportunity
arise,typicallywhenthevesselisdry-docked,thetransducerfacemustbecleanedfor
shellsandothermarinegrowth.
Itisimportanttocheckthetransducerforphysicaldamage.Anycracks,fracturesorholes
intheredprotectivecoatingmayresultinawaterleak,andaleakmaycauseirreparable
damagetothetransducer.
Atransducermustalwaysbehandledasadelicateinstrument.Incorrectactionsmaydamage
thetransducerbeyondrepair.Observethesetransducerhandlingrules:
•Donotactivatethetransducerwhenitisoutofthewater.
•Donothandlethetransducerroughly.Avoidimpacts.
•Donotexposethetransducertodirectsunlightorexcessiveheat.
•Donotusehigh-pressurewater,sandblasting,metaltoolsorstrongsolventstoclean
thetransducer.
•Donotdamagetheouterprotectiveskinofthetransducer.
•Donotdamagetheouterprotectiveskinofthetransducerface.
•Donotsteponthetransducercable.
•Donotdamagethetransducercable.Avoidexposuretosharpobjects.
Procedure
1Allowforsufcientaccesstocleanandinspecttheentiresurfaceofthetransducer.
2Removebiologicalfoulingcarefullyusingaplasticbrush,asuitablesyntheticdetergent
andfreshwater.
Biologicalmaterialwhichisstronglyrootedinthesubstratecanberemovedcarefully
withapieceofwoodorplastic.Ifrequired,youcanalsousecitricacid.Apply,leaveit
workingforseveralhours,andrinsethoroughlywithfreshwater.
Note
Donotusehigh-pressurewater ,sandblasting,metaltoolsorstrongsolventstoclean
thetransducer .Donotdamagetheouterprotectiveskinofthetransducerface.
3Allowthetransducersurfacetodry.
4Doathoroughvisualinspectionofthetransducer.
Checkfordents,scratches,holesorotherdamagetothesurface.
SimradCP200-5CInstallationManual