Kongskilde Z 8805 T User manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 81PIGB-188x
1st edition English
February 2018
Z 8805 T
Tedder
OPERATOR’S MANUAL

PIGB-188X-03 Z 8805 T 0218
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FOREWORD
DEAR CUSTOMER!
We appreciate the confidence you have shown to our company by investing in a
KONGSKILDE product and congratulate you on your new purchase. Of course, it is
our wish that you will experience complete satisfaction with the purchase investment.
This instruction manual contains information about correct and safe use of the
machine.
When buying the machine you will receive information about use, adjustment and
maintenance.
However, this first introduction cannot replace a more thorough knowledge of the
different tasks, functions and correct technical use of the machine.
Therefore you should read this instruction manual very carefully before using
the machine. Pay special attention to the safety instructions.
This instruction manual is made so that the information is mentioned in the order you
will need it, i.e. from the necessary operation conditions to use and maintenance. In
addition, there are illustrations to accompany the text.
"Right" and "Left" are defined from a position behind the machine facing the direction
of travel.
All the information, illustrations and technical specifications in this instruction manual
describe the latest version at the time of publication.
Kongskilde Industries A/S reserves the right to make changes or improvements in the
design or construction of any part without incurring the obligations to install such
improvements on any unit previously delivered.

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FOREWORD.......................................................................................................................3
1. IN GENERAL ..................................................................................................................6
INTENDED USE.................................................................................................6
FORESEEABLE MISUSE...................................................................................7
General safety instructions.....................................................................7
TECHNICAL DATA.............................................................................................8
Manufacturer’s address..........................................................................8
Certificates.............................................................................................8
Marking of the machine..........................................................................8
General technical data.........................................................................10
2. SAFETY ........................................................................................................................11
MARKING OF SAFETY INSTRUCTIONS IN THE INSTRUCTION
MANUAL...........................................................................................................11
SAFETY RULES AND ACCIDENT PREVENTION...........................................12
Power take-off......................................................................................14
Tyres....................................................................................................15
Working near high-voltage lines...........................................................15
Maintenance ........................................................................................16
Placement of reference signs on the machine .....................................18
3. MOUNTING OF THE MACHINE AFTER DELIVERY....................................................20
CONNECTION OF PTO SHAFT.......................................................................24
ADJUSTMENT OF PTO DRIVE SHAFT...........................................................25
MOUNTING OF OPTIONAL EQUIPMENT.......................................................26
Support wheel......................................................................................26
Anti-wrapping plate ..............................................................................27
Night swath gearbox ............................................................................27
FUNCTIONAL TEST.........................................................................................28
4. MOUNTING OF THE TEDDER / PREPARATION ........................................................29
SPECIAL INSTRUCTIONS...............................................................................29
PREPARATION OF TRACTOR........................................................................30
3-point suspension on the tractor.........................................................30
Placement of cord................................................................................31
Hydraulic system (restriction)...............................................................31
Electric system.....................................................................................31
CONNECTION OF THE ROTARY TEDDER TO THE TRACTOR....................31
Connection to the link arms and top link of the tractor .........................31
Hydraulic connection............................................................................33
Connection of lighting equipment.........................................................33
Connection of PTO shaft......................................................................34
TRANSPORT ON PUBLIC ROADS..................................................................34
5. HANDLING OF THE TEDDER DURING WORKING....................................................35
CONVERSION OF THE TEDDER FROM TRANSPORT TO WORKING
POSITION ........................................................................................................35

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The stop valve in the centre of the machine.........................................35
Unfolding the machine in working position...........................................36
STARTING THE ROTOR .................................................................................36
POSITION WHEN DRIVING ON HEADLANDS ...............................................37
SPREADING FROM FENCE............................................................................38
CONVERSION OF THE TEDDER FROM WORKING TO TRANSPORT
POSITION ........................................................................................................40
Folding to transport position.................................................................40
Blocking of the hydraulics ....................................................................42
SWIVELLING OF TRANSPORT AXLE.............................................................43
FOLDING OF SIDE ARMS...............................................................................44
DISCONNECTION OF THE MACHINE............................................................45
6. BASIC ADJUSTMENT OF THE TEDDER....................................................................47
ADJUSTMENT OF WORKING DEPTH............................................................47
ADJUSTMENT OF SPREADING ANGLE ........................................................48
WORKING SPEED AND NUMBER OF REVOLUTIONS .................................50
Driving speed and number of revolutions.............................................50
Spreading of mown swaths..................................................................50
Tedding................................................................................................50
Spreading of swaths.............................................................................51
Night swaths ........................................................................................51
7. SERVICE AND MAINTENANCE OF THE TEDDER.....................................................52
SAFETY RULES...............................................................................................52
GENERAL MAINTENANCE INSTRUCTIONS..................................................52
CLEANING OF THE MACHINE AND PREPARATION FOR WINTER
STORAGE........................................................................................................52
Cleaning of the machine ......................................................................52
Placement of the machine in the open.................................................53
Winter storage......................................................................................53
WHEELS ..........................................................................................................53
Tyre pressure.......................................................................................53
PTO SHAFTS...................................................................................................54
Instructions regarding PTO shafts:.......................................................54
HYDRAULIC SYSTEM.....................................................................................54
8. MAINTENANCE - GREASE CHART ............................................................................55
PTO SHAFT .....................................................................................................55
GEARBOXES...................................................................................................56
GREASE SPOTS ON THE TEDDER ...............................................................58
Joints....................................................................................................58
Oblong hole (guide)..............................................................................59
Headstock............................................................................................60
GREASE CHART OVERVIEW.........................................................................61
9. MACHINE DISPOSAL...................................................................................................62
10. SUPPLEMENT............................................................................................................63
11. WARRANTY................................................................................................................65

1. IN GENERAL
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1. IN GENERAL
This instruction manual contains important information concerning operation,
maintenance and adjustment of the machine. Furthermore, all safety instructions are
mentioned and emphasized. Read the instruction manual carefully before using the
machine. The instruction manual should be accessible for the operator.
All safety instructions must be observed.
INTENDED USE
The rotary tedder is intended for tedding, swath spreading and producing night
swaths of straw crops on the ground.
The rotary tedder is solely constructed for usual work in agriculture.
The rotary tedder should only be connected to a tractor and driven by the PTO
of the tractor.
Any other use is regarded as not intended. The manufacturer is not
responsible for any damage resulting from such use; the user bears that risk.
Intended use also implies that the instructions and rules prescribed by the
manufacturer are observed.
The rotary tedder should only be used, maintained and repaired by persons
who, through relevant instructions and after reading the instruction manual, are
familiar with the machine and, in particular, are informed of possible dangers.
The following safety instructions as well as common rules concerning technical
safety, working practices and road safety must be observed altogether.
If changes are made on the machine and its construction without permission
from the manufacturer, the manufacturer cannot be held responsible for any
damage resulting from this.
Intended use also implies that the rules prescribed by the manufacturer
concerning operation, maintenance and service are observed.

1. IN GENERAL
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FORESEEABLE MISUSE
Sweeping of e.g. farmyards with the rake tines or brooms fastened to these is
not allowed. There is a risk that e.g. stones are thrown out from the working
area of the machine with danger of personal injury or damage to objects.
Any use beyond the intended use is regarded as foreseeable misuse.
GENERAL SAFETY INSTRUCTIONS
The following is a brief description of the measures, which should be a matter of
common knowledge to the operator.
1. Always disengage the PTO drive shaft, activate the parking brake and stop the
tractor engine before you
- lubricate the machine,
- clean the machine,
- maintain the machine.
- adjust the machine.
2. Always use the transport lock when transporting the machine.
3. Never work under a raised rotor unless it is secured by means of stop blocks or
other mechanical securing devices.
4. Always block the tractor wheels before working on the machine.
5. Never start the tractor until all persons are at a safe distance away from the
machine.
6. Make sure that all tools have been removed from the machine before starting
the tractor.
7. Make sure that all guards are intact and have been mounted correctly.
8. The clothes of the operator must be tight-fitting. During work never wear loose
clothes or have your hair hang down as it may be pulled in by the moving parts
of the machine.
9. Always drive with the statutory lights and safety marking during transport on
public roads and at night.
10.Do not stand near the machine while it is working.
11.When mounting the PTO drive shaft check that the number of rpm and the
direction of rotation of the tractor match those of the machine.
12.Before raising or lowering the machine, check that no persons are near the
machine or touching it.
13.Do not stand near the safety frames of the rake until all revolving parts have
stopped moving.
14.Never use the machine for other purposes than what it has been constructed
for.
15.Do not allow any children to be near when you are working with the machine.
16.Never stand between the tractor and the machine during connection and
disconnection.

1. IN GENERAL
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TECHNICAL DATA
MANUFACTURER’S ADDRESS
Kongskilde Industries A/S
Lindeallé 7
DK-6400 Sønderborg –Denmark
Phone: [phone]
CERTIFICATES
-EC-Declaration of conformity (see page 64)
MARKING OF THE MACHINE
Fig. 1-1 The machine data is printed on the machine plate. The machine plate is placed in the
right-hand side in the direction of travelling behind the suspension at the frame.
The marking on the machine should neither be changed nor removed!
The information on the machine plate can be written below so that it is always at
hand.
Fig. 1-1
PR13-0314

1. IN GENERAL
PIGB-188X-03 Z 8805 T 0218
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Machine type
Serial number
Manufacturing year
In case of service questions and when ordering spare parts, please state machine
type, serial number and manufacturing year so that the inquiry can be treated as
soon as possible.
Only use original KONGSKILDE spare parts. The manufacturer cannot be held
responsible for any damage resulting from the use of non-original spare parts.

1. IN GENERAL
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GENERAL TECHNICAL DATA
Technical data
Z 8805 T
Rotor diameter
1.50 m
Number of rotors
8
Double tines per tine arm:
6
Working width, max:
8.80 m
Minimum transport width:
2.95 m
Parking height
3.60 m
PTO rpm
540 rpm
Link arm category
II
Suspension type
Link arms
Power requirement
from 30/40 kW/HP
Wheel, rotor
16x6,50-8 (6PR)
18,5x8,50-8 (6PR)
Transport wheels
10.0/80-12
Oil outlets
1 double acting
Electricity (for extra lighting kit)
12 V
Equivalent sound pressure level
under 70 dB (A)
Weight, approx.
1510 kg
Fig. 1-2 Z 8805 T
PR13-0315
Fig. 1-2

2. SAFETY
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2. SAFETY
MARKING OF SAFETY INSTRUCTIONS IN THE
INSTRUCTION MANUAL
In this instruction manual this symbol is used with reference to personal safety
directly and indirectly through maintenance of the machine.
This symbol (safety marking according to DIN 4844-W9) is supplemented with the
following references:
General references are marked with this symbol:
Reference signs on the machine must be observed and kept in a readable condition.

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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SAFETY RULES AND ACCIDENT PREVENTION
1. The safety instructions in this manual together with common rules concerning
safety and accident prevention must be observed!
2. The warning and reference signs provide important information on safe operation
and should be observed!
3. When driving on public roads the current safety rules must be observed!
4. Before working with the machine you should make yourself familiar with all
devices, operating elements and functions. During work this will be too late!
5. The clothes of the operator must be tight-fitting. Avoid loose clothes.
6. The machine should always be kept clean! Hereby you avoid danger of fire.
7. Always check the area around the machine before working, especially for
children! Make sure that your view is sufficient!
8. Never allow anybody to be on the machine during work and transport.
9. The machine must be connected as per instructions and should only be
secured/fastened at the prescribed devices!
10.During connection and disconnection the supports must be in the prescribed
positions!
11.Particular care is required during connection and disconnection of machines!
12.The limits for allowable axle load, total weight and transport dimensions must be
observed!
13.Transport equipment, e.g. lighting and warning kit as well as protection
equipment must be checked and fitted.
14.Operating parts (cords, chains, rods etc.) for remote control equipment must be
placed so that they do not cause unintended movements in transport and
working position.
15.For road transport the machine must be prepared and locked according to the
instructions of the manufacturer!
16.Never leave the tractor seat when driving!
17.Always adjust the driving speed to the conditions of the ground. When driving up
and down and across hillsides, sharp turns should be avoided!

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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18.Driving, steering and braking capacity are influenced by mounted or trailed
implements and ballast weights. Therefore please be aware of sufficient steering
and braking capacity!
19.When turning pay attention to the overhang and oscillating weight of the
machine!
20.Only use the machine if all guards are mounted correctly!
21.Nobody should be allowed to stand in the working area!
22.Do not stand in the turning and swivel area of the machine!
23.Hydraulically foldable and pivotal frames should only be activated when there are
no persons in the swivel area!
24.Do not allow any person to stand under a raised machine when the machine is
not in locked position!
25.At remote-controlled (e.g. hydraulically controlled) units may be places where
there is danger of injury!
26.Lower the machine to the ground, stop the engine and remove the ignition key
before leaving the tractor!
27.Never stand between the tractor and the machine without securing the vehicle by
means of the hand brake and/or stop blocks!
28.Always stop the operation of the tedder when leaving the tractor seat.

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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POWER TAKE-OFF
1. Only use the PTO drive shafts prescribed by the manufacturer!
2. The protection tube and cover of the PTO and the PTO guard –also on the
machine side –must be mounted and undamaged!
3. The tube overlap of the PTO shaft must be correct in transport and working
position!
4. Always stop the PTO and the tractor engine and remove the ignition key before
connecting or disconnecting the PTO drive shafts.
5. When using PTO shafts with overload or freewheel clutch which is not covered
by the protective devices of the tractor, the overload/freewheel clutches must be
placed on the machine side!
6. Always make sure that the PTO drive shaft has been mounted and secured
correctly!
7. The guard of the PTO shaft is secured with the chain!
8. Before starting the PTO check that the number of RPM of the tractor PTO
matches the number of RPM of the machine.
9. When using a travel speed controlled PTO, be aware that the number of rpm is
depending on the travel speed and that the direction of rotation will change when
backing!
10.Before starting the PTO check that there are no persons in the danger zone of
the machine!
11.Never connect the PTO if the engine has stopped!
12.When working with the PTO make sure that no persons stand near the rotating
PTO shaft.
13.Always stop the PTO if the deviation is too big or PTO is not used!
14.Caution! When the PTO has been stopped there will be a momentum! Do not get
too close to the machine. Do not carry out any work on the machine until it has
come to a complete stop!
15.Cleaning, greasing and adjustment of a PTO-driven machine or PTO shaft
should only take place when the PTO has been disconnected, the engine
stopped and the ignition key removed!
16.When the PTO shaft is disconnected from the tractor it must be fastened to the
suspension with the chain!
17.If the PTO shaft is damaged it must be repaired immediately before working with
the machine!

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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TYRES
1. Before working on the tyres ensure that the machine is stable and cannot move
(by means of stop blocks)!
2. Mounting of wheels requires sufficient knowledge and correct mounting tools!
3. Repair of tyres and wheels should only be made by experts and with correct
mounting tools!
4. Check the tyre pressure regularly! Observe the prescribed tyre pressure!
WORKING NEAR HIGH-VOLTAGE LINES
1. Be very careful if working under or near high-voltage lines.
2. Make sure that the total height is as low as possible if working or transporting the
machine near high-voltage lines.
3. If driving under overhead lines the driver must contact the owner of the overhead
lines in order to get information on the rated voltage and minimum height of the
overhead lines.
4. The safety distances in the table must be observed.
Rated voltage
Safety distance from
overhead lines
KV
M
Up to 1
1
Over 1 to 110
2
Over 101 to 220
3
Over 220 to 380
4

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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MAINTENANCE
In general:
When repairing or maintaining the machine it is especially important
to ensure correct personal safety. Therefore, always park the tractor
(if mounted) and the machine according to the GENERAL SAFETY
RULES, chapter 2, in the beginning of this instruction manual.
Screws and bolts on your new machine must be retightened after 5 hours of
operation. This also applies if repairs have been made.
Ma
Ø
Class: 8.8
MA[Nm]
Class: 10.9
MA[Nm]
Class:12.9
MA[Nm]
M 8
25
33
40
M 10
48
65
80
M 12
80
120
135
M 12x1,25
90
125
146
M 14
135
180
215
M 14x1,5
145
190
230
M 16
200
280
325
M 16x1,5
215
295
350
M 18
270
380
440
M 20
400
550
650
M 20x1,5
430
615
720
M 24
640
900
1100
M 24x1,5
690
960
1175
M 30
1300
1800
2300
Torque measurement MA(if nothing else has been stated).

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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1. Maintenance, service, cleaning and repair must only take place when the PTO and
the engine have been stopped! - Remove the ignition key! - Apply the hand
brake of the tractor or secure the tedder so that it cannot move!
2. Screws and nuts must be checked regularly and re-tightened if necessary!
3. If maintenance is going to be made on a machine in raised position, always secure
it by means of appropriate supports!
4. Oil and grease are disposed of as prescribed!
5. Disconnect the power before working on the electric system!
6. If guards are exposed to wear they must be checked regularly and replaced in
time!
7. Before carrying out electric welding on tractor and mounted machine the cable for
alternator and battery must be dismounted.
8. Spare parts must at least correspond to the technical requirements prescribed by
the manufacturer! Original spare parts observe these requirements!

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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PLACEMENT OF REFERENCE SIGNS ON THE MACHINE
The reference signs are warning of dangers of the machine. The safety references
must be observed at any time. Reference signs must be kept clean and in a readable
condition. Damaged or missing safety signs must be ordered from your dealer as
spare parts and must be placed at the correct positions!
1. Read the instruction manual and the safety instructions carefully before using
the machine, and observe the instructions!
2. Always stop the PTO and the tractor engine and remove the ignition key before
maintaining, repairing and servicing the machine!
3. Do not touch the machine until the rotating parts have come to a complete stop!
4. Keep a safe distance to the rotating parts of the machine! When the engine is
running, there is a risk of parts being thrown out.
5. Never move your hand into the danger zone as long as the parts can move!
This may cause serious injury and, at worst, result in death!
6. The hydraulic pressure must not exceed 210 bar.
7. The prescribed maximum number of rotations and direction.
Reference to the minimum overlap on the profile tubes and the minimum
distance in order not to bottom the shaft out.
8. The pressure tank is under gas and oil pressure.
9. Make sure that there are no persons in the swivel area of the boom arms! Keep
a safe distance!
10. After the first 5 hours of operation all hydraulic screw joints must be re-
tightened.
11. Caution. Risk of overturning! Before disconnecting the machine, all parking
stands must be folded down! Make sure that the ground is firm!
12. Warning panel, reflecting.
13. Yellow reflector (at the side when the boom arms are folded up).
14. Decal tyre pressure
15. Reference lifting eye
1

2. SAFETY
PIGB-188X-03 Z 8805 T 0218
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1 2 4
7
12
13
8
9
5
3
14
14
15
15
15
6
10
11
15

3. MOUNTING OF THE MACHINE AFTER DELIVERY
PIGB-188X-03 Z 8805 T 0218
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3. MOUNTING OF THE MACHINE AFTER
DELIVERY
Mounting of the rotary tedder must only be carried out by experts.
The necessary tools and adjustment tools must be available.
After mounting a complete functional test of the machine must be carried out.
After 5 hours of operation all screw joints must be re-tightened!
The rotary tedder Z 8805 T is separated into parts and delivered on a pallet.
For shipment on a big pallet the middle support wheels and some arms are
dismounted.
Loose parts such as a bag with small parts (screws) and the PTO shaft have been
tied to the pallet or the machine in order to save space.
Transport of the tedder on pallet.
Fig. 3-1 Lift and transport of the rotary tedder which is packed on a pallet must only be carried
out with a fork-lift truck, crane, hoist or front loader.
Loading device with 3 chains is fastened to the points HL, HR and VM (3-point
suspension).
Transport of the rotary tedder delivered on a pallet is only allowed with a fork-
lift truck with forks that are minimum 1500 mm. Do not under any
circumstances use fork-lift truck with shorter forks.
H
L
PR14-0316
HR
HL
VM
Fig. 3-1