Kongskilde Z 8805 T User manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 81PIGB-188x
1st edition English
February 2018
Z 8805 T
Tedder
OPERATOR’S MANUAL

PIGB-188X-03 Z 8805 T 0218
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FOREWORD
DEAR CUSTOMER!
We appreciate the confidence you have shown to our company by investing in a
KONGSKILDE product and congratulate you on your new purchase. Of course, it is
our wish that you will experience complete satisfaction with the purchase investment.
This instruction manual contains information about correct and safe use of the
machine.
When buying the machine you will receive information about use, adjustment and
maintenance.
However, this first introduction cannot replace a more thorough knowledge of the
different tasks, functions and correct technical use of the machine.
Therefore you should read this instruction manual very carefully before using
the machine. Pay special attention to the safety instructions.
This instruction manual is made so that the information is mentioned in the order you
will need it, i.e. from the necessary operation conditions to use and maintenance. In
addition, there are illustrations to accompany the text.
"Right" and "Left" are defined from a position behind the machine facing the direction
of travel.
All the information, illustrations and technical specifications in this instruction manual
describe the latest version at the time of publication.
Kongskilde Industries A/S reserves the right to make changes or improvements in the
design or construction of any part without incurring the obligations to install such
improvements on any unit previously delivered.

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FOREWORD.......................................................................................................................3
1. IN GENERAL ..................................................................................................................6
INTENDED USE.................................................................................................6
FORESEEABLE MISUSE...................................................................................7
General safety instructions.....................................................................7
TECHNICAL DATA.............................................................................................8
Manufacturer’s address..........................................................................8
Certificates.............................................................................................8
Marking of the machine..........................................................................8
General technical data.........................................................................10
2. SAFETY ........................................................................................................................11
MARKING OF SAFETY INSTRUCTIONS IN THE INSTRUCTION
MANUAL...........................................................................................................11
SAFETY RULES AND ACCIDENT PREVENTION...........................................12
Power take-off......................................................................................14
Tyres....................................................................................................15
Working near high-voltage lines...........................................................15
Maintenance ........................................................................................16
Placement of reference signs on the machine .....................................18
3. MOUNTING OF THE MACHINE AFTER DELIVERY....................................................20
CONNECTION OF PTO SHAFT.......................................................................24
ADJUSTMENT OF PTO DRIVE SHAFT...........................................................25
MOUNTING OF OPTIONAL EQUIPMENT.......................................................26
Support wheel......................................................................................26
Anti-wrapping plate ..............................................................................27
Night swath gearbox ............................................................................27
FUNCTIONAL TEST.........................................................................................28
4. MOUNTING OF THE TEDDER / PREPARATION ........................................................29
SPECIAL INSTRUCTIONS...............................................................................29
PREPARATION OF TRACTOR........................................................................30
3-point suspension on the tractor.........................................................30
Placement of cord................................................................................31
Hydraulic system (restriction)...............................................................31
Electric system.....................................................................................31
CONNECTION OF THE ROTARY TEDDER TO THE TRACTOR....................31
Connection to the link arms and top link of the tractor .........................31
Hydraulic connection............................................................................33
Connection of lighting equipment.........................................................33
Connection of PTO shaft......................................................................34
TRANSPORT ON PUBLIC ROADS..................................................................34
5. HANDLING OF THE TEDDER DURING WORKING....................................................35
CONVERSION OF THE TEDDER FROM TRANSPORT TO WORKING
POSITION ........................................................................................................35

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The stop valve in the centre of the machine.........................................35
Unfolding the machine in working position...........................................36
STARTING THE ROTOR .................................................................................36
POSITION WHEN DRIVING ON HEADLANDS ...............................................37
SPREADING FROM FENCE............................................................................38
CONVERSION OF THE TEDDER FROM WORKING TO TRANSPORT
POSITION ........................................................................................................40
Folding to transport position.................................................................40
Blocking of the hydraulics ....................................................................42
SWIVELLING OF TRANSPORT AXLE.............................................................43
FOLDING OF SIDE ARMS...............................................................................44
DISCONNECTION OF THE MACHINE............................................................45
6. BASIC ADJUSTMENT OF THE TEDDER....................................................................47
ADJUSTMENT OF WORKING DEPTH............................................................47
ADJUSTMENT OF SPREADING ANGLE ........................................................48
WORKING SPEED AND NUMBER OF REVOLUTIONS .................................50
Driving speed and number of revolutions.............................................50
Spreading of mown swaths..................................................................50
Tedding................................................................................................50
Spreading of swaths.............................................................................51
Night swaths ........................................................................................51
7. SERVICE AND MAINTENANCE OF THE TEDDER.....................................................52
SAFETY RULES...............................................................................................52
GENERAL MAINTENANCE INSTRUCTIONS..................................................52
CLEANING OF THE MACHINE AND PREPARATION FOR WINTER
STORAGE........................................................................................................52
Cleaning of the machine ......................................................................52
Placement of the machine in the open.................................................53
Winter storage......................................................................................53
WHEELS ..........................................................................................................53
Tyre pressure.......................................................................................53
PTO SHAFTS...................................................................................................54
Instructions regarding PTO shafts:.......................................................54
HYDRAULIC SYSTEM.....................................................................................54
8. MAINTENANCE - GREASE CHART ............................................................................55
PTO SHAFT .....................................................................................................55
GEARBOXES...................................................................................................56
GREASE SPOTS ON THE TEDDER ...............................................................58
Joints....................................................................................................58
Oblong hole (guide)..............................................................................59
Headstock............................................................................................60
GREASE CHART OVERVIEW.........................................................................61
9. MACHINE DISPOSAL...................................................................................................62
10. SUPPLEMENT............................................................................................................63
11. WARRANTY................................................................................................................65

1. IN GENERAL
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1. IN GENERAL
This instruction manual contains important information concerning operation,
maintenance and adjustment of the machine. Furthermore, all safety instructions are
mentioned and emphasized. Read the instruction manual carefully before using the
machine. The instruction manual should be accessible for the operator.
All safety instructions must be observed.
INTENDED USE
The rotary tedder is intended for tedding, swath spreading and producing night
swaths of straw crops on the ground.
The rotary tedder is solely constructed for usual work in agriculture.
The rotary tedder should only be connected to a tractor and driven by the PTO
of the tractor.
Any other use is regarded as not intended. The manufacturer is not
responsible for any damage resulting from such use; the user bears that risk.
Intended use also implies that the instructions and rules prescribed by the
manufacturer are observed.
The rotary tedder should only be used, maintained and repaired by persons
who, through relevant instructions and after reading the instruction manual, are
familiar with the machine and, in particular, are informed of possible dangers.
The following safety instructions as well as common rules concerning technical
safety, working practices and road safety must be observed altogether.
If changes are made on the machine and its construction without permission
from the manufacturer, the manufacturer cannot be held responsible for any
damage resulting from this.
Intended use also implies that the rules prescribed by the manufacturer
concerning operation, maintenance and service are observed.

1. IN GENERAL
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FORESEEABLE MISUSE
Sweeping of e.g. farmyards with the rake tines or brooms fastened to these is
not allowed. There is a risk that e.g. stones are thrown out from the working
area of the machine with danger of personal injury or damage to objects.
Any use beyond the intended use is regarded as foreseeable misuse.
GENERAL SAFETY INSTRUCTIONS
The following is a brief description of the measures, which should be a matter of
common knowledge to the operator.
1. Always disengage the PTO drive shaft, activate the parking brake and stop the
tractor engine before you
- lubricate the machine,
- clean the machine,
- maintain the machine.
- adjust the machine.
2. Always use the transport lock when transporting the machine.
3. Never work under a raised rotor unless it is secured by means of stop blocks or
other mechanical securing devices.
4. Always block the tractor wheels before working on the machine.
5. Never start the tractor until all persons are at a safe distance away from the
machine.
6. Make sure that all tools have been removed from the machine before starting
the tractor.
7. Make sure that all guards are intact and have been mounted correctly.
8. The clothes of the operator must be tight-fitting. During work never wear loose
clothes or have your hair hang down as it may be pulled in by the moving parts
of the machine.
9. Always drive with the statutory lights and safety marking during transport on
public roads and at night.
10.Do not stand near the machine while it is working.
11.When mounting the PTO drive shaft check that the number of rpm and the
direction of rotation of the tractor match those of the machine.
12.Before raising or lowering the machine, check that no persons are near the
machine or touching it.
13.Do not stand near the safety frames of the rake until all revolving parts have
stopped moving.
14.Never use the machine for other purposes than what it has been constructed
for.
15.Do not allow any children to be near when you are working with the machine.
16.Never stand between the tractor and the machine during connection and
disconnection.

1. IN GENERAL
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TECHNICAL DATA
MANUFACTURER’S ADDRESS
Kongskilde Industries A/S
Lindeallé 7
DK-6400 Sønderborg –Denmark
Phone: [phone]
CERTIFICATES
-EC-Declaration of conformity (see page 64)
MARKING OF THE MACHINE
Fig. 1-1 The machine data is printed on the machine plate. The machine plate is placed in the
right-hand side in the direction of travelling behind the suspension at the frame.
The marking on the machine should neither be changed nor removed!
The information on the machine plate can be written below so that it is always at
hand.
Fig. 1-1
PR13-0314

1. IN GENERAL
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Machine type
Serial number
Manufacturing year
In case of service questions and when ordering spare parts, please state machine
type, serial number and manufacturing year so that the inquiry can be treated as
soon as possible.
Only use original KONGSKILDE spare parts. The manufacturer cannot be held
responsible for any damage resulting from the use of non-original spare parts.

1. IN GENERAL
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GENERAL TECHNICAL DATA
Technical data
Z 8805 T
Rotor diameter
1.50 m
Number of rotors
8
Double tines per tine arm:
6
Working width, max:
8.80 m
Minimum transport width:
2.95 m
Parking height
3.60 m
PTO rpm
540 rpm
Link arm category
II
Suspension type
Link arms
Power requirement
from 30/40 kW/HP
Wheel, rotor
16x6,50-8 (6PR)
18,5x8,50-8 (6PR)
Transport wheels
10.0/80-12
Oil outlets
1 double acting
Electricity (for extra lighting kit)
12 V
Equivalent sound pressure level
under 70 dB (A)
Weight, approx.
1510 kg
Fig. 1-2 Z 8805 T
PR13-0315
Fig. 1-2