Kontron VRack 4U Series User manual

VRack 4U Systems
User's Guide (prelim. version V0.99 prelim)
www.kontron.com
www.kontron.com

This page is intentionally left blank.

1. Table of Contents VRack 4U – User's Guide (prelim. version V0.99)
1. Table of Contents
1. Table of Contents ..................................................................................................................................... 1
1.1. Table of Figures...................................................................................................................................... 3
2. Introduction ........................................................................................................................................... 4
2.1. Symbols used in this Manual..................................................................................................................... 5
3. Important Instructions............................................................................................................................. 6
3.1. Warranty Note ....................................................................................................................................... 6
3.2. Exclusion of Accident Liability Obligation.................................................................................................... 6
3.3. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 6
4. General Safety Instructions for IT Equipment............................................................................................... 7
4.1. Operation of Laser Source Devices ............................................................................................................. 8
4.2. Electrostatic Discharge (ESD) ................................................................................................................... 9
4.2.1. Grounding Methods.......................................................................................................................... 9
4.3. Instructions for the Lithium Battery........................................................................................................... 9
5. Electromagnetic Compatibility (Class A Device) ..........................................................................................10
5.1. Electromagnetic Compatibility (EU) ..........................................................................................................10
5.2. FCC Statement (USA)..............................................................................................................................10
5.3. EMC Compliance (Canada) .......................................................................................................................10
6. Scope of Delivery ....................................................................................................................................11
6.1. Type Label and Product Identification .......................................................................................................11
7. Product Description ................................................................................................................................12
7.1. Front Side ............................................................................................................................................15
7.1.1. Interfaces and Controls on the Front Side ............................................................................................17
7.1.2. Controls and Indicators....................................................................................................................17
7.1.3. Front Access Panel ..........................................................................................................................18
7.1.4. Cover Fastening Screw on the Front Side .............................................................................................18
7.1.5. Filter Mat and Filter Mat Holder .........................................................................................................19
7.1.6. Drive Bays .....................................................................................................................................19
7.2. Rear Side .............................................................................................................................................20
7.2.1. Power Supply .................................................................................................................................20
7.2.2. External Interfaces of the DZ77-SL-50K Motherboard.............................................................................21
7.2.3. External Interfaces of the KTQ45/ATXE Motherboard..............................................................................21
7.3. Side View .............................................................................................................................................22
7.4. Fans....................................................................................................................................................22
8. Assembly, Disassembly............................................................................................................................23
8.1. Attaching the Rubber Feet ......................................................................................................................23
8.2. Cover ..................................................................................................................................................23
8.3. Accessing Internal Components ...............................................................................................................24
8.3.1. Installing/Removing the Expansion Cards ...........................................................................................24
8.4. Installation in a 19" Industrial Cabinet .....................................................................................................26
9. Starting Up ............................................................................................................................................27
9.1. AC Power Connection .............................................................................................................................27
9.2. Operating System and Hardware Component Drivers ....................................................................................28
www.kontron.com 1

1. Table of Contents VRack 4U – User's Guide (prelim. version V0.99)
10. Maintenance and Prevention.................................................................................................................. 29
10.1. Cleaning the Filter Mat ......................................................................................................................... 29
10.2. Replacing the Lithium Battery ............................................................................................................... 31
11. Slide Rails (Option) .............................................................................................................................. 32
12. Technical Data...................................................................................................................................... 33
12.1. Electrical Specifications ....................................................................................................................... 33
12.2. Mechanical Specifications..................................................................................................................... 34
12.3. Environmental Specifications ................................................................................................................ 34
12.4. CE Directives and Standards .................................................................................................................. 35
13. Standard Interfaces – Pin Assignments ................................................................................................... 36
13.1.1. Serial Interface (RS232) ................................................................................................................ 36
13.1.2. VGA Port ..................................................................................................................................... 36
13.1.3. Combined PS/2 Keyboard and Mouse Connector ................................................................................. 37
13.1.4. PS/2 Keyboard Connector .............................................................................................................. 37
13.1.5. PS/2 Mouse Connector................................................................................................................... 37
13.1.6. Parallel Port (LPT)......................................................................................................................... 38
13.1.7. USB Port ..................................................................................................................................... 38
14. Technical Support................................................................................................................................. 39
14.1. Returning Defective Merchandise ........................................................................................................... 39
2www.kontron.com

1. Table of Contents VRack 4U – User's Guide (prelim. version V0.99)
1.1. Table of Figures
Fig. 1: Laser radiation warning label ................................................................................................................8
Fig. 2: VRack 4U - configuration with DVD drive and internal HDD ........................................................................ 11
Fig. 3: VRack 4U - cofiguration with DVD and DA435 drives ................................................................................. 11
Fig. 4: VRack 4U - side view with opened access panel........................................................................................ 12
Fig. 5: VRack 4U, opened (shown as VRack DZ77-A with external accessible drives only ............................................13
Fig. 6: VRack 4U opened (shown as VRack 4U DZ77-A with internal HDD and external accessible drive)........................ 14
Fig. 7: Front side with closed front access panel ............................................................................................... 15
Fig. 8: Front side with opened access panel ..................................................................................................... 16
Fig. 9: Controls, indicators and USB ports at the front side ................................................................................. 17
Fig. 10: LED indicators on the front side.......................................................................................................... 18
Fig. 11: Front accessibile drive bays (e.g. D1 equipped with a DVD drive)............................................................... 19
Fig. 12: Rear side of a VRack 4U platform (shown as VRack DZ77-A; the expansion cards are as example only) .............. 20
Fig. 13: External ports of the Intel® DZ77 motherboard ..................................................................................... 21
Fig. 14: External ports of the KTQ45/ATXE motherboard ..................................................................................... 21
Fig. 15: VRack 4U platform – side view ............................................................................................................ 22
Fig. 16: Inside of the cover with fixing brackets................................................................................................ 23
Fig. 17: Loosening the knurled cover fastening screw on the front side ................................................................. 25
Fig. 18: Pull out the cover with the fixing bolts on the rear ................................................................................. 25
Fig. 19: VRack with removed cover ................................................................................................................. 25
Fig. 20: VRack 4U, rear side (shown as VRack 4U DZ77-A) ................................................................................... 27
Fig. 21: Detail: Filter mat holder on the front side of the VRack 4U platform ........................................................... 29
Fig. 22: Detail: without filter mat at the front side ............................................................................................ 30
Fig. 23: Filter mat holder without filter mat ..................................................................................................... 30
Fig. 24: Filter mat holder with filter mat.......................................................................................................... 30
Fig. 25: Filter mat ....................................................................................................................................... 30
Fig. 26: Lithium Battery location ................................................................................................................... 31
www.kontron.com 3

2. Introduction VRack 4U – User's Guide (prelim. version V0.99)
2. Introduction
Kontron Technology India would like to point out that the information contained in this manual may be subject to
technical alteration, particularly as a result of the constant upgrading of Kontron Technology India products. The
attached documentation does not entail any guarantee on the part of Kontron Technology India with respect to technical
processes described in the manual or any product characteristics set out in the manual. Kontron Technology India does
not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron
Technology India is aware of such errors or inaccuracies or that Kontron Technology India is unaware of these as a result
of gross negligence and Kontron Technology India has failed to eliminate these errors or inaccuracies for this reason.
Kontron Technology India expressly informs the user that this manual only contains a general description of technical
processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact
Kontron Technology India.
This manual is protected by copyright. All rights are reserved by Kontron Technology India. Copies of all or part of this
manual or translations into a different language may only be made with the prior written consent of Kontron Technology
India. Kontron Technology India points out that the information contained in this manual is constantly being updated in
line with the technical alterations and improvements made by Kontron Technology India to the products and thus this
manual only reflects the technical status of the products by Kontron Technology India at the time of printing.
© 2013 by Kontron Technology India
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Technology India Pvt Ltd
#425 , 2nd Main Road,
Kasturinagar,
East of N.G.E.F.,
Bangalore - 560 043
INDIA
4www.kontron.com

2. Introduction VRack 4U – User's Guide (prelim. version V0.99)
2.1. Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the
corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning
notices are not observed.
This symbol indicates general information about the product and the user manual.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
www.kontron.com 5

3. Important Instructions VRack 4U – User's Guide (prelim. version V0.99)
3. Important Instructions
This manual provides important information required for the proper operation of the VRack 4U platform!
This chapter contains instructions which must be observed when working with the VRack 4U platform.
3.1. Warranty Note
Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing
parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.
3.2. Exclusion of Accident Liability Obligation
Kontron Technology India shall be exempted from the statutory accident liability obligation if the user fails to observe the
“General Safety Instructions for IT Equipment” chapter, the hints in this manual or eventually the warning signs label on
the device.
3.3. Liability Limitation / Exemption from the Warranty Obligation
In the event of damage to the device caused by failure to observe the “General Safety Instructions for IT Equipment”
chapter, the hints in this manual or eventually the warning signs label on the device, Kontron Technology India shall not
be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident
liability obligation.
6www.kontron.com

4. General Safety Instructions for IT Equipment VRack 4U – User's Guide (prelim. version V0.99)
4. General Safety Instructions for IT Equipment
Caution:
Energy hazards >240 VA are present inside the chassis!
Activities such as system expansion with expansion cards, or maintanance have to be carried-out by
qualified personnel familiar with the associated dangers!
The installation instructions for the VRack 4U platform is the responsibility of the distributor.
When used as intended the VRack 4U platform is to operate only closed and locked.
Only when the cover is properly installed, secured with the knurled screws on the rear and the cover
fastening screw on the front, and the access panel is locked with the key, it is ensured that the user
doesn’t have access to the internal parts of the VRack 4U platform, loaded with hazardous energy.
Please read this passage carefully and take careful note of the instructions, which have been compiled for your safety and
to ensure to apply in accordance with intended regulations. If the following general safety instructions are not observed,
it could lead to injuries to the operator and/or damage of the VRack 4U; in cases of non-observance of the instructions
Kontron is exempt from accident liability, this also applies during the warranty period.
The VRack 4U has been built and tested according to the basic safety requirements for low voltage (LVD) applications and
has left the manufacturer in safety-related, flawless condition. To maintain this condition and to also ensure safe
operation, the operator must not only observe the correct operating conditions for the VRack 4U but also the following
general safety instructions:
The VRack 4U must be used as specified in the documentation, in which the instructions for safety for the product and
for the service person/operator are described. These contain guidelines for setting up, installation and assembly,
maintenance, transport or storage.
The on-site electrical installation must meet the requirements of the country's specific local regulations.
If a power cable comes with the VRack 4U, only this cable should be used. Do not use an extension cable to connect
the VRack 4U.
To guarantee that sufficient air circulation is available to cool the VRack 4U, please ensure that the ventilation
openings are not covered or blocked. If a filter mat is provided, this should be cleaned regularly. Do not place the
system close to heat sources or damp places. Make sure the system is well ventilated.
Only devices or parts which fulfill the requirements of SELV circuits (Safety Extra Low Voltage) as stipulated by IEC
60950-1 may be connected to the available interfaces.
Before opening the device, make sure that the device is disconnected from the mains.
Switching off the device by its power button does not disconnect it from the mains. Complete disconnection is only
possible if the power cable is removed from the wall plug or from the device. Ensure that there is free and easy access
to enable disconnection.
The device may only be opened for the insertion or removal of add-on cards (depending on the configuration of the
system). This may only be carried out by qualified service persons for this area.
If extensions are being carried out, the following must be observed:
all effective legal regulations and all technical data are adhered to
the power consumption of any add-on card does not exceed the specified limitations
the current consumption of the system does not exceed the value stated on the type label of VRack 4U.
Only original accessories that have been approved by Kontron can be used.
Please note: safe operation is no longer possible when any of the following applies:
the device has visible damages or
the device is no longer functioning
In this case the device must be switched off and it must be ensured that the device can no longer be operated.
www.kontron.com 7

4. General Safety Instructions for IT Equipment VRack 4U – User's Guide (prelim. version V0.99)
Additional safety instructions for DC power supply circuits
To guarantee safe operation of devices with DC power supply voltages larger than 60 volts DC or a power consumption
larger than 240 VA, please observe that:
the device is set up, installed and operated in a room or enclosure marked with “RESTRICTED ACCESS”, if there are
no safety messages on VRack 4U system as safety signs and labels on the device itself.
no cables or parts without insulation in electrical circuits with dangerous voltage or power should be touched
directly or indirectly
a reliable protective earthing connection is provided
a suitable, easily accessible disconnecting device is used in the application (e.g. overcurrent protective device), if
the device itself is not disconnect able
a disconnect device, if provided in or as part of the equipment, shall disconnect both poles simultaneously
interconnecting power circuits of different devices causes no electrical hazards
A sufficient dimensioning of the power cable wires must be selected – according to the maximum electrical
specifications on the type label as stipulated by EN60950-1 or VDE0100 or EN60204 or UL508 regulations.
The devices do not generally fulfill the requirements for "centralized DC power systems“ (UL 60950-1, Annex NAB; D2)
and therefore may not be connected to such devices!
4.1. Operation of Laser Source Devices
Fig. 1: Laser radiation warning label
The optional DVD drives contain light-emitting diodes (classified in accordance with IEC 825-1:1993, EN 60825:1997:
LASER CLASS 1 and therefore must not be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this
radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting
Devices Act, REDR C 1370.
8www.kontron.com