KONVEKTA StreamLine SL700 User manual

Konvekta AG
Am Nordbahnhof 5
34613 Schwalmstadt
Germany
✆+49 ( 0 ) 66 91 / 76 – 0
+49 ( 0 ) 66 91 / 76 - 200
[email protected]
www.konvekta.com
Operating instructions
for KONVEKTA
air conditioning units
StreamLine
SL700–SL800–SL850–SL900
with control KS600-CAN
R134a
24 Volt DC
ID#: BBA-KL7S012AB
Version: A02

BAKL8S012AA Edition: 02.03.2017 Page: 2/12
Contents
Page:
•Introduction ............................................................................................................................3
•Information on the operating instructions................................................................................4
1. Technical data..................................................................................................................5
1.1. Compressor type KVX .......................................................................................................5
2. Intended Use ....................................................................................................................5
2.1. Generally information for a/c unit .......................................................................................6
2.2. Operating Conditions .........................................................................................................6
3. Operation..........................................................................................................................6
3.1. Operation panel / function of the keys................................................................................7
3.2. Special functions of the KS600 ........................................................................................10
4. Maintenance / Service ...................................................................................................11
4.1. Troubleshooting ...............................................................................................................11
5. Warranty Conditions......................................................................................................12
6. Waste disposal in accordance with legal provisions ..................................................12
7. History of modification..................................................................................................12
Appendix:
•Maintenance Schedule WP07050618

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Introduction
These operating instructions have been written for drivers, operators and the maintenance staff of
your air conditioning unit.
In this context, we refer implicitly to the compliance with our general installation guide-
lines. These can be obtained from the KONVEKTA technical after sales service:
[e-mail].
Please observe our valid safety instructions, available under
www.konvekta.de/asv.html. In case of order placement or any other conclusion of
contract the safety instructions get integral part of the contract.
These operating instructions have to be read carefully and made use of before the first start-up
and after that regularly by each person who is involved in handling the machine:
•Operation including troubleshooting and waste disposal of fuels and auxiliary agents.
•Servicing, inspection, repair
•Transport
This facilitates the handling and avoids trouble caused by improper operation. Working in compli-
ance with these operating instructions increases operation reliability and service life of the air
conditioning unit and reduces life cycle costs.
Please complete these instructions by adding the national provisions for preven-
tion of accidents and environmental protection.
These instructions are part of the air conditioning unit. Always have a copy at hand
in the driver’s cabin.
You will certainly understand that we will not recognize any warranty claims due to improper han-
dling, inadequate maintenance, applications that do not correspond with the determined use, utili-
zation of non-admitted fuels or the non-observance of safety provisions.
KONVEKTA will annul without notice all obligations concerning guarantee, service contracts etc.
regardless if granted by KONVEKTA or its distributors in case other than original KONVEKTA
spare parts or parts bought from KONVEKTA AG have been used for maintenance and repair.
These operating instructions contain all necessary information to operate your air conditioning
unit. In case you need more explanations please contact the next KONVEKTA service station.

On our website www.konvekta.com in category >service< you will find a survey of contact de-
tails of all our service partners close to your location .

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Information on the operating instructions
These operating instructions are valid for the air conditioners - and heating systems type:

SL700

SL800

SL850

SL900
with control KS600-CAN
 When taking the unit into operation we recommend adding the following data. This will also
be important for your orders of spare parts, and in case of warranty .
Serial number of the unit: ...........................................
Order No.: ..........................................
Year of construction: ................../ .............. ................. (MM/JJ)
Date of first operation: ................../ ............../................. (TT/MM/JJ)
The machine is in accordance with the EC machinery directive 2006/42/EC.
The unit contains or needs fluorinated greenhouse gas for operation and is subject
to identification requirements in accordance with F-Gas Regulation 517/2014.
Due to the fact that scope of supply depends on the order, equipment of your product may
differ in some parts of description.
In case your product is equipped with details not shown or described in the operating in-
struction, your KONVEKTA -Service-Station will always be at disposal for informing you
about correct operation.
In the course of further developments we reserve the right to technical modifications without no-
tice. Guarantee and liability conditions of KONVEKTA AG’s general business conditions are not
enlarged by the above notes.
Indications and photos should neither be copied and circulated nor used for competitor’s purpos-
es. All rights according to the copyright remain expressly reserved.
Manufacturer: KONVEKTA AG, Postfach 2280, D-34607 Schwalmstadt

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1. Technical data
Important!
In vehicles that are equipped with an a/c unit with heating function the heating medium has to
consist of water/glycol – antifreeze protection (conform the mixing ratio to manufacturers` instruc-
tions). This is absolutely necessary to prevent the heaters from frost damage!
(The prevalent antifreeze filling of the vehicle manufacturers goes down to -40°C.)
1.1. Compressor type KVX
Carry out the first oil change with the first maintenance, then every 3 years. Also clean the oil in-
take strainer. The oil charge is dependent on the compressor type (see table).
Compressor type KVX40/560K KVX40/655K KVX50/755K
Weight 34 kg 35 kg 43 kg
Refrigerant oil / Quantity (Liter) Esteröl SE55 / 2 Esteröl SE55 / 2 Esteröl SE55 / 2,5
Magnetic clutch 24V DC 24V DC 24V DC
Important:
To avoid leakages at the shaft seal of the compressor:
The compressor should be started every 4 weeks for approx. 15 minutes!
This also applies when the vehicle is not into operation for a longer period or when the air condi-
tioning unit is not used!
2. Intended Use
The KONVEKTA air conditioner represents an air conditioning system that works with the ozone
friendly refrigerant R 134a and which creates a pleasant and individually adjustable room temper-
ature by means of forced convection. The determined use includes also the observance of the
Operating instruction and the proof of regular inspections as well.
Typ
e
SL700
SL800
SL850
SL900
Cooling capacity
[
Watt
]
35.000 39.000 41.000 44.000
Cooling capacity
[
kcal/h
]
30.100 33.600 35.300 37.900
Cooling capacity
[
BTU/h
]
119.600 133.200 140.100 150.300
Heating capacity
Q100
[W
att
]
44.000 44.000 47.000 47.000
Air capacity
fre
e blowing
[
m/h³
]
7080 7080 9440 9440
M
ax.
current consumption at
26V
[A]
77 77 92 107
Current consumption
At normal operation 26V [A] 20 20 24 28
Compressor
KVX40/560K
KVX40/655K KVX40/655K KVX50/755K
Measurements
L/B/H
[
mm
]
4050/1890/210
Refrigerant
R134a
GWP
1.430
Limitation of
operation
[
°C
]
>50
Roof radius [m] >8

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2.1. Generally information for a/c unit
Attention in case of roof top a/c units: Never switch on the a/c unit during car-
wash!
−The a/c unit is operational with running engine only.
−At cooling operation the humidity inside the vehicle is decreased, which avoids steamed up
windows.
−The a/c unit works most effectively with windows and doors shut. If, however, the interior of the
standing vehicle has been heated up severely by exposure to sunlight, short-time opening of
windows and doors may accelerate the cooling down process.
−At high outside temperature and humidity condensate might drip off the evaporator and make a
puddle under the vehicle. This is quite normal and no sign for a leakage.
−The filter in the return air grid (optional) retains pollution. If the external air is contaminated with
gas switch over to return air operation. The filter should be cleaned or replaced respectively on
a regular basis so that the capacity of the a/c unit is not affected.
−If you think that the air conditioning unit has been damaged switch it off immediately in order
to avoid further damage. The air conditioning unit may be taken into operation again only after
it has been checked at a KONVEKTA Service Station.

On our website www.konvekta.com in category >service< you will find a survey of contact details of all
our service partners close to your location.
2.2. Operating Conditions
NOTE: KONVEKTA uses components made of copper and aluminium, which last a whole unit
lifetime under normal environmental conditions. Should the units be operated under aggressive
environmental conditions, i.e. air containing salt-, phosphate- or ammoniac extremely, a corrosion
of the cupper- and aluminium components cannot be ruled out. The cupper- and aluminium com-
ponents of the KONVEKTA systems are not suitable for such extreme application conditions. We
indicate emphatically, that corrosion is not subject to warranties for defects. KONVEKTA does not
take over any warranties for defect, neither for corrosion nor for consequential damage resulting
there from, nor for damages caused by cleaning the systems with highly compressed or corrosion
advancing substances.
3. Operation
Attention in case of roof top a/c units: Never switch on the a/c unit during
car-wash!
Danger of accidents!
- Focussing your attention on the road traffic is of top priority.
- Only operate your air conditioning unit when the traffic situation allows it!
- Please note that the control panel keys have not been designed for heavy stressing.
- Excessive or fast pressing of the keys for adjusting the set temperature does not accelerate
the cooling down process. It possibly damages the control panel and so affects the general
performance of the air conditioning unit.

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3.1. Operation panel / function of the keys
Rotary knob K1
Rotary knob K2
Rotary knob K3
Key S1
Key S2
Rotary knob Functional description
Turn When the ignition is ON, the air distribution flap can be
adjusted by turning the knob.
Rights DEFROST setting for the window only when alter-
nator ON
Rotary knob Functional description
Turn When the ignition is ON, the fan speed can be adjusted from
the driver's place.
When alternator is OFF only min. speed.
Rotary knob Functional description
Turn When the ignition is ON, the desired cockpit channel tem-
perature can be adjusted. ( 12 - 90°C ) Left stopper is OFF.
Keypress Functional description
Short press Switching on the driver's area air conditioning.
Its only active when the passenger compartment air condi-
tioner is ON
Long press ---
Double-click ---
Key combination ---
Keypress Functional description
Short press Turns the driver’s seat to recirculation.
Long press ---
Double-click ---
Key combination ---

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Key S3
Key S4
Key S5
Key S6
Key S7
Keypress Functional description
Short press Turns ECO (AUTO without compressor) ON and OFF.
Long press ---
Double-click ---
Key combination ---
Keypress Functional description
Short press Turns Automatic ON and OFF.
Long press Can be switched between AUTO / HEAT / COOL.
Double-click ---
Key combination
+ You get into the service modus.
Ignition OFF:
+ Querying the error message.
+ System time set.
Keypress Functional description
Short press Switches the air conditioning for example for 20min at
REHEAT.
Long press ---
Double-click ---
Key combination ---
Keypress Functional description
Short press Switches the air conditioning for 10min. to recirculation.
Long press ---
Double-click ---
Key combination ---
Keypress Functional description
Short press Reducing the manual fan settings in 7 steps.
Long press ---
Double-click ---
Key combination ---

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Key S8
The temperature is set between 12 °and 28 °. The main display of the display is the room set
temperature.
Key S9
Key S10
With the button the fan is manually adjusted in 7 steps. Manual setting has precedence over AU-
TO.
Key S11
The desired temperature is set between 12 °and 28 °. The main display of the display is the de-
sired room temperature.
Keypress Functional description
Short press Reducing the room set temperature for the passenger
compartment. After reaching the minimum Temperature 6
x press key >> MAX COOL.
Long press ---
Double-click ---
Key combination ---
Keypress Functional description
Short press Switches the auxiliary heater ON.
Long press ---
Double-click ---
Key combination
Ignition
OFF
:
+ Preheater start time set.
Keypress Functional description
Short press Increasing the manual fan settings in 7 steps.
Long press ---
Double-click ---
Key combination
+ You get into the service modus.
Ignition OFF:
+ Querying the error message.
Keypress Functional description
Short press Increasing the room set temperature for the passenger
compartment. After reaching the maximum Temperature 6
x press key >> MAX HEAT.
Long press ---
Double-click ---
Key combination
Ignition
OFF
:
+ System time set.
+ Preheater start time set.

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3.2. Special functions of the KS600
With these buttons, special functions are activated:
Activate SMOG:
2 x Switch from the cockpit and cabin air recirculation flap for example 10min to
recirculation. = SMOG
Switch over Function MODE:
2 x Switch from Function Mode = AUTO - HEAT - COOL - AUTO button on the
double.
Function Mode System heating System ventilation System cooling
AUTO X X X
HEAT X X --
COOL -- X X
Switch Display:
2 x Switch the display of clock - room temperature - Outdoor temperature time.
Check air duct temperature:
5sec + Switch from the display for 5 seconds on channel temperature.
Check FB temperature:
+ Switch from the display for 5 seconds on driver temperature.
Enable keyboard lock:
10sec. + Key lock is enabled, the display stands and "Loc". Manual
fan cabin and set temperature setting is disabled.
Check hours of operation
+ When ignition is OFF by pressing the keys the operating hour counters
are called.
1 = operating hours unit
2 = operating hours compressor
Note: h = hours, d = days, Y= year

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4. Maintenance / Service
Please arrange regular dates for maintenance works and services with a KONVEKTA service
station, as indicated in maintenance schedule bus no .: WP07050618. On our website
www.konvekta.com in category >service< you will find a survey of contact details of all our service
partners close to your location.
- Only qualified staff is allowed to carry out these works! -
For general instructions on repair – and maintenance works please contact via email:
[e-mail]
Danger of accidents!
Qualified staff in charge of installation and maintenance have to be trained in accordance with EN
378-Part 4 and (EC) No.307/2008 and must strictly follow the legal provisions.
Any works or modifications at the air conditioner which are carried out improperly can lead to mal-
function and so endanger operational reliability. We recommend having all works and modifica-
tions carried out at an authorized KONVEKTA Service Station.
Before carrying out any maintenance works at your air conditioning unit, carefully read the
KONVKETA safety provisions (TD00052A) in order to avoid any dangers and accidents!
4.1. Troubleshooting
Only qualified staff is allowed to carry out these works!
Trouble Cause Repair By authorized Service Station only
a/c is not run-
ning
thermostat open −check inside temperature
1
−re-adjust thermostat
1
electric connection disconnected
−
check electric connections at switchboard
relay defective
−
check relay, replace if necessary
defrost thermostat has switched off
−
check evaporator blower, replace if nec-
essary
outside temperature too low (possible
icing of evaporator)
−
switch on „ventilation“ only
evaporator coil dirty
−
clean evaporator coil with compressed air
magnetic clutch
−
check connections at magnetic clutch
compressor does not compress
−
check high and low pressure, replace
compressor if necessary
excess pressure (pressure too high)
−
check axial fans
−check fuses at switchboard
−clean condenser coil with compressed air
excess pressure caused by high out-
side temperature
−run unit until pressure has stabilized
1
leakage in a/c unit, lack of refrigerant
−
check a/c unit for leakages
−refill refrigerant
low pressure, screen of expansion
valve clogged
−
clean screen; replace dryer
Loud noise at
compressor
defective bearing at compressor
−
replace either bearing or entire compres-
sor
slack V-belt
−
check V-belt at compressor drive
1
By operator

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5. Warranty Conditions
The current „General Warranty Conditions” KONVEKTA AG“ will apply. A copy will be furnished
by the warranty department. Please contact [email protected].
6. Waste disposal in accordance with legal provisions
After the phase of use the last proprietor is responsible for the adequate waste manage-
ment. The environmental regulations in the exporting country must be observed.
The following list contains the most important regulating literature, valid for the Federal Rep. of
Germany:
•
Resolution for dangerous substances
•Law for waste circulation (KRW/AfgG))
•Resolution for the proofs of utilization
and removal
•Criminal Code (StGB) 28th section „cri-
minal acts against the environment”
§326 - Environment jeopardizing waste
management
•Law of chemicals § 27 - penal prescrip-
tions
•
Resolution for used oil
•Law of water balance
•Resolution for the waste management of old
cars and the adaptation of road prescriptions
•Resolution (EC) No. 2037/2000 of the Euro-
pean Parliament and of the Council for mate-
rials that affect the ozone layer
•Resolution to prohibit certain ozone destroying
halogen hydrocarbons.
The used refrigerant endangers the environment. When dealing with refrigerants the existing pre-
scriptions and regulations are to be followed. Only qualified staff is allowed to carry out these
works!
Water endangering substances - acc. to §§19g-19l - are solid, liquid, and gaseous substances.
e.g.: mineral and tar oils (cooling oils), halogen containing organic combinations (refrigerants).

Source of supply:
- Bundesanzeiger
- Beuth Verlag
- dtv (Deutscher Taschenbuch Verlag
7. History of modification
Vers
i
on
Date
Name
Remark
File
A00 13.02.2014
B. Keßler Source file BAKL8S012AA
A01 01.03.2016
B. Keßler Resolution (EC) No.2037/2000 was (EWC) No.
3093/94;
pressure switches deleted
BAKL8S012AA
A02 02.03.2017
B. Keßler Information on the operating instructions and tech-
nical data expanded with F-gas-regulation
BAKL8S012AA