kozy heat OSSEO 29 User manual

HUSSONG MANUFACTURING CO., INC.
INSTALLATION AND
OPERATION MANUAL
IMPORTANT INSTRUCTIONS.
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
SAVE THESE INSTRUCTIONS.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
OSSEO 29
OSSEO 34
Models OSO-29 & OSO-34
Built-in/Insert Electric Fireplace
Hussong Mfg. Co., Inc.
OSO-29 & OSO-34
Rev.1, November 2020
Starting Serial Number OSO-29: 20-OS2900001-39
Starting Serial Number OSO-34: 20-OS3400001-39
WARNING
Read and understand the entire installation
and operation manual, including all safety
information, before plugging in or using this
product. Failure to do so may result in re,
electric shock, or serious personal injury.
This replace meets the construction and
safety standards of H.U.D. for application
in manufactured homes when installed
according to these instructions.
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 3
Read this manual before installation or operating this appliance.
Please retain this owner’s manual for future reference.
CON GRAT ULAT ION S!
We welcome you as a new own of a Kozy Heat elecic feplace. Kozy Heat products e
designed with supi components and matials, and assembled by ained crasmen who
take pride in the wk. O commitment to quality and custom satisfaction has emained
the same f ov 40 yes. We o a complete line of gas, wood, and elecic feplaces, along
with stylish accessies to complement any dec. Adding a feplace is one of the best ways to
increase the value of yo home, and we e proud to o a netwk of deals throughout the
couny to help make yo expience evything you imagine. We pride oselves in being
dedicated not only to functionality and eliability, but also custom safety. We o o
continual suppt and guidance to help you achieve the maximum benet and enjoyment om
yo Kozy Heat elecic feplace.
Jim Hussong
President
Dudley Hussong
Board Chairman
Homeowner Reference Information
We recommend you record the following information:
Model Name: ____________________________________________
Serial Number: ___________________________________________
Dealership Purchased from: ________________________________
Date purchased/installed: __________________________________
Location of replace: ______________________________________
Dealer phone: ___________________________________________
Notes: ______________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5
TABLE OF CONTENTS
TABLE OF CONTENTS..................................................................... 5
IMPORTANT INSTRUCTIONS.........................................................7
1.0 SPECIFICATIONS .....................................................................8
1.1 Appliance Certication ............................................................................. 8
1.2 California Proposition 65 Warning........................................................ 8
1.3 Electrical Specications ............................................................................ 8
1.4 Appliance Preparation .............................................................................. 8
1.5 Parts and Hardware.................................................................................... 9
1.6 Appliance Dimensions.............................................................................. 10
2.0 ASSEMBLY AND INSTALLATION ............................................11
2.1 Installation Planning.................................................................................. 11
2.2 Clearances to Combustibles ................................................................... 11
2.3 Power............................................................................................................... 11
2.4 Rough Opening........................................................................................... 12
2.5 Front Trim Removal and Installation.................................................... 13
2.6 Nailing Flange Installation....................................................................... 14
3.0 FACING AND FINISHING......................................................... 15
3.1 Facing and Finishing Requirements .................................................... 15
3.2 Optional Shroud Installation .................................................................. 17
4.0 HARD WIRING INSTALLATION ...............................................19
4.1 Hard Wiring Connection........................................................................... 19
5.0 APPLIANCE SETUP..................................................................20
5.1 Glass Front Removal and Installation .................................................. 20
5.2 Media Installation ....................................................................................... 21
6.0 OPERATING INSTRUCTIONS ..................................................22
6.1 Methods of Operation............................................................................... 22
7.0 MAINTENANCE INSTRUCTIONS ............................................26
7.1 Cleaning ......................................................................................................... 26
7.2 Maintenance................................................................................................. 26
7.3 Remote Control Battery Information................................................... 26
8.0 TROUBLESHOOTING............................................................... 27
9.0 REPLACEMENT PARTS LIST.................................................... 28
LIMITED WARRANTY......................................................................30
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces IMPORTANT INSTRUCTIONS 7
When using electrical appliances, basic precautions should always
be followed to reduce the risk of re, electric shock, and injury to
persons, including the following:
1. Read all instructions before installing or using the heater.
2. This heater is hot when in use. To avoid burns, do not let bare
skin touch hot surfaces. Keep combustible materials, such as
furniture, pillows, bedding, papers, clothes, etc. and curtains at
least 36” (914mm) from the front of the heater.
3. Extreme caution is necessary when any heater used by or near
children or invalids and whenever the heater is left operating
and unattended.
4. Do not operate any heater after it malfunctions. Disconnect
power at service panel and have heater inspected by a reputable
electrician before reusing.
5. Do not use outdoors.
6. To disconnect the heater, turn the controls to OFF, and turn o
the power to the heater circuit at the main disconnect panel.
7. Do not insert or allow foreign objects to enter any ventilation
or exhaust opening, as this may cause an electric shock, re, or
damage to the heater.
8. To prevent a possible re, do not block air intakes or exhaust in
any manner.
9. A heater has hot and arcing or sparking parts inside. Do not use
in areas where gasoline, paint, ammable vapors, or liquids are
used or stored.
10. Use this heater only as described in this manual. Any other use
not recommended by Hussong Mfg. Co., Inc. may cause re,
electric shock, or injury to persons.
11. ALWAYS plug the heater directly into a wall outlet/receptacle.
NEVER use with an extension cord or relocation power tap
(outlet/power strip).
12. AVOID FIRE! Inspect all air vents to make sure they are free from
dust, lint, or other blockage before use. Unplug the appliance
and clean with a vacuum ONLY. DO NOT rinse or allow the
appliance to become wet.
13. This heater is not intended to be a primary heat source. It is for
supplemental heat only.
14. ALWAYS disconnect this heater from the power supply before
performing any assembly and cleaning.
15. NEVER plug this heater into an outlet that is old, cracked, or has
any loose wires or connections. Plugging this heater into a faulty
outlet could result in electric arcing within the outlet that could
cause the outlet to overheat or catch re.
16. Verify the plug ts tight in the outlet. Faulty wall outlet
connections or loose plugs can cause the wall outlet to overheat.
17. This heater draws more current than other small heaters.
Overheating may occur even if it has not occurred with the use
of other heaters.
SAVE THESE INSTRUCTIONS
IMPORTANT INSTRUCTIONS
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8SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #OSO-29 #OSO-34 R.1 November 2020
1.0 SPECIFICATIONS
1.1 Appliance Certication
Laboratory: CSA in Cleveland, Ohio, USA
Standards:
CSA C22.2 No 46-13 Electric Air-Heaters
UL 2021 (4th Edition) (Dec. 14, 2016) Fixed and Location-Dedicated
Electric Room Heaters
1.2 California Proposition 65 Warning
WARNING: Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
1.3 Electrical Specications
• This appliance is rated at 120VAC, 60Hz, 1500W. Install on a
dedicated 15 Amp (or higher) breaker.
• The power cord supplied with the appliance has three prongs:
two at blades (live and neutral) and one round pin (ground). If
a 3-slot receptacle is not available, and adapter (not included)
MUST be used. The green grounding lug extending from the
adapter must be connected to a permanent ground such as a
properly grounded outlet box. The adapter should not be used if
a three-slot grounded receptacle is available.
Grounding pin
Adapter
Metal grounding
screw
Cover of grounded
outlet box
Figure 1.1, Adapter
1.4 Appliance Preparation
WARNING: This product includes glass components. Always use
extreme caution when handling glass. Failure to do so could result in
personal injury or property damage.
Remove all parts and hardware from the carton and place them on a
clean, soft, dry surface. Check the parts list to verify all components
are there. Dispose of packaging materials properly. Please recycle
whenever possible.
You will need the following tools (not included):
• Phillips screwdriver
• Stud nder
• Level
• Tape measure
• Electric drill
• 1/4” wood drill bit
• Hammer
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9
1.5 Parts and Hardware
Cover Plate
Crystals (small)
Wood Screw
Remote Control
ST Screw
Electrical Grommet
River Rocks Crystals (large)
Nailing Flange
Ember Bed LED Strip
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10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #OSO-29 #OSO-34 R.1 November 2020
1.6 Appliance Dimensions
Figure 1.2, #OSO-29 & #OSO-34
Table 1.1, Appliance Dimensions for the OSO-29 and OSO-34
Model
Number A B C D E F G H
OSO-29 31-1/2”
(800mm)
20-1/8”
(510mm)
12”
(304.6mm)
15”
(381mm)
27-11/16”
(703mm)
28-3/4”
(730mm)
11-1/2”
(292mm)
19-7/16”
(492mm)
OSO-34 35-5/16”
(896.9mm)
24-1/8”
(612.8mm)
12”
(304.6mm)
19-1/4”
(489mm)
31-1/2”
(800mm)
32-9/16”
(827mm)
11-1/2”
(292mm)
23-1/2”
(596mm)
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ASSEMBLY AND INSTALLATION 11
2.0 ASSEMBLY AND INSTALLATION
2.1 Installation Planning
NOTE: Follow all national and local electrical codes.
To reduce the risk of re, do not store or use gasoline or other ammable
vapors and liquids in the vicinity of the heater.
This appliance is designed to be built-in or insert mounted (inserted
into an existing replace).
If installing insert mounted,
It is recommended to permanently close the damper in the existing
replace to prevent a cold down draft.
An optional shroud may be purchased from your local dealer for
insert mount installations. Contact your local dealer for details.
If installing for built-in applications,
An optional nishing trim kit is available. The OS29-FTK/OS34-FTK
provides a 3/4”(19mm) nished edge (black metal) to allow a 1/2”
(12mm) nish board and tile or stone to nish up against, creating a
shadow box for the front trim.
Optional hanging side brackets (OS29-CHB/OS34-CHB) are available
for installing Chaska screen fronts with the standard front trim.
The appliance can also be hardwired or plugged into a receptacle
(power cord supplied).
Select a suitable location that is not susceptible to moisture and is
away from drapes and furniture.
2.2 Clearances to Combustibles
Table 2.1, Minimum Clearances to Combustibles
Bottom of appliance 0” (0mm)
Left and right sides of appliance 0” (0mm)
Back of appliance 1/2” (12mm)
Front of appliance 36” (914mm)
Top of viewing opening to 2” (51mm) mantel 2-3/4” (69mm)
Top of viewing opening to ceiling 7-3/4” (197mm)
Top of appliance to enclosure 1/2” (12mm)
2.3 Power
This appliance is rated at 120VAC, 60Hz, 1500W. Install on a dedicated
15 Amp (or higher) breaker. Verify the grounded outlet is in good
working condition and the plug is not loose. Never exceed the
maximum amperage for the circuit. DO NOT plug other appliances
into the same circuit.
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12 ASSEMBLY AND INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #OSO-29 #OSO-34 R.1 November 2020
2.4 Rough Opening
• Select a location not prone to moisture and is located at least 36”
(914mm) away from the front of the appliance to combustible
materials such as curtains, drapes, furniture, bedding, paper, etc.
• The dimensions listed below are the minimum rough opening
size requirements with the leveling screws at a minimum length.
Level for the smallest distance necessary for insert mounted
installations.
1. Create a rough opening with electrical. See Figure 2.1.
The vent grill openings on the top and at the rear of the appliance
require a 1/2” (12mm) clearance to framing.
2. Remove the front trim. Refer to Section 2.5 Front Trim Removal
and Installation on page 13.
3. Remove the glass front. Refer to Section 5.1 Glass Front Removal
and Installation on page 20.
Figure 2.1, Rough Opening Dimensions
Table 2.2, Rough Opening Dimensions
Model Number I J K
OSO-29 29-1/2” (749mm) 19-3/4” (501mm) 12” (305mm)
OSO-34 33” (838mm) 23-7/8” (606mm) 12” (305mm)
Dimension ‘J’ includes appliance
height plus 1/2” (12mm) clearance
Dimension ‘K’ includes appliance
depth plus 1/2” (12mm) clearance
NOTE:
Nominal 2” x 4” framing used in framing
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ASSEMBLY AND INSTALLATION 13
2.5 Front Trim Removal and Installation
This appliance has optional shrouds. Contact your local dealer for
more information.
1. With one hand on the front trim to prevent it from falling,
remove the screws from the two sides of the trim (Figure 2.2).
Save screws.
2. Carefully lift the front trim up and away from the appliance
(Figure 2.2). Place it face down on a soft, non-abrasive surface.
3. To reinstall, align the attachment hooks on the back of the front
trim with slots on the appliance. Raise the front trim slightly into
the slots and allow the attachment hooks to lower into position.
Hold trim and secure with (2) screws previously removed.
Figure 2.2, Front Trim Installation and Removal
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14 ASSEMBLY AND INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #OSO-29 #OSO-34 R.1 November 2020
2.6 Nailing Flange Installation
1. Power the appliance by plugging into the wall receptacle. For
hard wiring, please remove power cord and complete hard
wiring (See Section 4.1 Hard Wiring Connection on page 19).
2. Attach the four nailing anges by (8) self-tapping (ST) screws
(included) to the side of the rebox.
3. Insert the appliance into the rough opening and secure with (4)
wood screws (included) through the holes in the nailing anges.
Figure 2.3, Nailing Flange Installation Nominal 2” x 4” framing used in framing
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 15
3.0 FACING AND FINISHING
3.1 Facing and Finishing Requirements
3.1.1 Mantel Requirements
WARNING: All minimum clearances to combustible material MUST be
maintained.
• Combustible Mantel Projections: As referenced in Figure 3.1,
the 2" (51mm) mantel can start at 2-3/4" (69mm) above the
top of the viewing opening. Mantel projections can increase 2"
(51mm) of depth for every 1" (25mm) of height starting at the 2"
(51mm) mantel.
3.1.2 Finishing Requirements
• This appliance is designed to accommodate nishing material up
to 5/8" (16mm) thick.
Figure 3.1, Mantel Clearances
4”
(102mm)
2”
(51mm)
5”
(127mm)
2¾”
(69mm)
6” (152mm)
8” (203mm)
10” (254mm)
Top of viewing opening
Each square represents
1” (25mm)
of mantel projection
Nominal 2” x 4” framing used in framing
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16 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #OSO-29 #OSO-34 R.1 November 2020
Table 3.1, Finishing Material Dimensions
Model Number I J K
OSO-29 29-1/2” (749mm) 19-3/4” (501mm) 12” (305mm)
OSO-34 33” (838mm) 23-7/8” (606mm) 12” (305mm)
Figure 3.2, Finishing Material Dimensions
Finishing Material
Nominal 2” x 4” framing used in framing
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 17
3.2 Optional Shroud Installation
3.2.1 Optional Chaska Series Shroud
and Front Options
This appliance is approved for use with Chaska series fronts and
shrouds. Contact your local dealer or view shrouds and fronts on
www.kozyheat.com.
3.2.1.1 One (1) Piece Shroud
This kit includes: (1) shroud; (4) at head screws
1. Remove and discard the front trim.
2. Align the holes in the shroud with the corresponding holes on
the sides of the appliance.
3. Secure shroud to appliance using (4) at head screws (included).
4. Attach your chosen Chaska front to the shroud.
(2) on right side
(not shown) Flat head
screw
Figure 3.3, One (1) Piece Shroud Installation
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18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #OSO-29 #OSO-34 R.1 November 2020
3.2.2 Four (4) Piece Shroud
This kit includes: (1) top shroud piece; (1) bottom shroud piece;
(2) side shroud pieces; (8) screws, M4 x 0.7; (8) washers;
(8) hex nuts, M4 x 0.7; (6) at head screws
1. Remove the front trim.
2. On a at surface, attach the top shroud piece to left and right
shroud pieces using (4) M4 x 0.7 screws, (4) M4 x 0.7 hex nuts,
and (4) washers.
3. Attach the bottom shroud to your left and right shroud pieces
using (4) M4 x 0.7 screws, (4) M4 x 0.7 hex nuts, and (4) washers.
4. Secure shroud to appliance using (6) at head screws.
5. Reinstall front trim.
M4 x 0.7 screw
Washer
Hex nut, M4 x 0.7
Flat head screw (2) on left side
(not shown)
Figure 3.4, Four (4) Piece Shroud Installation
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#OSO-29 #OSO-34 R.1 November 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces HARD WIRING INSTALLATION 19
4.0 HARD WIRING INSTALLATION
4.1 Hard Wiring Connection
WARNING: Turn o the appliance completely and let cool before
servicing. Only a qualied service person should service and repair this
electric appliance.
NOTE: A dedicated 15 Amp (or higher) breaker is required.
If it is necessary to hard wire this appliance, a qualied electrician
must remove the cord connection and wire the appliance directly to
the household wiring.
This appliance must be electrically connected and grounded in
accordance with local codes if hard wired. In the absence of local
codes, use the current ANSI/NFPA 70 'National Electrical Code' in the
United States or the current CSA C22.1 'Canadian Electrical Code' in
Canada.
4.1.1 Hard Wiring Installation
Turn o power from circuit breaker before completing any of these
steps.
The wires are labeled by the yellow clips.
1. Remove the cover plate from the bottom of the right side of the
appliance secured by (3) screws, as shown in Figure 4.1.
2. Remove the wire connectors from the power cord as shown in
Figure 4.2. This power cord may be discarded.
3. Take the new cover plate supplied in the components packet
and knock out the 7/8" (22.2mm) hole.
4. Install the electrical grommet through the hole in the cover
plate. Feed wires through the electrical grommet.
5. Using the wire connectors, connect the green ground wires
together, and the neutral white and blue wires together, then the
hot black wires together. See Figure 4.2
6. Re-install cover plate using (3) screws, as shown in Figure 4.1.
Cover plate
Figure 4.1, Cover Plate Removal
Figure 4.2, Remove Wire Connectors to Power Cord
Figure 4.3, Wiring through Electrical Grommet and Cover Plate
Electrical grommet
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20 APPLIANCE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #OSO-29 #OSO-34 R.1 November 2020
5.0 APPLIANCE SETUP
5.1 Glass Front Removal and Installation
1. Remove the front trim. See 2.5 Front Trim Removal and
Installation on page 13.
2. With one hand on the glass front to prevent it from falling,
remove the screws from the top right and left of the glass. Save
screws.
3. Carefully lift glass front up out of its channel and away from the
appliance. Place it face down on a soft, non-abrasive surface.
4. To reinstall glass front, insert the glass into its channel on the
bottom of the appliance. Hold glass in place and secure with
screws previously removed.
5. Reinstall front trim.
Figure 5.1, Glass Front Removal and Installation (#OSO-29 shown)
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