Kränzle K 160 TST User manual

Operating manualOperating manual
Operating manualOperating manual
Operating manual
Read and conformRead and conform
Read and conformRead and conform
Read and conform
safety instructionssafety instructions
safety instructionssafety instructions
safety instructions
before usebefore use
before usebefore use
before use
GB

2
Dear customer
Wewouldliketocongratulateyouonyournewhighpressurecleanerwithintegrated
undercarriageandintegratedhosedrumandtothankyouforthepurchase.
To ease your introduction to the use of the cleaner, we have provided the following
pages of explanations, tips and hints, which we ask you to read before using for the
first time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
Permissible tolerance for figures ±5 % in acc. with VDMAuniform sheet 24411
Technical
specifications
Operating pressure,
steplessly adjustable
Perm. overpressure
Water output
Hot water input
Suction height
Inj. for cleansing agents
High pressure hose
Electrical ratings
Connect. wattage input
output
Weight
Dimension with mounted
handle in mm
Sound level acc.to
45635
with dirtkiller
Recoil at lance
Torque
Kränzle
160 TS T
10 - 140 bar
160 bar
at 1400 U/min
11 l/min
max. 70 °C
2,5 m
yes
15 m
230 V ; 50 Hz ;
14 A
P1: 3,2 kW
P2: 2,4 kW
36 kg
350 x 330 x 900
89 dB
84 dB
approx. 25 Nm
26 Nm
Kränzle
195 TS T
10 - 180 bar
195 bar
at 1400 U/min
7,5 l/min
max. 70 °C
2,5 m
no
15 m
230 V ; 50 Hz ;
13,5 A
P1: 3,2 kW
P2: 2,4 kW
36 kg
350 x 330 x 900
89 dB
84 dB
approx.32 Nm
28 Nm
Instructions for use
The KRÄNZLE 160 TS T
and KRÄNZLE 195 TS T
have an electrical start-stop
control.
After connecting the water
and the HP hose, switch the
ON/OFF switch to ON. The
red light in the switch will
then illuminate.
The motor is started by
opening the gun, and
switched off by closing it.
The system remains ready
for use until the ON/OFF
switch is switched to OFF.
The red light in the switch
will then extinguish.
After switching the sys
tem off, press the trigger of
the gun to release the
pressure. You can now
unscrew the HP hose.
(Assumed lenght of lance: 0.9 m)
DescriptionDescription
DescriptionDescription
Description
- facades
- flagstones
- terraces
- vehicles of all types
- containers
- machines etc.
- removing of
old paint

3
Construction
The KRÄNZLE 160 TS T + 195 TS T - high pressure cleaners are mobile machines.
The design can be seen from the diagram.
Item
Water
230 V
1 Water inlet connection with filter
2 Suction hose with filter (special
accessory) Order no. 15.038 3
3 High pressure pump
4 Press. gauge with glycerin filling
5 Unloader valve - safety valve
5a Electrical Start-Stop control
DescriptionDescription
DescriptionDescription
Description
6 High pressure injector for cleaning
agents (not with K 195 TST)
7 High pressure hose
8 Spray gun
9 Interchangeable lance with reg.nozzle
9.1 Interchangeable lance with Vario-Jet 03
( K 195 TS T)
7
1
6
4
3
5
5a
9
.
1
2
9 8

4
WW
WW
Water and Cleaning Systemater and Cleaning System
ater and Cleaning Systemater and Cleaning System
ater and Cleaning System
Water can be connected at mains pressure to the high pressure pump or it can be
sucked directly from a storage tank. The water is then forced under pressure by
the high pressure pump to the lance. The high pressure jet is formed by the nozzle
at the end of the lance.
Environmental, refuse disposal and water
protection regulations must be observed !
Lance with trigger gun
The machine can only be operated when the safety trigger is squeezed.
The machine can only be operated when the safety trigger is squeezed. When the
lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle.
The spray pressure increases and quickly reaches the selected operating pressure.
When the trigger is released, the trigger gun closes and any further spraying of
liquid from the lance is stopped.
The increase in pressure when the trigger gun is closed causes the unloader valve-
safety valve to open. The motor is cut off by the pressure switch. When the trigger
gun is opened, the unloader valve - safety valve closes, the motor is started again
and the pump ressumes pressure spraying from the lance.
The trigger gun is a safety device. Repairs should only be per-
formed by qualified persons. Should replacement parts be
required, use only components authorized by the manu-
facturer.
Unloader valve - safety valveUnloader valve - safety valve
Unloader valve - safety valveUnloader valve - safety valve
Unloader valve - safety valve
The unloader valve - safety valve protects the machine from a build p of excess
pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating
The operating pressure and spray rate can be steplessly adjusted by turning the
handle.
Replacements, repairs, new adjustments and sealing
should only be performed by qualified persons.
DescriptionDescription
DescriptionDescription
Description

5
Motor protection switch
The motor is protected from overload by a motor protection switch, which
automatically cuts out the motor in the event of overload. However should the
switch trip frequently, the cause of the malfunction should be located and rectified
(seepage 6).
Replacementsandinspectionwork should only be performed by
qualified persons when the machine is disconnected from
the power supply, i.e. pull out the plug from the electrical
socket.
Setting up
Location
Neither set up and operate the machine in rooms where there is a risk
of fire or explosion nor put it into puddles. Do not use the machine
underwater.
CAUTION !
Never use liquid containing solvents such as paint thinners, petrol, oil
or similar liquid matter. Pay attention to the instructions of
the manufacturers of the cleaning agents. The seals in the
machine are not resistant to solvents. The spray of solvents is inflam-
mable,explosiveandpoisonous.
CAUTION !
Whenrunningyourhigh pressure cleaner with hot water of 70 °C raised
temperatures occur. Do not touch the machine without safety
gloves!
DescriptionDescription
DescriptionDescription
Description

Electrical connection
The machine is supplied with an electrical power cord with plug.
The mains plug must be fitted to a standard grounded socket with a
30mA residual current operated device. The socket must be protected
with a 16A delay action fuse on the mains side.
KRÄNZLE 160 TS T - 230 Volt 50 Hz
KRÄNZLE 195 TS T - 230 Volt 50 Hz
When using an extension cable, this must have an earthed lead which
is properly connected to the socket. The conductors in the extension
cable must have a minimum cross section of 1.5 mm². Plug connec-
tions must be of a spray-proof design, and may not be located on a wet
floor.
(with extension cables of more than 10 m - 2.5 mm2)
CAUTION !
The use of extension cables which are too long may lead to malfunctions and start
up difficulty.
When using a cable drum, always keep the cable wound as far as possible.
DescriptionDescription
DescriptionDescription
Description
230 V
6

7
Brief operating instructions
are fitted to the machine. Numbers 1-6.
When operating your high pressure cleaner pay attention that it is
in a horizontal position.
1. Connect the high pressure hose with spray gun and machine.
2. Connect to suitable water supply.
3. Flush the air from the pump (open and close the spray gun several times)
4. Make the electrical connection -(with KRÄNZLE 160 TS T + 195 TS T
230 Volt AC).
5. Switch on the machine with opened spray gun and commence cleaning.
6. After completing the work, completely empty the pump (switch the motor
on for approximately 20 seconds without the suction and pressure
hoses).
Now the switch has to be turned to the "OFF" position (red light on the
switch not illuminated). Press the trigger of the gun to decrease the
pressure. Now you can loosen the high pressure hose.
Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company. In accord-
ance with DIN 1988, the machine may not be directly connected to the public
drinkingwatersupplylines.
Abriefconnectionhoweverispermissibleaccordingto DVGW (German Association
for Gas and Water Affairs) if a tube ventilator with check valve (Kränzle Order-No.
41.016 4) is built into the water supply.
Also indirect connection to the public drinking water supply lines is permissible by
way of free emission in accordance with DIN 1988, part 4; e.g. by using a reservoir
with a float valve.
Direct connection to a non-drinking water supply line is permissible.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of
high grade material, they are also optimized for the machine and marked as re-
quiredby the appropriateregulations.
If replacement parts are required, only such parts that are authorized
by the manufacturer and which bear the markings required by the
appropriateregulations may be used. The high pressure hose and
spray device must be connected in a pressure-tight manner. The high
pressure hose may not be driven over, pulled excessively, or twisted.
The hose may under no circumstances be pulled over sharp edges,
DescriptionDescription
DescriptionDescription
Description

As to the recoil -
see notice on page 2!
Apply the safety catch on
the spray gun after each
use, in order to prevent
unintentional spraying!
Always aim the
underbody lance. Note
when using an angled
underbody lance, like for
example lance no.
41.075, that there is a
certain amount of
torque in the recoil.
(See also notice on page
2)
Safety notesSafety notes
Safety notesSafety notes
Safety notes
8

9
3. KRÄNZLE - High pressure cleaners 160 TST, 195 TST with hose drum and
15 m high pressure hose with steel reinforcement NW 6.
4. Crosstip screwdriver
Fixing screw for crank
6. Crank for hose drum
5. Operating instruc-
tions
7. Water inlet components
8. Washing
powder
specimen
This is what you’ve purchased:This is what you’ve purchased:
This is what you’ve purchased:This is what you’ve purchased:
This is what you’ve purchased:
2. Spray gun with insulated pistol grip
and screw connection
1. Dirtkiller with nozzle 045 (K 160 TST)
Nozzle 03 (K 195 TST)
Spray lance with regulator and high
pressure nozzle 25045 (K 160 TST)
Spray lance with Vario-Jet 03
(K 195 TST)

10
Suspension for
dirtkiller
Hose drum with
HP-hose
Receptacle
for gun
Receptacle
for lance
Put high pressure cleaner into upright
position. Now pull the cable holder
from the hexagon on the cable
drum. Remove the screw from the brass
element. Put the crank on the hexagon
and fasten with the screw.
How to assemble and furnish your high pressureHow to assemble and furnish your high pressure
How to assemble and furnish your high pressureHow to assemble and furnish your high pressure
How to assemble and furnish your high pressure
cleanercleaner
cleanercleaner
cleaner
Suspension for
dirtkiller
Hose drum with
HP-hose
Receptacle
for lance
Put high pressure cleaner into upright
position. Now pull the cable holder
from the hexagon on the cable
drum. Remove the screw from the brass
element. Put the crank on the hexagon
and fasten with the screw.

11
1. Put high pressure
cleaner into horizontal
position!
THE HIGH PRESSURE
CLEANER IS ONLY
TO BE OPERATED
IN HORIZONTAL
POSITION !
2. Connect the high pressure lance
to the spray gun.
3. Unwind the high
pressure hose
completelyfrom the
hose drum
Do not replace the plug !
Preparation for usePreparation for use
Preparation for usePreparation for use
Preparation for use
High pressure hose
connected to lance.

4. The machine can be connected to a pressu-
rised water line with cold or 70 °C hot water
(see page 2).
Ensure that the water supply is clean when
sucking from external sources. The hose
cross section must be at least
1/2” = 12.7 mm (free passage).
Filter 1 must always be clean.
Please
make sure that the
filter is clean before
using your high
pressure cleaner!
CAUTION !CAUTION !
CAUTION !CAUTION !
CAUTION !
Whenrunning your high pressure cleaner withhot water of 70 °C
raisedtemperatures occur.
Do not touch the pump without safety gloves!
5. Maximum induction
height 2.5 m
see technical
dataonpage2 Water
Preparation for usePreparation for use
Preparation for usePreparation for use
Preparation for use
12

4
5
P max.
Chem.
A mixing ratio of 3-5% is achieved
when the Vario-Jet is fully turned
on.pHvalueneutral7-9.
Turn on Vario-Jet to reach low
pressure !
Adjusting the pressure
This is accomplished by turning the
handwheel. The default setting is
maximum pressure.
UnwindHP-hose completely.
Place chemical filter no. 5 in the reservoir
with the cleansing agent. Turn on Vario-Jet
No.4 to to enable the injector to induct the cleans-
ing agent. By turning back the Vario-Jet nozzle, the
supply of chemical is automatically cut off. Allow the
cleansing agent to take effect and then remove with high
pressurespray.
When using cleansing
agents: (only K160 TST)
Notethatyoumustalwayscomplywith
theinstructionsprovidedbythemanu-
facturerofthecleansingagent(e.g.
instructionsconcerningsafetyclothing)
andthe water protectionregulations!
To shut down the pump:
1. Switch off the machine.
2. Cut off the water supply.
2a Turn electric switch to "OFF" position
3. Open the spray gun briefly until the pressure is released.
4. Apply the safety catch on the spray gun.
5. Remove the water hose and spray gun.
6. Drain the pump: switch on the motor for approx. 20 seconds.
7. Pull the plug from the socket.
8. Winter: store the pump in rooms above 0°C.
9. Clean the water filter.
Preparation for usePreparation for use
Preparation for usePreparation for use
Preparation for use
13

14
Never direct the
water jet at the
machine itself !
Never direct the
water jet at a power
socket !
Never allow children
to use the high
pressure cleaner !
This is prohibited !This is prohibited !
This is prohibited !This is prohibited !
This is prohibited !

15
Never direct the
water jet at people
or animals !
Do not damage
the power cord or
repair it
incorrectly !
Never pull the high
pressure hose if it has
formed kinks or
“nooses”!
Never pull the hose
over sharp edges !
This is prohibited !This is prohibited !
This is prohibited !This is prohibited !
This is prohibited !

Rotary scrubbing brush
OrderNo. 41.050 1
for K 160 TS T
Drain and pipe
cleaning hose
10 m - Order No. 41.058 1
15 m - Order No. 41.058
Underbody lance, new
OrderNo. 41.075 1
Sandblaster
OrderNo. 41.068 1
Environmental, refuse disposal and water
protection regulations must be observed
when using the accessories!
Additional KRÄNZLE-accessories forAdditional KRÄNZLE-accessories for
Additional KRÄNZLE-accessories forAdditional KRÄNZLE-accessories for
Additional KRÄNZLE-accessories for ......
......
...
Flat brush
OrderNo. 41.073
Dirtkiller 045 for K160 TST
Order No.41.072 5
Dirtkiller 03 for K195 TST
OrderNo. 41.096 1
16

... for further combination possibilities... for further combination possibilities
... for further combination possibilities... for further combination possibilities
... for further combination possibilities
17
Car cleaning, glass, caravan, boat etc.
rotary washing brush with 40 cm exten-
sion and ST 30 nipple M 22 x 1,5
Underbody cleaning of cars, trailers and
equipment: lance 90 cm with high pressure
nozzle and ST 30 nipple M 22 x 1,5.
The lance must be aimed when spraying..
Cleaning cars and all smooth surfaces :
brush with ST 30 nipple.
Rotary point sprayer for extreme soiling.
Dirtkiller with 40 cm extension and ST 30
nipple.
Cleaning pipes, channels and drains:
pipe cleaning hose with KN nozzle
and ST 30 nipple M 22 x 1,5
Blasting old paint, rust and facades: sand-
blasting injector with suction lance, 3 m
PVC hose and ST 30 nipple.
When sandblasting you must
wear protection clothes! Pay
attention to the instructions
of the manufacturer of the
abrasive!

Theinjectormay
bedirtyand
you should
first
remove
thehose!
Thenstraighten
apaper clip ...
releasefeed
lineand
injectorwith
anopen-
ended
spanner
...and pull
outthe
injector!
Cleantheinjector
thoroughlyfrom
both sides ...
andcheckthat
itisclean.
Reconnect
the
hose...
andyouare
readytocontinue
your
work!
Nowturnonthewater
andyoushouldgeta
powerful streamofwater
But if youonly
geta weak flow
The pressure gauge shows a 10% higher pressure than the working pressure.
You only get a weak flow of water or no water
at all!
Small repairs - Do it yourself!Small repairs - Do it yourself!
Small repairs - Do it yourself!Small repairs - Do it yourself!
Small repairs - Do it yourself!
Reconnect
feedlineand
injector.
18

The nozzle is blocked! (160 TST)
No water but the gauge shows full pressure !
Rinsethe hosethrough
first. Youshouldnowhavea
powerfulstream of
water,
but if you only
get a few
drops from
the
lance
removethelanceandclean
thenozzle. Usingtheflatspraylanceyou
onlyhaveto clean the front
nozzle.
Straightena paper
clipandcleanthe
nozzle.
Insertpointedobject
intothehole andpull
thecapback!
Checkvisuallywhether the
nozzleis clean. Now it works as well
asbefore.
Small repairs - Do it yourself!Small repairs - Do it yourself!
Small repairs - Do it yourself!Small repairs - Do it yourself!
Small repairs - Do it yourself!
19

The nozzle is blocked! (195 TST)
No water but the gauge shows full pressure !
Rinsethe hosethrough
first. Youshouldnowhavea
powerfulstream of
water,
but if you only
get a few
drops from
the
lance
removethelanceandclean
thenozzle. Usingtheflatspraylanceyou
onlyhavetocleanthe
frontnozzle !
Straightena paper
clipandcleanthe
nozzle.
Checkvisuallywhether the
nozzleis clean. Now it works as well
asbefore.
Small repairs - Do it yourself!Small repairs - Do it yourself!
Small repairs - Do it yourself!Small repairs - Do it yourself!
Small repairs - Do it yourself!
Cleannozzle!
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