KROHNE POWERFLEX 2200 C User manual

Guided Radar (TDR) Level Transmitter for the nuclear
industry
POWERFLEX 2200 C/F/S/D
POWERFLEX 2200 C/F/S/DPOWERFLEX 2200 C/F/S/D
POWERFLEX 2200 C/F/S/D Quick Start
Quick StartQuick Start
Quick Start
© KROHNE 07/2016 - 4005318901 - QS POWERFLEX 2200 R01 en

CONTENTS
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POWERFLEX 2200 C/F/S/D
1 Safety instructions 4
2 Installation 5
2.1 Intended use ..................................................................................................................... 5
2.2 Scope of delivery............................................................................................................... 6
2.3 Visual Check ................................................................................................................... 10
2.4 Storage ........................................................................................................................... 10
2.5 Transport ........................................................................................................................ 11
2.6 Pre-installation requirements ....................................................................................... 11
2.7 How to prepare the tank before you install the device.................................................. 12
2.7.1 Pressure and temperature ranges....................................................................................... 12
2.7.2 General information for nozzles........................................................................................... 14
2.7.3 Installation requirements for concrete roofs....................................................................... 16
2.8 Installation recommendations for liquids...................................................................... 16
2.8.1 General requirements .......................................................................................................... 16
2.8.2 Installation in standpipes (stilling wells and bypass chambers) ......................................... 17
2.9 How to install the device on the tank ............................................................................. 18
2.9.1 How to install a device with a flange connection ................................................................. 18
2.9.2 How to install a device with a threaded connection............................................................. 19
2.9.3 How to install a cable probe in the tank............................................................................... 20
2.9.4 How to turn or remove the signal converter ........................................................................ 21
2.9.5 Recommendations for pits and tanks made of non-conductive materials.......................... 22
2.9.6 How to attach the weather protection to the device............................................................. 23
2.9.7 How to open the weather protection .................................................................................... 26
2.10 Electromagnetic compatibility ..................................................................................... 27
3 Electrical connections 28
3.1 Electrical installation: 2-wire, loop-powered ................................................................ 28
3.1.1 Compact version ................................................................................................................... 28
3.1.2 Remote version ..................................................................................................................... 30
3.2 Electrical connection for current output ....................................................................... 31
3.3 Minimum power supply voltage ..................................................................................... 31
3.4 Protection category ........................................................................................................32
3.5 Networks ........................................................................................................................ 33
3.5.1 General information.............................................................................................................. 33
3.5.2 Point-to-point networks ....................................................................................................... 33
3.5.3 Multi-drop networks ............................................................................................................. 34
4 Operation 35
4.1 General notes ................................................................................................................. 35
4.2 Digital display screen .....................................................................................................35
4.2.1 Local display screen layout .................................................................................................. 35
4.2.2 Functions of keypad buttons................................................................................................. 35
4.3 Commissioning............................................................................................................... 36

CONTENTS
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POWERFLEX 2200 C/F/S/D
4.4 Probe length calculation ................................................................................................ 38
4.5 Snapshot ......................................................................................................................... 40
5 Notes 42

1 SAFETY INSTRUCTIONS
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Warnings and symbols used
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULTRESULT
RESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
• Further information can be found in the handbook and on the data sheet. These documents
can be downloaded from the website (Download Center).
• If you need to return the device to the manufacturer or supplier, please fill out the device
return form and send it with the device. Unfortunately, the manufacturer cannot repair or
inspect the device without the completed form. The form can be found in the handbook or
downloaded from the website. Click on the "Service" tab on one of the web pages and read
the instructions.

INSTALLATION 2
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2.1 Intended use
This TDR level transmitter measures distance, level, mass and volume of liquids.
It is for use in the nuclear industry and can be installed in spent fuel pools.
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.

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2.2 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
POWERFLEX 2200 C –Compact version
Figure 2-1: Scope of delivery (POWERFLEX 2200 C –Compact version)
1 Device (compact version: signal converter and probe)
2 Quick Start
3 DVD-ROM. This contains the handbook, the quick start, the technical data sheet and related software.
4 Strap wrench

INSTALLATION 2
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POWERFLEX 2200 S –Compact version with sensor extension
Figure 2-2: Scope of delivery (POWERFLEX 2200 S –Compact version with sensor extension)
1 Signal converter
2 Sensor extension: Coaxial cable and support with one attached length of flexible stainless steel jacket
3 Sensor extension: Wall bracket and lock nut
4 Sensor extension: One length of flexible stainless steel jacket
5 Process connection and probe
6 Quick Start
7 DVD-ROM. This contains the handbook, the quick start, the technical data sheet and related software.
8 Strap wrench

2 INSTALLATION
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POWERFLEX 2200 F –Remote version
Figure 2-3: Scope of delivery (POWERFLEX 2200 F –Remote version)
1 Signal converter
2 Quick Start
3 DVD-ROM. This contains the handbook, the quick start, the technical data sheet and related software.
4 Strap wrench
5 RS-485 cable. A signal cable connects the signal converter to the probe housing. This signal cable is supplied on re-
quest. For more data about the signal cable, refer to "Electrical connections" in the handbook.
6 Probe housing, process connection and probe

INSTALLATION 2
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POWERFLEX 2200 D –Remote version with sensor extension
Figure 2-4: Scope of delivery (POWERFLEX 2200 D –Remote version with sensor extension)
1 Signal converter
2 Quick Start
3 DVD-ROM. This contains the handbook, the quick start, the technical data sheet and related software.
4 Strap wrench
5 RS-485 cable. A signal cable connects the signal converter to the probe housing. This signal cable is supplied on re-
quest. For more data about the signal cable, refer to "Electrical connections" in the handbook.
6 Sensor extension: One length of flexible stainless steel jacket
7 Process connection and probe
8 Sensor extension: Coaxial cable and support with one attached length of flexible stainless steel jacket
9 Probe housing
10 Sensor extension: Wall bracket and lock nut

2 INSTALLATION
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2.3 Visual Check
2.4 Storage
•Store the device in a dry and dust-free location.
•Storage temperature range: -50…+85°C/-60…+185°F (min. -40°C/-40°F for devices with
the integrated LCD display option)
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
Figure 2-5: Visual check
1 Device nameplate (for more data, refer to the handbook)
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data –refer to the illustration that follows
Figure 2-6: Symbol for the supplied gasket material (on the side of the process connection)
1 EPDM
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
WARNING!
Store the device in its original packing.
WARNING!
Do not keep the device in a vertical position. This will damage the probe and the device will not
measure correctly.

INSTALLATION 2
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2.5 Transport
2.6 Pre-installation requirements
•Make sure that there is sufficient space on all sides.
•Protect the signal converter from direct sunlight. If necessary, install the weather protection
accessory.
•Do not subject the signal converter to heavy vibrations.
Figure 2-7: How to hold the device: general data
Figure 2-8: How to hold the device: cable data
1 Do not wind the cable probes less than 400 mm / 16¨in diameter.
2 Do not hold the probe when you lift the device.
3 Remote versions (F or D): Do not wind the RS-485 electrical cable less than 330 mm / 13¨in diameter.
4 Do not bend the flexible jacket less than 500 mm / 20¨in diameter.
WARNING!
If you do not lift the device carefully, you can cause damage to the probe.
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.

2 INSTALLATION
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2.7 How to prepare the tank before you install the device
2.7.1 Pressure and temperature ranges
Permitted temperature ranges for gaskets
CAUTION!
To avoid measuring errors and device malfunction, obey these precautions.
Figure 2-9: Pressure and temperature ranges
1 Temperature at the process connection
The temperature at the process connection must stay in the temperature range of the gasket material unless the de-
vice is a High-Temperature version. Refer to the table "Permitted temperature ranges for gaskets" that follows and
to "Technical data" in the handbook.
2 Ambient temperature for operation of the display
-20...+60°C / -4...+140°F
If the ambient temperature is not between these limits, the display screen switches off automatically
3 Ambient temperature
-40...+80°C / -40...+176°F
Process connection and probe of devices with the sensor extension option (versions S and D): -40...+85°C / -40...+185°F
4 Process pressure
-1...40 barg / -14.5...580 psig
WARNING!
The process connection temperature range must agree with the temperature limits of the
gasket material.
Gasket material Permitted temperature ranges for gaskets
[°C] [°F]
EPDM -50…+150 -58…+302

INSTALLATION 2
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Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 2-10: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
Figure 2-11: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 All probes
INFORMATION!
Min. ambient temperature: -40
° C/-40 ° F

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2.7.2 General information for nozzles
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
CAUTION!
Do not put the process connection near to the product inlet. If the product that enters the tank
touches the probe, the device will measure incorrectly.
Figure 2-12: Do not put the device near to a product inlet
1 The device is in the correct position.
2 The device is too near to the product inlet.
3 If it is not possible to put the device in the recommended position, install a deflector pipe.
Figure 2-13: How to prevent build-up of product around the process connection
1 If product particles are likely to collect in holes, a nozzle is not recommended.
2 Attach the flange directly to the tank.
3 Use a threaded connection to attach the device directly to the tank.

INSTALLATION 2
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For single cable and single rod probes:
For double cable and double rod probes:
For coaxial probes:
If your device has a coaxial probe, you can ignore these installation recommendations.
Figure 2-14: Recommended nozzle dimensions for single rod and single cable probes
1 Recommended conditions: h ≤d, where h is the height of the tank nozzle and d is the diameter of the tank nozzle.
2 The end of the nozzle must not have an extension into the tank. Do not install the device on a high nozzle.
CAUTION!
If the device is installed on a high nozzle, make sure that the probe does not touch the side of the
nozzle (attach the probe end etc.).
Figure 2-15: Sockets for threaded process connections
1 Recommended installation
2 The end of the socket must not have an extension into the tank
Figure 2-16: Recommended nozzle dimensions for double rod and double cable probes
d≥50 mm / 2¨, where d is the diameter of the tank nozzle

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2.7.3 Installation requirements for concrete roofs
2.8 Installation recommendations for liquids
2.8.1 General requirements
CAUTION!
Install coaxial probes in clean liquids that are not too viscous.
Figure 2-17: Installation on a concrete roof
1 The diameter, d, of the hole must be greater than the thickness, t, of the concrete.
2 If the thickness, t, of the concrete is greater than the diameter, d, of the hole, install the device in a recess.
Figure 2-18: Installation recommendations for liquids
1 The electromagnetic (EM) field generated by the device. It has a radius of R
min
. Make sure that the EM field is clear of
objects and product flow. Refer to the table that follows.
2 If there are too many objects in the pool, install a stilling well.
3 Keep the probe straight. If the probe is too long, shorten the probe length. Make sure that the device is configured with
the new probe length. For more data on the procedure, refer to the handbook.
4 Empty space. Refer to the table that follows.

INSTALLATION 2
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Clearance between the probe and other objects in the tank
2.8.2 Installation in standpipes (stilling wells and bypass chambers)
Use a standpipe if:
•The liquid is very turbulent or agitated.
•There are too many other objects in the tank.
•The device is measuring a liquid in a tank with a floating roof.
For more data, refer to the Handbook.
Probe type Empty space (radius, R
min
), around the probe
[mm] [inches]
Coaxial 0 0
Double rod / cable 100 4
Single rod / cable 300 12
Figure 2-19: Installation recommendations for standpipes (stilling wells and bypass chambers)
1 Stilling well
2 Bypass chamber
3 Vent
4 Level of the liquid
INFORMATION!
Stilling wells are not necessary for devices with coaxial probes. But if there is a sudden change
in diameter in the stilling well, we recommend that you install a device with a coaxial probe.

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2.9 How to install the device on the tank
2.9.1 How to install a device with a flange connection
Equipment needed:
•Device
•Gasket (not supplied)
•Wrench (not supplied)
• Make sure that the flange on the nozzle is level.
• Make sure that you use the applicable gasket for the flange and the process.
• Align the gasket correctly on the flange facing of the nozzle.
• Lower the probe carefully into the tank.
iFor more data on cable probes, refer to How to install a cable probe in the tank on page 20.
• Tighten the flange bolts.
iRefer to local rules and regulations for the correct torque to apply to the bolts.
Figure 2-20: Flange connection

INSTALLATION 2
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2.9.2 How to install a device with a threaded connection
Equipment needed:
•Device
•Gasket (not supplied)
•50 mm / 2¨wrench (not supplied)
• Make sure the tank connection is level.
• Make sure that you use the applicable gasket for the connection and the process.
• Align the gasket correctly.
• If the device is installed on a tank made of plastic or other non-conductive material, refer to
Recommendations for pits and tanks made of non-conductive materials on page 22.
• Lower the probe carefully into the tank.
iFor more data on cable probes, refer to How to install a cable probe in the tank on page 20.
• Use 50 mm / 2¨wrench to attach the process connection to the tank.
• Tighten the nut.
iRefer to local rules and regulations for the correct torque to apply to the connection.
Figure 2-21: Threaded connection
INFORMATION!
If there is not sufficient clearance to install the device, remove the housing. Install the probe and
then put the housing back on the process connection. For more data, refer to How to turn or
remove the signal converter on page 21
.

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2.9.3 How to install a cable probe in the tank
• Use two persons to lift the housing and the probe above the process connection.
• Hold the device 1 m / 3½ft above the tank.
• Unwind the probe carefully into the tank.
Figure 2-22: Wind cable probes carefully
1 Do not wind cable probes less than 400 mm / 16¨in diameter.
WARNING!
If you bend the probe too much, you will damage the device and it will not measure accurately.
Figure 2-23: Installation of devices with cable probes
1 >1 m / 3½ft