KSB Ama-Drainer-Box User manual

Automatic Waste Water Lifting Unit
Ama-Drainer-Box
Installation/Operating
Manual

Legal information/Copyright
Installation/Operating Manual Ama-Drainer-Box
Original operating manual
KSB Aktiengesellschaft Frankenthal
All rights reserved. Contents provided herein must neither be distributed, copied, reproduced, edited
or processed for any other purpose, nor otherwise transmitted, published or made available to a third
party without KSB´s express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft Frankenthal 01.12.2011

Contents
Glossary ................................................................................................ 5
1 General ................................................................................................ 6
1.1 Principles .......................................................................................................... 6
1.2 Installation of partly completed machinery .................................................. 6
1.3 Target group ................................................................................................... 6
1.4 Other applicable documents .......................................................................... 6
1.5 Symbols ............................................................................................................ 6
2 Safety ................................................................................................... 7
2.1 Key to safety symbols/markings ..................................................................... 7
2.2 General ............................................................................................................ 7
2.3 Personnel qualification and training ............................................................. 7
2.4 Consequences and risks caused by non-compliance with these operating
instructions ...................................................................................................... 8
2.5 Safety awareness ............................................................................................. 8
2.6 Safety instructions for the operator/user ...................................................... 8
2.7 Safety instructions for maintenance, inspection and installation work ...... 8
2.8 Unauthorised modes of operation ................................................................. 9
2.9 Intended use .................................................................................................... 9
3 Transport/Temporary Storage/Disposal ........................................... 10
3.1 Checking the condition upon delivery ......................................................... 10
3.2 Transport ....................................................................................................... 10
3.3 Storage/Preservation ..................................................................................... 10
3.4 Return to supplier ......................................................................................... 10
3.5 Disposal .......................................................................................................... 11
4 Description ........................................................................................ 12
4.1 General description ....................................................................................... 12
4.2 Designation ................................................................................................... 12
4.3 Name plate .................................................................................................... 12
4.4 Design details ................................................................................................ 12
4.5 Configuration and function ......................................................................... 13
4.6 Fluids handled ............................................................................................... 14
4.7 Scope of supply ............................................................................................. 14
4.8 Dimensions and weights ............................................................................... 16
5 Installation at Site ............................................................................. 17
5.1 Safety regulations ......................................................................................... 17
5.2 Checks to be carried out prior to installation ............................................. 17
5.3 Installing the lifting unit ............................................................................... 18
5.4 Installing the above-floor lifting unit .......................................................... 26
Contents
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5.5 Installing the submersible motor pump(s) ................................................... 30
5.6 Fitting the cover plate/cover ........................................................................ 38
5.7 Venting device with activated carbon filter (accessories) .......................... 40
6 Commissioning/Start-up/Shutdown ................................................. 41
6.1 Commissioning/start-up ................................................................................ 41
6.2 Shutdown/storage/preservation ................................................................... 41
6.3 Returning to service ...................................................................................... 42
7 Servicing/Maintenance ...................................................................... 43
7.1 Safety regulations ......................................................................................... 43
7.2 Servicing/inspection ...................................................................................... 43
7.3 Drainage/cleaning ......................................................................................... 44
7.4 Recommended spare parts stock .................................................................. 44
8 Trouble-shooting ............................................................................... 45
9 Related Documents ........................................................................... 46
9.1 General assembly drawing with list of components ................................... 46
9.2 Dimensions .................................................................................................... 52
9.3 Installation example ...................................................................................... 56
10 EC Declaration of Conformity .......................................................... 58
11 Certificate of Decontamination ....................................................... 59
Index .................................................................................................. 60
Contents
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Glossary
Above-floor box
Automatic waste water lifting unit for above-
floor installation
Backflow loop
The section of the discharge pipe of a waste
water lifting unit that is located above the
flood level
Backflow loop
The section of the discharge pipe of a waste
water lifting unit that is located above the
flood level
Certificate of Decontamination
A certificate of decontamination is enclosed by
the customer when returning the product to
the manufacturer to certify that the pump (set)
has been properly drained to eliminate any
environmental and health hazards arising from
components in contact with the fluid handled.
Check valve
Element of a waste water lifting unit which
prevents waste water from flowing back from
the discharge line into the lifting unit.
Collecting tank
Component of a waste water lifting unit in
which the incoming waste water is stored in
unpressurised condition prior to automatic
lifting.
Domestic waste water
Faecal-free waste water (grey water) from
washbasins, showers, washing machines, etc.
Dual-pump unit
Waste water lifting unit containing a duplicate
pumping device which starts up automatically
as necessary.
EN 12050-2
European Standard for waste water lifting units
which are used to dispose of faeces-free waste
water occurring below the flood level of
buildings and land. It defines general
requirements as well as principles of
construction and testing.
Inlet line
Pipe used for draining waste water from
sanitary installations into the lifting unit
Noise characteristics
The noise emission to be expected, indicated as
sound pressure level LpA in dB(A)
Nominal diameter DN
Identifier (inside diameter) used for
characterising mating components such as
pipes, pipe connections and fittings
Stormwater
Water from natural precipitation which has not
been contaminated by any form of use
Submersible motor pump
Submersible motor pumps are floodable, close-
coupled units which are not self-priming. The
pumps are usually operated completely
submerged. They may be operated outside the
fluid for short periods of time, until the
minimum fluid level has been reached.
Underfloor box
Automatic waste water lifting unit for
underfloor installation in substructures and
foundations.
Waste water
Faecal-free waste water (grey water) from
washbasins, showers, washing machines, etc.
Waste water
Water which has been changed by some type
of use, e.g. domestic waste water
Waste water lifting unit
Device for collecting and automatically lifting
faecal-free waste water above the flood level
White tank
Waterproof concrete structure. Water-
impermeable concrete is used to produce a
waterproof "tank".
Glossary
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1 General
1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series/size, the main operating data and the order
number. The series/serial number uniquely identifies the lifting unit and serves as
identification for all further business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
Noise characteristics
1.2 Installation of partly completed machinery
To install partly completed machinery supplied by KSB, please refer to the sub-
sections under Servicing/Maintenance.
1.3 Target group
This manual is aimed at the target group of trained and qualified specialist technical
personnel.
1.4 Other applicable documents
Table 1: Overview of other applicable documents
Document Contents
Sub-supplier product literature Operating manuals and other product literature
of accessories and integrated machinery
components
Operating manual of submersible motor pump
Operating manual of control unit for dual-pump
units
1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1 General
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2 Safety
All the information contained in this section refers to hazardous situations.
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
indicates a high-risk hazard which, if not avoided, will result in
death or serious injury.
!WARNING
WARNING
indicates a medium-risk hazard which, if not avoided, could result
in death or serious injury.
CAUTION
CAUTION
indicates a hazard which, if not avoided, could result in damage to
the machine and its functions.
General hazard
in conjunction with one of the signal words indicates a hazard
which will or could result in death or serious injury.
Electrical hazard
identifies information about protection against electrical voltage.
In conjunction with the signal word CAUTION, this symbol indicates
a hazard for the machine and its functions.
2.2 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe operation of the lifting unit and prevent injury
and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the specialist personnel/
operators responsible prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Instructions attached directly to the lifting unit must always be complied with and be
kept in a perfectly legible condition at all times. This applies to, for example:
▪Arrow indicating the direction of rotation
▪Markings for connections
▪Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this manual.
2.3 Personnel qualification and training
All personnel involved must be fully qualified to install, operate, maintain and
inspect the equipment this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
installation, operation, maintenance and inspection must be clearly defined by the
operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
!DANGER
2 Safety
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Training on the lifting unit must always be supervised by technical specialist
personnel.
2.4 Consequences and risks caused by non-compliance with these operating
instructions
▪Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
–Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪Accident prevention, health and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards and laws
2.6 Safety instructions for the operator/user
▪The operator shall fit contact guards for hot, cold and moving parts and check
that the guards function properly.
▪Do not remove any contact guards while the pump is running.
▪Provide the personnel with protective equipment and make sure it is used.
▪Contain leakages (e.g at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
2.7 Safety instructions for maintenance, inspection and installation work
▪Modifications or alterations of the lifting unit require the manufacturer's prior
consent.
▪Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪Carry out work on the lifting unit during standstill only.
▪The pump casing must have cooled down to ambient temperature.
▪Pump pressure must have been released and the pump must have been drained.
▪When taking the lifting unit out of service always adhere to the procedure
described in the manual.
▪Decontaminate lifting units which handle fluids posing a health hazard.
2 Safety
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▪As soon as the work is complete, re-install and/or re-activate any safety-relevant
and protective devices. Before returning the product to service, observe all
instructions on commissioning. (⇨ Section 6.1 Page 41)
▪Make sure the lifting unit cannot be accessed by unauthorised persons (e.g.
children).
2.8 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the lifting unit
supplied is only valid if the equipment is used in accordance with its intended use.
2.9 Intended use
The lifting unit must only be operated within the operating limits described in the
other applicable documents.
▪The lifting unit must only be operated when in perfect technical condition.
▪Do not operate partially assembled lifting units.
▪The lifting unit must only handle the fluids described in the product literature of
the respective design variant.
▪Never operate the lifting unit without the fluid to be handled.
▪Observe the information on minimum flow rates specified in the product
literature (to prevent overheating, bearing damage, etc).
▪Observe the information on maximum flow rates specified in the product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪Do not throttle the flow rate on the suction side of the lifting unit (to prevent
cavitation damage).
▪Consult the manufacturer about any other modes of operation not described in
the product literature.
Prevention of foreseeable misuse
▪Never exceed the permissible operating limits (pressure, temperature, etc.)
specified in the product literature.
▪Observe all safety information and instructions in this manual.
2 Safety
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3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer (as applicable) and the insurer about the
damage in writing immediately.
3.2 Transport
DANGER
Waste water lifting unit falling off the pallet
Risk of injury by falling waste water lifting unit!
▷Always transport the waste water lifting unit in horizontal position.
▷Give due attention to the weight data and the centre of gravity.
▷Never suspend the pump by its power cable.
▷Prevent the waste water lifting unit from getting knocked or dropped.
3.3 Storage/Preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for storing the waste water lifting unit:
CAUTION
Damage during storage by frost, humidity, dirt, UV radiation or vermin
Corrosion/contamination of the waste water lifting unit!
▷Store the waste water lifting unit in a frost-proof room. Do not store the unit
outdoors.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the waste water lifting unit!
▷Only open the openings of the waste water lifting unit at the time of
installation.
Store the waste water lifting unit in a dry, protected room where the atmospheric
humidity is as constant as possible.
3.4 Return to supplier
1. Drain the lifting unit as per operating instructions.
2. Always flush and clean the lifting unit, particularly if it has been used for
handling noxious, explosive, hot or other hazardous fluids.
3. If the fluids handled leave residues which might lead to corrosion when coming
into contact with atmospheric humidity, or which might ignite when coming into
contact with oxygen, the lifting system must also be neutralised and blown
through with anhydrous inert gas for drying purposes.
4. Always complete and enclose a certificate of decontamination when returning
the lifting unit.
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the KSB web
site at: www.ksb.com/certificate_of_decontamination
3 Transport/Temporary Storage/Disposal
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3.5 Disposal
WARNING
Fluids posing a health hazard and/or hot fluids
Hazard to persons and the environment!
▷Collect and properly dispose of flushing liquid and any residues of the fluid
handled.
▷Wear safety clothing and a protective mask, if required.
▷Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the lifting unit.
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another controlled
manner.
3 Transport/Temporary Storage/Disposal
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4 Description
4.1 General description
▪Automatic waste water lifting unit
Lifting unit for the collection and automatic lifting of unpressurised, faecal-free
domestic waste water and stormwater above the flood level.
4.2 Designation
Example: Ama-Drainer-Box Z2 U 301
Table 4: Key to the designation
Code Description
Ama-Drainer-Box Type series
Z Dual-pump unit
No code = single-pump unit
2 200 litres total collecting tank volume
1 = 100 litres
U Underfloor installation
B = above-floor installation
301 Pump code number
e.g. 301 = Ama-Drainer N 301
4.3 Name plate
Ama-Drainer-Box Z2 U
FO001998 Made by KSB
EN 12 050-2
S - Y
1
2
3
Fig. 1: Name plate (example)
1 Type series, design 2 Series number
3 Principles of construction and
testing
Key to the series number
Calendar year 2011 2012 2013 2014
1st half of the year S-Y S-A S-C S-E
2nd half of the year S-Z S-B S-D S-F
4.4 Design details
Design
Underfloor box U
▪Collecting tank made of impact-resistant plastic, for installation in substructures
and foundations.
Cover with level-adjusting extension, cover plate with floor drain and siphon
trap.
▪Single-pump or dual-pump units
▪100 or 200 litres tank volume
▪To EN 12050-2
4 Description
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Above-floor box B
▪Collecting tank made of impact-resistant plastic, for above-floor installation.
Closed with odour-proof cover.
▪Single-pump or dual-pump units
▪100 or 200 litres tank volume
▪To EN 12050-2
Type of installation
▪Stationary installation
Connections
Single-pump units Box 1 U and Box 1 B
▪Inlet: DN 50 / DN 70 / DN 100
▪Discharge: DN 40 / G 1 1/2
Dual-pump units Box Z2 U / Box Z2 B
▪Inlet: DN 50 / DN 70 / DN 100 / DN 150
▪Discharge: DN 50 / G 2
Drive
▪Single-phase a.c. motor
▪Three-phase motor
▪Integrated temperature switch
Impeller type
▪Open multi-vane impeller, free passage of 10/11 mm
▪Free-flow impeller, free passage of 35 mm
4.5 Configuration and function
1
1
2
3
4
5
Fig. 2: Sectional drawing
1 Collecting tank 2 Inlet-side connection
3 Float 4 Discharge-side connection
5 Submersible motor pump
The lifting unit consists of a stable collecting tank (1) with integrated submersible
motor pump (5), an inlet-side connection (2) and a discharge-side connection (4).
The fluid to be handled flows into the lifting unit through an inlet-side connection
(2) and is collected in a gas-, odour- and water-tight plastic tank (1). When a specified
fluid level is reached, the float (3) triggers the automatic start of the submersible
motor pump (5). The fluid handled is then pumped to above the flood level and
discharged into the public sewer via the discharge-side connection.
Design
Function
4 Description
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4.6 Fluids handled
WARNING
Pumping of impermissible fluids
Hazardous to persons and the environment!
▷Only discharge permissible fluids into the public sewer system.
▷Check the suitability of pump/system materials.
CAUTION
Unsuitable fluids
Damage to the pump!
▷Never use the pump to handle corrosive, combustible or explosive fluids.
▷Never use the pump to transport waste water from toilets and urinal systems.
▷Do not use the pump for foodstuff applications.
Standard variant
Suitable for handling chemically neutral, slightly contaminated waste water as well
as wash water.
Variant C for aggressive water
Suitable for handling the above fluids and, in addition:
▪Seawater and water containing salt
▪Swimming pool water and brackish water
▪Aggressive waste water
Variant R for water containing oil and oil emulsions
Suitable for handling the above fluids and, in addition:
▪Oil emulsions and cutting oils
▪Waste water containing oil
4.7 Scope of supply
The off-the-shelf range includes entire, ready-to-connect waste water lifting units
identified by one material number.
For configurable range models, the individual components are selected to configure
the waste water lifting unit.
The lifting unit (off-the-shelf and configurable range) is delivered unassembled in the
form of subassemblies and must be assembled on site.
Ama-Drainer-Box waste water lifting units meet the requirements of EN 12050-2.
Underfloor box 1 U – single-pump unit
Collecting tank made of impact-resistant plastic, 100 litres, for installation in
substructures and foundations.
Cover with level-adjusting extension, cover plate with floor drain and siphon trap.
Delivered in three parts:
1. Tank with extension and cover plate.
2. Submersible waste water pump which starts and stops automatically, with 3 m or
10 m cable (depending on pump size) and shockproof plug or CEE plug (for
models with three-phase motor).
3. Connection set with full set of installation parts and swing check valve (Ama-
Drainer N 301, N 302 and N 303 have an integrated swing check valve).
Underfloor box Z2 U – dual-pump unit
Collecting tank made of impact-resistant plastic, 200 litres, for installation in
substructures and foundations.
Cover with level-adjusting extension, cover plate with floor drain and siphon trap.
Delivered in four parts:
1. Tank with extension and cover plate.
4 Description
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2. Two submersible waste water pumps with 10 m cable and shockproof plug, or
free cable end for models with three-phase motor.
3. Connection set with full set of installation parts, swing check valve (Ama-Drainer
N 301, N 302 and N 303 have an integrated swing check valve) and two float
switches with 10 m cable.
4. LevelControl Basic 2 control unit for dual-pump units with automatic alternate,
peak-load and stand-by operation function.
Above-floor box 1 B – single-pump unit
Collecting tank made of impact-resistant plastic, 100 litres, for floor mounting.
Closed with odour-proof cover and taper lock ring.
Delivered in three parts:
1. Tank with cover and taper lock ring.
2. Submersible waste water pump which starts and stops automatically, with 3 m or
10 m cable (depending on pump size) and shockproof plug or CEE plug (for
models with three-phase motor).
3. Connection set with full set of installation parts and swing check valve (Ama-
Drainer N 301, N 302 and N 303 have an integrated swing check valve).
Above-floor box Z2 B – dual-pump unit
Collecting tank made of impact-resistant plastic, 200 litres, for floor mounting.
Closed with odour-proof, bolted cover.
Delivered in four parts:
1. Tank with cover.
2. Two submersible waste water pumps with 10 m cable and shockproof plug, or
free cable end (for models with three-phase motor).
3. Connection set with full set of installation parts, swing check valve (Ama-Drainer
N 301, N 302 and N 303 have an integrated swing check valve) and two float
switches with 10 m cable.
4. LevelControl Basic 2 control unit for dual-pump units with automatic alternate,
peak-load and stand-by operation function.
Accessories
Depending on the variant, the following parts may be included in the supply:
Pipe adapter for connection of inlet and vent pipes of different outside diameters
Socket gate valve CuZn
Socket ball valve 1.4408
Sealing collar for connection to site-supplied sealing sheet (underfloor box only)
Puddle flange for protection against water under hydrostatic pressure (underfloor
box only)
Level-adjusting piece H = 300 mm (underfloor box Z2 U only)
Venting device with activated carbon filter
NOTE
Prevent damage by using a mains-independent alarm switchgear or a washing machine
interrupter.
If the supply of mains voltage is interrupted or the submersible motor pump is
defective, there is a risk of flooding damage.
The AS 0, AS 2, AS 4 or AS 5 alarm switchgears in combination with an alarm
contactor trigger an alarm if the permissible fluid level in the collecting tank is
exceeded.
The KSB washing machine interrupter triggers an alarm and stops the washing
machine before the collecting tank overflows.
4 Description
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4.8 Dimensions and weights
For the dimensions refer to the outline drawing of the lifting unit. (⇨ Section 9.2
Page 52)
Table 5: Lifting unit weights (off-the-shelf range) in kg
Single-pump units Dual-pump units
Underfloor 1 U Above-floor 1 B Underfloor Z2
U
Above-floor Z2
B
[kg] [kg] [kg] [kg]
Total weight 21.2 to 30.9 14.2 to 23.9 53.4 to 69.6 46.9 to 65.3
Collecting tank
weight
15.7 8.7 31.3 29.9
4 Description
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5 Installation at Site
NOTE
All lifting units are supplied unassembled in the form of subassemblies. The following
sections describe the conditions which must be met to assemble the individual
subassemblies to form the complete waste water lifting unit in accordance with the
instructions and without compromising health and safety.
5.1 Safety regulations
DANGER
Power supply not disconnected
Danger to life!
▷Pull the mains plug and secure the pump against unintentional start-up.
DANGER
Electrical connection work by unqualified personnel
Risk of fatal injury due to electric shock!
▷Always have the electrical connections installed by a trained and qualified
electrician.
▷Observe IEC 60364 (DIN VDE 0100) requirements.
DANGER
Unsuitable electrical installation
Danger to life!
▷Make sure the electrical installation meets the VDE 0100 installation rules (i.e.
sockets with earthing terminals).
▷Make sure the electric mains is equipped with a residual current device of
maximum 30 mA.
▷Always have the electrical connections installed by a trained and qualified
electrician.
DANGER
Improper use
Danger of death from electric shock!
▷Any extension cords must match the quality of the power cable supplied with
the pump.
▷Do not expose electrical connections or devices to moisture.
5.2 Checks to be carried out prior to installation
Before installing the lifting unit make sure that the following requirements are met:
▪Check the data on the name plate of the lifting unit to make sure it can be
operated on the available mains.
▪The fluid to be handled matches the description of suitable fluids.
▪The above safety instructions have been complied with.
▪The place of installation is frost-proof.
NOTE
Observe the provisions of EN 12056 Gravity Drainage Systems in Buildings" when
installing the unit at site.
5 Installation at Site
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NOTE
Waste water lifting units are to be vented through the roof if they are sealed so as to be
odour-proof.
NOTE
Other operating manuals that describe components of this lifting unit must also be
observed.
Any transport locks that might have been provided have to be removed prior to assembly
and installation.
NOTE
Lifting units should not be installed next to sleeping or living quarters.
5.3 Installing the lifting unit
5.3.1 Installing the underfloor box
The collecting tank is installed in substructures or foundations. Make sure it is
installed in a frost-proof area. The underfloor box is not trafficable.
The following drawing can be used for reference.
1
4
2
5
3
6
8
9
7
10
11
Fig. 3: Installation example
1 Flooring 2 Screed
3 Insulation 4 Concrete
5 Pipe backfill 6 Tank backfill (sidefill)
7 Bedding 8 Cover plate
9 Level-adjustable extension 10 Sealing collar (accessory)
11 Puddle flange (accessory)
CAUTION
Groundwater under hydrostatic pressure
Water ingress!
▷Observe special measures against water under hydrostatic pressure. (⇨ Section
5.3.5 Page 25)
NOTE
Humidity control in wet areas. (⇨ Section 5.3.4 Page 23)
NOTE
A level-adjusting piece (accessory) for installation at lower depths (H = 300 mm) is
available for Box Z2 U dual-pump units. (⇨ Section 9.2.3 Page 54)
5 Installation at Site
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1. Excavate the construction pit. The construction pit must be dry during
construction.
2. Fill the level pit floor with a horizontal bedding layer of approximately 200 mm
and compact the bedding.
3. Remove cover plate 68-3 with extension 13-21 from collecting tank 591.
4. Remove the parts located in the tank and keep them in a safe place.
5. Put on provisional cover 185 to protect the collecting tank.
6. Place collecting tank into the construction pit, level it and backfill around the
base.
5.3.2 Connect the underfloor box piping
CAUTION
Stresses and strains at the piping
Impermissible load acting on the collecting tank!
▷Connect the piping without transmitting any stresses or strains; make sure that
no forces and moments act on the collecting tank.
Protect the piping against frost.
Connections
▪Support the piping weights on site.
▪All tank nozzles are closed.
5.3.2.1 Inlet and vent line
▪Open the inlet and vent nozzles selected using a saw or angle grinder and debur
the cut edges (▼A).
▪Connect the inlet and vent line using commercial connection elements, e.g. PVC-
KG socket or parts without sockets (SML).
1
2
3
4
Fig. 5: Connecting the piping
1 Provisional cover 185 2 Inlet line
3 Vent line 4 Optional emergency drainage
The vent line can also be used as a cable duct for the pump power and control cables.
Alternatively, free connection nozzles (and an additional PG 36 cable gland on
Box 1 U) are available to connect a separate conduit.
CAUTION
Line too angled
Feeding in a draw wire (fish tape) is too difficult or impossible!
▷Lay pipes with maximum angles of 30°.
A
A
Fig. 4: Opening the
nozzles
5 Installation at Site
Ama-Drainer-Box 19 of 62

5.3.2.2 Connecting the discharge line
CAUTION
Incorrect installation of discharge line
Risk of leaks!
▷Run the discharge line above the flood level before leading it into the sewer.
▷Do not connect the discharge line to the waste water downpipe.
▷Do not connect any additional sanitary installations to the discharge line.
NOTE
To prevent any backflow from the collecting main, run the discharge line in the form of a
pipe loop whose invert at its highest point must be above the locally defined flood level
(e.g. street level).
NOTE
All waste water lifting units are equipped with check valves.
NOTE
We recommend installing a gate valve in close proximity to the system.
After installation, subject the discharge line to a pressure test.
Lay discharge line with a slightly rising slope.
Discharge line of single-pump units 1 U - DN 40
G 1 1/2 thread or non-threaded pipe end produced by removing the threaded section
(glued nozzle), outside diameter 50 mm.
✓Spigot and socket connection 720.04 has been fitted at the factory.
1. Fit discharge pipe 710.01.
If the discharge line is connected via a glued joint, remove the threaded section
of the discharge pipe in the area marked Ⓐ using a saw or angle grinder; debur
the pipe end.
2. Slide the discharge pipe into the spigot and socket connection from the outside.
Apply a sufficient amount of lubricant to the pipe end before inserting it.
3. Align the discharge pipe and observe the installation dimension.
4. Connect the on-site discharge line.
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