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KTC ABX70 User manual

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1
ABX70
Brake Bleeder
INSTRUCTION MANUAL
Thank you for purchasing our Brake Bleeder Set.
Please read this Instruction Manual to use this product safely and properly.
Please fully understand handling cautions and method of use before actual use.
Also please keep this Instruction Manual together with the product.
This product is special equipment for injecting brake fluid by pressure sending.
This product is equipment driven by compressed air from compressor.
There are 2 types of handling precautions as follows;
CAUTION :Failure to heed instructions could lead to human injury
ordamage to equipment.
NOTE :Important information on use and maintenace of the product.
2
INDEX
1.EACH PART …………………………………………..… 3
2.SPECIAL FEATURE ………………………………….... 4
3.CONTENTS …………………………………………….... 4
4.SPECIFICATION ………………………………………... 4
5.APPLICATION …………………………………………... 4
6.CAUTIONS ……………………………………………….. 5
7.HOW TO USE
①.INJECTING BRAKE FLUID …………………..….. 6
②.SELLECTING ATTACHMENT ………………...… 7
③.INSTALLING ATTACHMENT TO RESE
A1 ……………………………………………….... 8
A2 …………………………………………………. 9-10
B1 or B2 + D1 ………………………………. 11-12
B1 or B2 + E1 ………………………………... 12
④.HOW TO OPERATE ………………………………. 13-14
⑤.INDICATING REMAINING AMOUNT …………... 15
⑥.MAKING UP BRAKE FLUID …………………….. 15
8.MAINTENANCE & STORAGE ………………………… 16
9.SPARE PARTS …………………………………………... 16
10.APPLICATION CHART ………………………………….. 17-18
3
1. PART
①.BODY
②. ATTACHMENT
4
2. SPECIAL FEATURE
①Shorter operation time by continuous pressure sending.
②Applicable for many car models by using 4 attachments.
③High quality compact design.
④Easy to use Air Pressure Sending Type.
⑤One touch installing Plate Rubber (Attachment A1)
⑥Superb contact by inner-pressure expansion rubber (Attachment A2, B1, B2)
3. CONTENTS
Body ………………………………………………………………… 1
Attachment A1, A2, B1, B2 …………………………………… 1 Each
Clamp D1, E1 ………………………………………………… 1 Each
Attachment Case ………………………………………….……… 1
Dust Cover ………………………………………………….……… 1
Instruction Manual ………………………………………………… 1
4. SPECIFICATION
Dimension 320×205×210mm
Hose Length 3.5m
Tank Capacity 2 litres
Indication of Remained Amount 0.2(graduation)
Body weight 6kg
Input Air Pressure 5 to 10kgf/cm2(0.5~1.0MPa)
Applied Air Pressure 1.5 to 2.5kgf/cm2(0.15~0.25MPa)
Applicable Air Coupler R1/4 Nitto Koki 20PM or equivalents
5. APPLICATION
Please refer to Applicable Car Model Chart(P17)
* Check the bore diameter and shape of the reservoir, surroundings
of the master cylinder.
Inner Dia. of reservoir must be within φ18~76.
Reservoir port must be tubular type.
There must be a space more than 100mm. above the reservoir port.
There must be a space more than 10m. at the each side of the reservoir port.
There must be a space more than 15m. below the surface of the reservoir port.
(A2,B1,B2)
5
6. CAUTIONS ON USE
Before use, read the following cautions & notes and check all items.
CAUTION
This product can be used qualified persons only such as automotive
mechanics or persons with license.
Do not use for any other purpose than sending brake fluid.
Eemove the remained air from body (switch lever position:discharge)
before removing/changing any part of this product.
Do not use the product and/or part if any crack and/or
deformation is noticed.
Turn switch lever to discharge (排気) and stop the operation if any problem
such as brake fluid leak occurred during the pressure-sending operation.
Input air pressure should be less than 10kgf/cm2(1.0mpa).
Stop the operation if the pressure indicates over 3kgf/cm2(0.3mpa).
Use the product at the temperature within 5~40゚c.
Do not apply external force on attachment after installed on the reservoir.
Do not touch on the regulator as it has already adjusted for the best.
Do not pull pressure-sending hose.
Do not use deteriorated pressure-sending hose.
Do not bend pressure-sending in operation.
Do not give any impact or trail pressure-sending hose, etc. they can be
causes for trouble.
Do not disassemble or alter the product.
Use only the specified products such as pressure-sending hose.
NOTE
Work mehod on brakes should be done basen on the maitenace mamual of
each car maker.
Read instruction manual and cautions for brake fluid and fully understand
about this prodcut.
Use brake fluid specified by car maker.
Be careful not to spilt brake fluid on body.
If brake fluid spilt out, take it quickly by waste and wash with water.
Turn switch lever to neutral (中立) for storaging.
NOTE(About abs installed vehicle)
This product can be used for abs or hydro-unit installed cars, but be careful
about the following points;
Abs installed cars may let it’s computer work by itself and draw air into
actuator. So please do operation based on maintenance manual of each car
maker.
Hydro-unit or hydraulic booster installed cars may need to remove air from
such device it self. So please do operation based on maintenance manual
of each car maker.
6
7. HOW TO USE
①.Injecting brake fluid
Injecting full capacity(Max. 2 litres)
※If not full capacity, please apply a different method(Please refer to P15)
(1).Turn Switch Lever from Neutral (中立) to Discharge (排気), open Cap and
inject brake fluid. until it comes to Filter Position (Full Capacity = 2 litres).
NOTE
・Do injecting operation on a level surface.
・Be careful that any dust or foreign object will not enter into Tank.
・Do not give any damage on rubber packing.
(2).After injecting brake fluid, fasten Cap to Lock Position.
Turn Switch Lever to Neutral (中立 ).
NOTE
・After injecting brake fluid, do not forget to turn Switch Lever to Neutral
(中立 ). Otherwise, Valve may be damaged or broken.
7
②.Selecting Attachment
※Regarding the reservoir guard, there are 3 types (5 kinds).
So please select the suitable Attachment by checking shapes of the reservoir
and the guard, inner diameter of diaphragm, surroundings of the master
cylinder and referring to Application Chart.
a) Flange Type(3 kinds)
Guard Upper Screw Upper Screw
& &
Lower guard Lower Claw
b) Claw Type c) Screw Type
※Although B1 or B2 + D1 can
be used, we recommend you to
use B1 or B2 + E1.
d) Attachment Applicable Size
Type Inner Diameter of Reservoir
A1 φ18~31
A2 φ32~45 ※A2 can be used with E1
B1 φ46~60 D1 Claw Type
B2 φ61~76 E1 Chain Type
8
③.Installing Attachments to Reservoir
Select the suitable Attachment by checking shapes of the reservoir and guard,
inner diameter of diaphragm, surroundings of the master cylinder and
referring to Application Chart.
[ How to use Attachment A1 ]
(1) Adjust by turning Lock Nut clockwise to make enough slit between Claw and
Plate Rubber.
(2) Remove the cap of the reservoir.Widen Left and Right Claws and get them on
the reservoir, and hitch them on the guard evenly.
(3) Set Plate Rubber on the center of the reservoir port, turn Lock Nut
counter-clockwise and fix Attachment on the reservoir with Plate Rubber and
Claws. When Claws hit the guard, turn Lock Nut 3 times or so to fix Plate
Rubber on the reservoir tightly.
NOTE
・After installed, check Plate Rubber’s position on the center of port.
・Be careful as the position of hitching Claws may differ according to the
shape of the guard.
・Fasten Lock Nut tightly, otherwise brake fluid may leak.
NOTE
・After installing on the reservoir, do not give any external force on Attachments.
Otherwise, it may give damage to the reservoir or cause brake fluid leak.
9
[ How to use attachment A2 ]
(1) Remove the cap and strainer of the reservoir. Turn Adj. Nut clockwise close
to the bore of the reservoir port and pooch Expansion Rubber.
(2) Push Expansion Rubber into the reservoir port. Widen left and right Claws by
fingers, and get them on the reservoir making the master cylinder and Claw
at right angle, and hitch Claw on Guard.
(3) Insert Expansion Rubber into the reservoir until Plate contacts the guard.
While pushing Plate, turn Adj. Nut clockwise until locked to make Expansion
Rubber contact closely with the reservoir port and fix.
NOTE
・Do not forget to pooch Expansion Rubber, otherwise it may contact the
separator and cannot be used properly.
NOTE
・Be careful as the position of hitching Claws may differ according to the
shape of the guard of the reservoir.
NOTE
・Reduce brake fluid to the minimum level or put a waste cloth on the air
coupler not to make the engine room dirty by spilt brake fluid from Plug
Coupler, etc.
10
(4) Turn Lock Nut counter-clockwise. After Plate contact the guard, turn Lock
Nut one time or so to fix Attachment on the reservoir by Plate and Claw.
If the reservoir is old or changed in its shape, install A2 and then Put Clamp
E1 as the above, and put the chain on the master cylinder body.
(※Please refer to Page 12 for installing E1)
[ HOW TO USE ATTACHMENT B1 OR B2 + CLAMP D1 ]
※Put D1 on B1 or B2 for use.
CAUTION
・For car models with the master cylinder and reservoir are fixed by the hose
band (Honda, Daihatsu, etc), check the hose band tightly fastened, otherwise
the reservoir may move out of the position by applying pressure.
Or use E1 if applicable.
(1) Remove the cap and strainer of the reservoir. Turn Adj. Nut clock-wise close
to the bore of the reservoir port and pooch Expansion Rubber.
NOTE
・Do not forget to pooch Expansion Rubber, otherwise it may contact the
separator and cannot be used properly.
(2) Insert Expansion Rubber into the reservoir until Plate contacts the guard.
While pushing Plate, turn Adj. Nut clockwise until locked to make Expansion
Rubber contact closely with the reservoir port and fixed.
NOTE
・Reduce brake fluid to the minimum level or put a waste cloth on the air
coupler not to make the engine room dirty by spilt brake fluid from Plug
Coupler, etc.