KTC GOD80A User manual

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INSTRUCTION MANUAL
OIL DRAINER No.GOD80A
Thank you for purchasing KTC (No.GOD80A).
In order to use this product safely and correctly, please be sure to read this Instruction Manual
before use. Be sure to understand the precautions and usages described herein and warning
labels shown on the product before using it.
Please store it with the product.
・Please be sure to read and understand this Instruction Manual and precautions.
・Make sure that no bolts and nuts are loose on each of parts.
・Be careful not to expose the product to chemicals, seawater, and moisture.
・For safety, be sure to wear eye protection when you using the product.
・Maintenance and safety checks should follow this instruction manual. Otherwise, it may cause the product or
car break, or malfunction.
・Do not use the product when the product or object to be worked on is defective in any way such as it has
crack or distortion.
・Do not operate the product with excessive torque, which may lead to damaging the product. Do not use it
outside the specified torque range.
・Do not apply pressure or shock to the product. Otherwise, it may cause the product to malfunction.
・Do not disassemble or remodel the product. The product cannot function fully after it has been heated or
remodeled.
・Do not operate the product on an unstable workpiece.
・Do not operate the product on an object or part which is out of the scope or specification of the product.
Otherwise, it may cause the product to break or malfunction.
For receiving, transporting, and discharging waste oil from automobile oil change.

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・Wear safety goggles, gauntlet, ear pieces, safety hat, antidust mask when taking out oil with high
temperature. Be careful not to get burned.
・Use KTC genuine products for replacement of parts.
・Do not use in areas with slopes or rough surfaces.
・Be sure to hold on to the discharge hose since the nozzle vibrates while waste oil is discharged.
・Hold the pipe handle and the grip on waste oil tray to transfer the product in order not to fall during
transfer.
・Fix the pipe handle and the grip on waste oil tray by a fixing strap during transfer.
・Be sure to keep waste oil tray, during adjustment the height.
・Unplug nozzle plug of discharge hose, before starting discharging.
・Discharging pace is changed by oil temperature.
・This product is for automobile oil. Do not use this product for purpose other than its original or modify
it.
・Do not pour in strongly inflammable substances (gasoline, thinner, benzene, etc.) or strongly corrosive
substances (brake fluid, water, LLC, chemicals, etc.).
・Do not raise the input air pressure over 1bar (0.1Mpa / 1kgf / cm2) while discharging waste oil.
・Do not heat the tank and not to use it near heat reservoir.
・Do not pour waste oil over the stop line on the level gauge.
・Do not leave the tank in the pressured state.
・Do not close inlet valve except discharging.
・Do not put anything (oil filter etc.) on waste oil tray.
・When waste oil discharge is complete, do not open inlet valve or tank can until exhaust sound stops.
Structure and Part Names
Ukeru-Kun
nn
GOD80A
80L
L
62L
580(390)X 300
28

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Application
Light automobile to standard-sized car and 2t
INSTALLATION OF CASTER (Pic. 1)
・Install fixed caster on the both shaft behind the Tank, and fix it
by fastening Snap Ring.
・Install a free caster in the hole position ahead, place the washer,
and tighten the hexagon cap nut with the wrench etc.
Apply engine oil a little on moving part of caster if the caster
does not move smoothly.
INSTALLATION OF PIPE HANDLE etc. (Pic. 2)
・Insert the pipe handle, into the bottom if the installation hole and
fix with socket head cap screw bolt (with across flat 5mm).
・Attach the tray to the section as shown in the figure. Attach
tank cap.
・Attach air regulator.
Take caution not to damage the O-ring.
INSTALLATION OF DISCHERGE HOSE (Pic. 3)
・Connect Discharge Hose with Discharge hose Valve on the bottom
of Tank and fix it by Hose Band (with across flat 7mm).
Fasten Hose Band tightly by a socket wrench, etc.
to prevent leakage.
Falling
Prevention Net
Bowl
Wide Hat
Waste Oil Tray
Falling
Prevention
Net
Bowl
Air Regulator
Pipe Handle
Discharge
Hose
Discharge
Hose Valve
Tank
Free Caster
Slide Pipe
Dial Nut
Tank Cap
Tray
Tray
Nozzle Cap
Fixed Caster
HOW TO ASSEMBLE
Pic.1
Pic.2
Air
Regulator
O-Ring
Tank Cap
Pipe
Handle
Socket Head Cap Screw Bolts
Tray
Grease
Grease
Hose Band
Pic.3

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<Adjustment the Height of Waste Oil Tray>
①Put Oil Drainer in a stable and horizontal place.
②Hold Waster oil Tray by hand to prevent falling down. (Pic.6)
③Loosen Dial Nut.
Be Careful of your head not to be hit by waste Oil Tray when
loosening Dial Nut.
④Adjust the height of Waste Oil Tray according to the position of Drain Plug.
⑤Fasten Dial Nut securely to fix Slide Pipe.
Make sure to fix Slide Pipe and fasten Dial Nut firmly so that not to
fall.
<Receiving Waste Oil>
⑥Confirm that the inlet valve is open. (Pic.7)
⑦Confirm Tank Cap is loosened. ( for air release)
⑧Confirm the position and direction of drain plug. Then loosen to remove it.
Do not poor waste oil into Tank over the stop line on Level Gauge.
Do not put oil filters, etc. on Waste Oil Tray.
INSTALLATION OF SLIDE PIPE (Pic. 4)
・Install Slide Pipe on the front side of the Tank, and fix
it by fastening Ring Nut with a pipe wrench.
INSTALLATION OF WASTE OIL TRAY (Pic. 5)
・Screw the bottom mouth into Slide Pipe and fix it by fastening with
a wrench. Attach Wide Hat with Falling Prevention Net to complete
Waste Oil Tray.
Apply engine oil a little on moving part of Slide Pipe if Waste Oil
Tray does not move up and down smoothly.
・Wind up Aspiration Hose with the air hose detached, stores the Aspiration Nozzle in the holder, and keep it in
a steady place.
・Fix the caster with the trig etc. to discharge all wasted oil of the tank, and so as not to fall and keep it when
keeping it for a long time.
A. GOD80A Waste Oil Draining
Pic.4
Ring Nut
Pic.5
Wide Hat
Falling
Prevention
Net
Bowl
Slide Pipe
Method of custody
HOW TO USE
Pic.6
Slide Pipe
Waste Oil Tray
Tank Cap
Loosen
Tighten
Dial Nut
Direction
of
Dial Nut
Insert Valve
Pic.7
Close
Open

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<Preparation for Discharge>
①Close all valves including inlet valve, air regulator valve, and aspiration
valve. (Pic.8)
②Close Tank Cap.
③Loosen Dial Nut and pull up Waste Oil Tray to the upper limit (till you can
hear the click sound by connection of Slide Pipe). (Pic.9)
④Tighten Dial Nut and fix it.
⑤Confirm if the discharge container (drum, waste oil tank etc.) has enough
open capacity.
⑥Remove the nozzle cap on discharge hose and insert into the discharge
container.
Use a waste cloth to prevent waste oil from you when you remove
the nozzle cap.
<Discharging>
⑦Hold the discharge hose by hand to prevent it from coming off of the
discharge container. (Pic.10)
⑧Connect air hose.
⑨Open discharge hose valve.
⑩Open air regulator valve.
⑪When discharge is complete, remove air hose. And close the discharge
hose valve when the exhaust sound stops.
Just before the tank of this product become empty (discharge completion),
waste oil and air will be mixed and discharged, causing vibration in the
discharge hose nozzle. Always hold the discharge hose securely during
discharge.
Close the discharge hose valve if you want to stop discharge for an emergency.
When waste oil discharge is complete, do not open inlet valve when the exhaust sound stops.
Do not close inlet valve except when oil is discharged.
Waste oil discharge rate will very depending on the waste oil temperature. It sometimes takes time to
discharge when waste oil is cold.
If the discharge operations are not followed, waste oil may flow backward and may result with splash or
mist of waste into the air.
Do not raise the input air pressure over 1bar (0.1Mpa/1kgf/cm2) after the decompression.
Discharge hose is connected with the pipe which extends to the bottom of the tank, and waste oil below the
level gauge can be discharged.
Wind up and fix the hoses so as not to rub.
B. GOD80A Discharging Oil from the tank
Pic.8
Close
Close
Inlet Valve
Close
Air Regulator Valve
Discharge
Hose Valve
Close
Tank
Cap
Pic.9
Slide Pipe
Tighten
Direction
of
Dial Nut
Loosen
Click
Dial Nut
Pull up to
the upper limit
Pic.10
Always hold it!

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Tried to discharge waste oil in the tank but “cannot discharge”or “the discharge quantity is small.”
Close Inlet Valve on Slide Pipe and pull up Waste Oil Tray to the upper limit till you can hear the click
sound by connection of Slide Pipe.
Adjust the input air pressure under 1bar (0.1Mpa/1kgf/cm2).
TROUBLE CHECKPOINT
Please consult the dealer about the repair and the
check when it is not improved even if it executes it.

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Though the product number of any parts of this page is GOD-XXXX,
“GOD-“is omitted to save space in the picture.
SPARE PARTS
Though the product number of any parts of this page is
GOD-XXXX, “GOD-“is omitted to save space in the picture.
SPARE PARTS
Part Name
Air coupler
Friction Ring
Tray
Discharge Hose Valve
Pipe Handel (Small)
Dial Nut
Level Gauge Elbow Assy
Tank Cap
Fixed Caster φ150 (with Snap Ring)
Bowl
Product No.
Volum
e
1set
Part Name
Product No.
Product No.
Part Name
Discharge hose Assy
Hose band
Level Gauge Pipe (for 80L Tank)
Wide Hat + Falling Prevention Net
Inflow Valve
Safety Vale
Free Caster φ80 (with nut)
Air Regulator Valve
Vacuum Gauge
Air Regulator
Regulator Assy
Slide Pipe Assy
Packing
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
volume
volume
1set
1set
2set
1set
1set
1set
1set
1set
1set