KTC GOD80E User manual

OILDRAINER
InstructionManual
CAUTION
ThankyouforpurchasingKTCOilDrainer(No.GOD80E).
Inordertousethisproductsafelyandcorrectly,
pleasebesuretoreadthisInstructionManualbeforeuse.
・Pleasestoreitwiththeproduct.
・Wearsafetygoggleswhentakingoutoilwithhightemperature.
・Becarefulnottogetburned.
・Donotaltertoit.
・UseKTCgenuineproductsforreplacementofparts.
・Thisproductisforautomobileoil.Donotusethisproductforpurposeotherthanitsoriginalormodifyit.
・Donotpourinstronglyinflammablesubstances(gasoline,thinner,benzene,etc.)orstrongly
corrosivesubstances(brakefluid,water,LLC,chemicals,etc.).
・Lockthefreecasterswithbrakesatalltimesexceptduringtransfer.
・Fixthepipehandleandthegriponwasteoiltraybyafixingstrapduringtransfer.
・Becarefulnottofallduringtransfer.
・Donotuseinareaswithslopesorroughsurfaces.
・Holdthepipehandleandthegriponwasteoiltraytotransfertheproduct.
・Donotraisetheinputairpressureover1barwhiledischargingwasteoil.
・Besuretoholdontothedischargehosesincethenozzlevibrateswhilewasteoilisdischarged.
・Becarefulnottoshutinhandsbetweendialnuts,duringadjustmentthehightofwasteoiltray.

StructureandPartNames
WasteOilTray
Falling
PreventionNet
Bowl
Tray
Aspiration
Nozzle
DischargeAirRegulator
NozzleHolder
InflowValve
SlidePipe
FixedCaster
Ejector
PipeHandle
Effective
Capacity
LevelGauge
DischargeHose
Tank
DischargeHoseValve
FreeCaster
Full
Capacity
Tank
Capacity
WasteOilTray
ProductNo. Size
L×H
CasterDiameter
Front
(Free)
Rear
(Fixed)
Aspiration
Hose
Discharge
Hose
AirPressurized
NittoKoki20PM
AirCoupler
forInput
Discharge
Method ▼kg
PackagedContents
PartsName
Tank
FixedCaster
Attached;AspirationNozzle
FixedCasterC-Ring
FreeCaster
WasherforFreeCaster
NutforFreeCaster
EjectorAssyandAspirationHose
SlidePipe
WasteOilTray
FallingPreventionNet
QʼTY
PipeHandle
BoltforPipeHandle
DischargeHose
Tray
NozzleHolder
BandforDischargeHose
DischargeAirRegulator
O-RingforDischargeAirRegulator
Bolt
InstructionManual
PartsName QʼTY PartsNo. QʼTY
FlexibleAspirationNozzleφ8x700
FlexibleAspirationNozzleφ5x700
FlexibleAspirationNozzleφ6x700
FlexibleAspirationNozzleφ7x1000
MetalAspirationNozzleφ5x700
MetalAspirationNozzleφ6x700
AspirationAdapterforVW
AspirationAdapterforBMW
Application
Vehicleupto2tontruck
Storage
Removetheairhose,windinguptheaspirationhoseandappliedtothehandle.
Houseaspirationnozzleinaholder.
Leavenowasteoilinthetankduringlong-termstorage.
Keepitinaflatplace. Donotstorewhilepressurizingthetank.
Maintenance
Detachsilencercoverofejectorperiodicallyandremovestains.
<Maintenance:DetachSilencerCover>
SilencerCover
Turn

HowtoAssemble
Attachthecaster
AttachfixedcastertotheshaftoftankbehindwithC-Ring.
Attachfreecasterwithnuttofronthole.
Attachpipeandtray
Fixpipehandlewithbolt(5mm).
Mounttraytotank.
Attachejectorassy
Attachejectorassytotank(pipehandleside),
thenfixringnutwithpipewrench.
Attachdischargeairregulator
AttachdischargeairregulatorwithboltandO-Ring.
Attachdischargehose
Attachdischargehosetodischargehosevalvewithhoseband.
Attachslidepipe
Attachslidepipetotank.
Attachwasteoiltray
Screwbowltoslidepipe,thenfixwithwrench.
Insertfallingpreventionnettobowl.
Attachnozzleholder
Attachnozzleholdertosideoftank,
thenputeachaspirationnozzleintoholder.
Apply
Grease
Apply
Grease
PipeHandle
Tray
Bolt(5mm)
DischargeAirRegulator O-Ring
DischargeHose
HoseBand
RingNut
FallingPreventionNet
Bowl
SlidePipe
AspirationNozzle
AspirationNozzleHolder

HowtoDownwardDraining
○AdjusttheHeightofWasteOilTray
HowtoUse
Putanoildrainerathorizontalandstableplace.
Holdthewasteoiltraybyhandtopreventitfromdroppingoff.
Loosendialnut.
Adjusttheheightofwasteoiltrayaccordingtodrainplug'sposition.
Tightendialnuttofixslidepipe.
○ReceivetheWasteOil
Checktheinflowvalveisopen.
Checkvalveofdischargeairregulatorisopen.
Checkpositionanddirectionofdrainplug,thenremovethedrainplug.
(Forairvent)
(Figure1)
InflowValve
SlidePipe
Directionof
DialNut
WasteOil
Tray
DialNut
Loosen Tighten
(Figure2)
Close
Open
(Figure3)
Discharge
AirRegulator
Valve
(Figure4) (Figure5)
HowtoUpwardDraining
○BeforeWork
Putanoildrainerathorizontalandstableplace.
Loosendialnutandpullupwasteoiltraytoupperlimit.
Closeinflowvalve,dischargehosevalve,
aspirationnozzlevalveanddischargeairregultorvalve.
Connectairhosetoejector.
Turndialofejectorcounterclockwisefully.
Checkthattheneedleofejectorhasreachedthegreenzone.
(Clicksoundfromconnectionpartcanbeheard)
PullUptoUpperLimit
Loosen
Tighten
Click
InflowValve
Close
Close
Close
Close
Aspiration
NozzleValve
DischargeHose
Valve
GreenZone
Turn
(Figure6) (Figure7)
(Figure1)
(Figure3)
(Figure4)
(Figure2)
(Figure5)
(Figure6)
(Figure7)

HowtoUse (Figure8)
About5cm LevelGauge
AspirationNozzle
EstimatedInsertion
Engine Aspiration
Nozzle
LevelGauge
GuidePipe
OilPan
Click
Click
<SituationwhenAspirationNozzletouchesoilpan>
(Figure9) (Figure10) InflowValve
Click
Close
Close
Close
Close
Aspiration
NozzleValve
Discharge
HoseValve
Tighten
Loosen
PullUptoUpperLimit
(Figure11)
Turn
○ExtractionWork
HowtoUpwardDraining
Removeanoilfillercap.
Pullouttheoillevelgauge.
Selecttheaspirationnozzle.
Insertaspirationnozzleintoguidepipeoflevelgauge.
Removethenozzlecapoftheaspirationhoseand
connecttheaspirationnozzleandtheaspirationhose.
6.
Stopatthepositioncorrespondingpluggingawaytotheoilpan.
Opentheaspirationnozzlevalvethenworkbegins.
Closetheaspirationhosevalveoncetheaspirationisfinished,
separateitfromaspirationnozzleandtheninstallnozzlecap.
Pullouttheaspirationnozzle,thenreturnlevelgaugetoguidepipe.
HowtoDischargeWasteOil
○PrepareforDischarge
Loosendialnutandpullupwasteoiltraytoupperlimit.
Tightendialnut.
Closeinflowvalve,dischargehosevalve,
aspirationnozzlevalveanddischargeairregulator.
Turndialofejectorclockwisefully.
Removethenozzlecapofthedischargehose
andinserttoplacefordischarging.
(Clicksoundfromconnectionpartcanbeheard) (Figure9)
(Figure10)
(Figure11)
(Figure8)

HowtoUse
○DischargeWork
HowtoDischargeWasteOil
・
Connectairhosetodischargeairregulator.
Opendischargehosevalve.
Holdthedischargehosebyhandtopreventitfrom
comingoffoftheplacefordischarging(Drumetc…).
(Figure12)
(Figure15)
(Figure13)
(Figure14)
Opendischargeairregulatorvalveslowly.
Oncethedischargeisfinished,closedischargeairregulatorvalve.
Removeairhoseandafterexhaustsoundstopped,
closedischargehosevalve.
(Figure12)
(Figure13)
(Figure14)
Discharge
AirRegulator
AirHose
Discharge
HoseValve Open
SecurelyHold
Open
(Figure15)
SecurelyHold
・
Loosendialnutofslidepipeandpulldownwasteoiltraytolowerlimit.
Applyaspirationhoseanddischargehosetopipehandle.
Holdthedischargehosebyhandtopreventitfrom
comingoffoftheplacefordischarging(Drumetc…).
Movewhileholdingpipehandle.
HowtoMove
4.

SPAREPARTS Thoughtheproductnumberofanyparts
ofthispageisGOD-XXXX,"GOD-"isomitted
tosavespaceinthefigure.
PARTSNAME PARTSNO. PCS PARTSNAME PARTSNO. PCS PARTSNAME PARTSNO. PCS
AdapterA
FlexibleNozzle5×700mm
FlexibleNozzle8×700mm
AdapterB
DischargeHoseAssy
HoseBandforDischargeHose
LevelGaugePipe（for80LTank）
Set
Set
Set
Set
Set
Set
Set
Set
Set
Set
Sets
Ring
Ring
Ring
Ring
Ring
Ring
Ring
Ring
FlexibleNozzle6×700mm
FlexibleNozzle7×1000mm
P
AspirationHoseAssy
SilencerAssy
Ring
MetalNozzle5×700mm
EjecterAssy
FreeCasterφ80（withNut）
Ring
MetalNozzle6×700mm
AirCoulper
ValveforAirRegulator
ValveforDischargeAirRegulator
Ring
Tray
DischargeHoseValveAssy Barometer
InflowValve Ring
PipeHandle（Straight）
LevelGaugeElbowAssy
VacuumGauge
AirRegulator
Ring
NozzleHolder
FixedCasterφ150（withSnapRing）
Bowl+FallingPreventionNet
SafetyValve
RegulatorAssy
SlidePipeAssy
Ring

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KYOTOTOOLCO.,LTD.128,SAYAMA-SHINKAICHIKUMIYAMA-CHO,KUSE-GUNKYOTO613-0034JAPAN