KUHN FC4460 TCR User manual

Original instructions
KN342AGB_C
Read carefully before starting the machine
Operator's manual
Mower conditioner
A0001 > A9999
FC4460 TCR/TCS
KN342AGB_C - English - 10-2018
*KN342AGB_C*

1. - Dear Owner
FC4460 TCR/TCS
3
KN342AGB_C
Mower conditioner
1. Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this
manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND
MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR
REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured
andcarefully inspected in the same factory thatbuilds the machine to assure high quality and accurate fitting
of any necessary replacements.
About improvements
We are continually striving to improve our products. We therefore reserve the right to make improvements
or changes when it becomes practical to do so, without incurring any obligations to make changes or
additions to the equipment sold previously.
Wear parts
Wearing parts fitted on our machines have been tested in very different situations to optimize their service
life. Nevertheless, the service life depends highly on the conditions of use (products to handle, soil, weather
conditions, etc...).
Document illustrations
The illustrations in this manual may be based on one type of machine only. However, all instructions apply
to all machines covered in this manual.
Copyright 2018 KUHN

FC4460 TCR/TCS
42. - Contents
KN342AGB_C
Mower conditioner
2. Contents
1. Dear Owner .....................................................................................................................3
2. Contents..........................................................................................................................4
3. Identification of the machine.........................................................................................7
3.1 Front view ........................................................................................................................................ 7
3.2 Rear view......................................................................................................................................... 7
3.3 Model identification plate ................................................................................................................. 8
3.4 Optional equipment.......................................................................................................................... 9
4. Safety.............................................................................................................................10
4.1 Description of symbols used in this document...............................................................................10
4.2 Safety instructions ..........................................................................................................................11
4.2.1 Introduction........................................................................................................................11
4.2.2 Read and follow the safety instructions.............................................................................11
4.2.3 Safety decals.....................................................................................................................11
4.2.4 Precautions to be taken before carrying out any operations on the machine................... 12
4.2.5 Precautions when coupling...............................................................................................12
4.2.6 PTO shaft.......................................................................................................................... 12
4.2.7 Hydraulic circuit................................................................................................................ 15
4.2.8 Remote controlled components........................................................................................ 15
4.2.9 Precautions when driving ................................................................................................. 16
4.2.10 Precautions when driving on public roads........................................................................ 16
4.2.11 Maximum speed...............................................................................................................18
4.2.12 Tyres................................................................................................................................. 18
4.2.13 Precautions to take before using the machine ................................................................. 18
4.2.14 Precautions during manoeuvres....................................................................................... 18
4.2.15 Precautions for machine use............................................................................................ 19
4.2.16 Projection of stones and foreign objects........................................................................... 20
4.2.17 Precautions for maintenance and repair work..................................................................21
4.2.18 Waste disposal .................................................................................................................21
4.2.19 Precautions to take before using the parking stands........................................................ 22
4.3 Location and description of safety decals on the machine ............................................................ 23
4.3.1 Location of safety decals..................................................................................................23
4.3.2 Description of safety decals.............................................................................................. 24
4.4 Road safety equipment and recommendations ............................................................................. 25
4.4.1 Tyre pressure....................................................................................................................26
4.5 Likely critical failures...................................................................................................................... 27
4.6 Incorrect use of the machine by the user....................................................................................... 27
4.7 Limit state criteria........................................................................................................................... 27

2. - Contents
FC4460 TCR/TCS
5
KN342AGB_C
Mower conditioner
5. Machine specifications................................................................................................ 28
5.1 Description and glossary ............................................................................................................... 28
5.1.1 Designated use of the machine........................................................................................ 31
5.2 Technical specifications................................................................................................................. 31
5.2.1 Designated parameters.................................................................................................... 32
5.3 Required equipment...................................................................................................................... 32
5.3.1 Pto shaft........................................................................................................................... 32
5.4 Sound levels.................................................................................................................................. 32
6. Putting into service...................................................................................................... 33
6.1 Description of control elements ..................................................................................................... 33
6.2 Coupling and uncoupling............................................................................................................... 34
6.2.1 Description of coupling elements ..................................................................................... 34
6.2.2 Preparing the tractor......................................................................................................... 34
6.2.3 Coupling the machine.......................................................................................................35
6.2.4 Hydraulic connections......................................................................................................37
6.2.5 Electrical connections....................................................................................................... 37
6.2.6 Fit the check chains.......................................................................................................... 37
6.2.7 Primary PTO shaft............................................................................................................ 38
6.2.8 Intermediate PTO shaft .................................................................................................... 40
6.2.9 Adjusting the machine......................................................................................................42
7. Instructions for transport............................................................................................ 44
7.1 Transport position.......................................................................................................................... 44
7.2 Putting the machine into transport position ................................................................................... 44
7.3 Conformity with the road regulations............................................................................................. 46
7.4 Machine transport using transport means ..................................................................................... 46
8. Instructions for work................................................................................................... 47
8.1 Putting the machine into work position.......................................................................................... 47
8.2 Adjustments in working position .................................................................................................... 48
8.2.1 Cutting height................................................................................................................... 48
8.2.2 Ground pressure .............................................................................................................. 50
8.2.3 Conditioning intensity....................................................................................................... 51
8.2.4 Checking the roller parallelism and gap........................................................................... 52
8.2.5 Swathing and wide spreading .......................................................................................... 54
8.3 Machine use .................................................................................................................................. 56
8.3.1 Drive speed...................................................................................................................... 57
9. Recommendations for uncoupling............................................................................. 58

FC4460 TCR/TCS
62. - Contents
KN342AGB_C
Mower conditioner
10. Optional equipment......................................................................................................60
10.1 Check chains ................................................................................................................................. 60
10.2 Lifters............................................................................................................................................. 60
10.3 Wide spreading system ................................................................................................................. 61
10.3.1 Instructions for work .........................................................................................................61
10.4 1 3/8 - 21 spline yoke..................................................................................................................... 63
10.5 Outline marker lights......................................................................................................................64
10.6 Female coupler.............................................................................................................................. 64
10.7 Raised skid shoes adjustable in height.......................................................................................... 64
10.7.1 Adjustments......................................................................................................................65
10.8 Swath shield extensions................................................................................................................ 67
11. Maintenance and storage ............................................................................................68
11.1 Frequency chart.............................................................................................................................68
11.2 Cleaning the machine.................................................................................................................... 69
11.3 Lubrication ..................................................................................................................................... 70
11.3.1 PTO shafts........................................................................................................................ 71
11.3.2 Grease..............................................................................................................................74
11.3.3 Draining............................................................................................................................ 75
11.4 Maintenance ..................................................................................................................................80
11.4.1 Checking the oil levels...................................................................................................... 80
11.4.2 Side gearbox filter............................................................................................................. 81
11.4.3 Inspection of knives and securing elements..................................................................... 82
11.4.4 Fitting of the lifters ............................................................................................................92
11.4.5 Ground pressure adjustment system................................................................................ 94
11.4.6 Roller drive ....................................................................................................................... 99
11.5 Storage ........................................................................................................................................ 101
11.5.1 At the end of each season.............................................................................................. 101
11.5.2 At the start of each season............................................................................................. 101
11.5.3 Storage........................................................................................................................... 102
11.6 Dismantling and scrapping of the machine.................................................................................. 102
12. Troubleshooting guide...............................................................................................103
13. Limited Warranty ........................................................................................................105

3. - Identification of the machine
FC4460 TCR/TCS
7
KN342AGB_C
Mower conditioner
3. Identification of the machine
3.1 Front view
3.2 Rear view

FC4460 TCR/TCS
83. - Identification of the machine
KN342AGB_C
Mower conditioner
3.3 Model identification plate
- Please write below the type and serial number of
the machine. This information is to be given to the
Kuhn authorized dealer for any spare parts order
or warranty claim.
• (1) The manufacturer:
• (2) Type:
• (3) Serial Number:
• (4) Weight:
According to the country of destination,
additional plates can be fitted on the
machine.
For machines aimed at countries which are
members of the European Union (EC marking):
• (5) Manufacturing year:
For machines aimed at countries member of the
Eurasian customs union (EAC marking):
• (6) Model year:
• (7) Manufacturing year:
TYPE
MASSE kg
KUHN S.A.
67700 SAVERNE - FRANCE
N°
MADE IN FRANCE
1
3
2
4
5
09993600
25: Year of Construction
0000
00/0000
26: Model Year
7
6

3. - Identification of the machine
FC4460 TCR/TCS
9
KN342AGB_C
Mower conditioner
3.4 Optional equipment
- Tick box corresponding to the equipment fittedon
your machine:
Check chains.
Lifters.
Wide spreading system.
1 3/8 - 21 spline yoke.
Outline marker lights.
Female coupler.
Raised skid shoes adjustable in height.
Swath shield extensions.

FC4460 TCR/TCS
10 4. - Safety
KN342AGB_C
Mower conditioner
4. Safety
4.1 Description of symbols used in
this document
This symbol indicates a potentially hazardous
situation that if not avoided, could result in serious
bodily injury.
Thissymbol isused to identify special instructions or
procedures which, if not followed strictly, could
result in machinery damage.
This symbol is used to communicate technical
information of particular interest.