Kuhnke Ventura Vico User manual

Kuhnke Electronics
Instruction Manual
Ventura Vico / Scout 401
Toucht Terminal / Panel PLC
E 802 B 10 December 2013

2
This technical information is directed primarily to specialists involved in the conception, design and construction of machines. It does
not indicate any information about availability of products. The technical specifications stated herein are only of descriptive nature and
do not represent a guarantee as to the ability or usability of a product in a legal sense. Such specific assurances are subject to individ-
ual contractual agreements. We do not accept any claims for compensation of damages for whatever reason, unless substantial proof
of intention or gross negligence is provided. Complete or partial reproduction of this document requires the written consent of the au-
thor. All rights concerning changes, omissions and misconceptions are reserved. Ilustrations similar.
Microsoft® Windows® and the Windows logo are registered trademarks of Microsoft Corporation in the USA and other countries.
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation mbH, ermany.
Additional info
rmation on the PLCopen organization can be found at www.plcopen.org.
CiA® and CANopen® are registered community trade marks of CAN in Automation e.V.
All rights reserved by the individual copyright holders.
Reproduction even of extracts only with the editor's express and written prior consent.

3
Table of Contents
1 Introduction ....................................................................................................................................5
2 Reliability, Safety ...........................................................................................................................6
2.1 Intended Use......................................................................................................................6
2.2 Target roup......................................................................................................................6
2.3 Reliability............................................................................................................................6
2.4 Symbols .............................................................................................................................6
2.4.1 Danger..............................................................................................................................7
2.4.2 Attention ...........................................................................................................................7
2.4.3 Note..................................................................................................................................7
2.4.4 Under Construction ..........................................................................................................7
2.4.5 Instruction.........................................................................................................................7
2.5 Safety .................................................................................................................................7
2.5.1 Project Planning and Installation......................................................................................8
2.5.2 Maintenance and Servicing..............................................................................................8
2.6 Electromagnetic Compatibility............................................................................................9
2.6.1 Definition ..........................................................................................................................9
2.6.2 Interference Emission ......................................................................................................9
2.6.3 eneral Notes on Installation...........................................................................................9
2.6.4 Electrical Immission Safeguard......................................................................................10
2.6.5 Cable Routing and Wiring ..............................................................................................10
2.6.6 Location of Installation ...................................................................................................10
2.6.7 Particular Sources of Interference..................................................................................10
3 System Description......................................................................................................................12
3.1 Design ..............................................................................................................................12
3.2 Technical Properties ........................................................................................................13
Mechanical properties.................................................................................................................15
BIOS and operation systems ......................................................................................................15
3.3 Internal battery .................................................................................................................16
3.3.1 Replacement of the internal battery ...............................................................................16
4 Connectors ..................................................................................................................................17
4.1 Ethernet/PoE (X24) ..........................................................................................................17
4.2 Power (X1) .......................................................................................................................17
4.3 RS-232/RS-485 or CAN (X9) ...........................................................................................18
4.3.1 Option: RS-232/RS-485 .................................................................................................18
4.3.2 Option: RS-232/CAN ......................................................................................................18
4.4 USB - Host (X12) .............................................................................................................18
4.5 USB - OT .......................................................................................................................19
External USB - OT (X14)......................................................................................................19
4.6 Speaker (X9/X10).............................................................................................................19
Keypad/SPI (X16) .......................................................................................................................19
Standard: Keypad/SPI.............................................................................................................19
Option: Keypad/SPI/I²C ...........................................................................................................20
4.7 Protective Earth Conductor..............................................................................................21
5 Product geometry ........................................................................................................................27
5.1 Ventura VICO / Scout 401 ...............................................................................................27
6 Appendix......................................................................................................................................28
6.1 Safety instructions............................................................................................................28
6.2 Disposal ...........................................................................................................................29

KUHNKE Automation
4
6.3
Trademarks and service marks........................................................................................30
6.4 Technical Data .................................................................................................................31
6.5 Specifications ...................................................................................................................31
6.5.1 Basic Units .....................................................................................................................31
6.5.2 Accessories ....................................................................................................................31
6.6 Index ...........................................................................Fehler! Textmarke nicht definiert.
6.7 Sales & Service................................................................................................................32
6.7.1 Malente Headquarters....................................................................................................32
6.7.2 Customer Service......................................................Fehler! Textmarke nicht definiert.

5
1 Introduction
eneral functionality
The days of simple text displays and multi-functional control buttons
are gone. A modern and attractive design is required. But such in-
vestments into the future have often been rejected for commercial
reasons previously. However, with increasing functionality, the de-
mands of the machine users rise in terms of handling, visualization
and diagnosis.
With the Ventura Vico KUHNKE Automation now offers a very cost ef-
fective way to use a comfortable operation panel which is directly fitted
on the machine. Your small machine or automatic system will immedi-
ately receive an added value. Other typical applications are a second
work station in conjunction with a panel or industrial PC in large or dis-
tributed machines and visualization of drive controllers programmed
with CODESYS. With its low depth, the Ventura Vico is particularly
suitable for control and display tasks in confined spaces.
A truly modern visualization system, consisting of a coordinated hard-
ware and software package should not only master the basic function-
ality. It should also enable well-designed user interfaces with sophisti-
cated ergonomics. Concept creator, operator and service technicians
should form a perfect team and work together with a tool that allows
them all opportunities. Customers always have good ideas, so change
management must be easy.
Such requirements place high demands on process visualization. It
must be intuitively usable, easy to learn and clearly structured. For
visualization of data from a CODESYS control unit the Ventura Vico is
optionally equipped with the software package CODESYS V3 HMI or
VisiWinNET. Ventura Vico offers an elegant and cost-effective solution
to match all these requirements

KUHNKE Automation
2 Reliability, Safety
2.1 Intended Use
Ventura Vico/Scout is a HMI with for the control of operating and
monitoring actions in industrial areas.
For other applications, please consult us. KUHNKE is not liable for
any possible damages resulting from use in other than the designated
applications. The same applies to utilization in networks the user has
insufficiently secured against unauthorized access. Such risk lies en-
tirely with the user.
Observance of the operation instructions is considered as part of the
units’ designated use.
2.2 Target roup
This instruction manual contains all information necessary for the use
of the described product (control device, control terminal, software,
etc.) according to instructions. It is written for design, project planning,
servicing and commissioning experts. For proper understanding and
error-free application of technical descriptions, instructions for use and
particularly of notes of danger and warning, extensive knowledge of
automation technology is compulsory.
2.3 Reliability
Reliability of Kuhnke products is brought to the highest possible stan-
dards by extensive and cost-effective means in their design and
manufacture.
These include:
• selecting high-quality components,
• quality agreements with our suppliers,
• actions to avoid static charges when handling MOS circuits,
• worst case planning and design of all circuits,
• visual inspections at various stages of fabrication,
• computer-aided tests of all assemblies and their interaction in
the circuit,
• statistical assessment of the quality of fabrication and of all re-
turned goods for the immediate taking of appropriate correc-
tive actions.
2.4 Symbols
Despite the actions described in section 2.3, the occurrence of faults
or errors in electronic control units - even if most highly improbable -
must be taken into consideration.
Please pay particular attention to the additional notices which we have
marked by symbols throughout this instruction manual. While some of
these notices make you aware of possible dangers, others are in-
tended as a means of orientation. They are described further down
below in descending order of importance.

KUHNKE Automation
7
2.4.1 Danger
This symbol warns you of dangers which may cause death or grievous bodily
harm if operators fail to implement the precautions described.
2.4.2 Attention
This symbol draws your attention to information you must take a look at to
avoid malfunctions, possible material damage or dangerous states.
2.4.3 Note
This symbol draws your attention to additional information concerning the
use of the described product. This may include cross references to informa-
tion found elsewhere (e.g. in other manuals).
2.4.4 Under Construction
This symbol tells you that the function described was not or not fully avail-
able at the time this document went to press.
2.4.5 Instruction
Wherever you see these symbols in the left margin, you will find a list of
steps instructing you to take the appropriate computer or hardware actions.
They are intended as a means of orientation wherever working steps and
background information alternate (e.g. in tutorials).
2.5 Safety
Our products normally become part of larger systems or installations.
The information below is intended to help you integrate the product
into its environment without dangers to humans or material/equipment.
To achieve a high degree of conceptual safety in planning and installing an
electronic controller, it is essential to exactly follow the instructions given in
the manual because wrong handling could lead to rendering measures
against dangers ineffective or to creating additional dangers.

KUHNKE Automation
8
2.5.1 Project Planning and Installation
• 24 VDC power supply: generate as electrically safely sepa-
rated low voltage. Suitable devices include split-winding trans-
formers built in compliance with European Standard EN 60742
(corresponds to VDE 0551).
• Power breakdowns or power fades: the program structure is to
ensure that a defined state at restart excludes all dangerous
states.
• Emergency-off installations must comply with EN 60204/IEC
204 (VDE 0113). They must be operative at any time.
• Safety and precautions regulations for qualified applications
have to be complied with.
• Please pay particular attention to the notices of warning
which, at relevant places, will make you aware of possible
sources of dangerous mistakes or faults.
• Relevant standards and VDE regulations are to be complied
with in every case.
• Control elements are to be installed in such a way as to ex-
clude unintended operation.
• Lay control cables such that interference (inductive or capaci-
tive) is excluded if this interference could influence controller
operation or its functionality.
2.5.2 Maintenance and Servicing
• Precautions regulation VB 4.0 to be observed when measur-
ing or checking a controller after power-up. This applies to
section 8 (Admissible deviations when working on parts) in
particular.
• Repairs must be carried out by specially trained Kuhnke staff
only (usually in the main factory in Malente). Warranty expires
in every other case.
• Spare parts:
• Only use parts approved of by Kuhnke. Only genuine Kuhnke
modules must be used in modular controllers.
• Modular systems: always plug or unplug modules in a power-
down state. You may otherwise damage the modules or (pos-
sibly not immediately recognisably!) inhibit their functionality.
• Always dispose of (rechargeable) batteries as hazardous
waste.

KUHNKE Automation
9
2.6 Electromagnetic Compatibility
2.6.1 Definition
Electromagnetic compatibility is the ability of a device to function satis-
factorily in its electromagnetic environment without itself causing any
electromagnetic interference that would be intolerable to other devices
in this environment.
Of all known phenomena of electromagnetic noise, only a certain
range occurs at the location of a given device. These kinds of noise
are specified in the applicable standards.
efer to IEC 61131-4, User's Guideline, for general installation instructions
to be complied with to ensure that hardware interface factors and the ensu-
ing noise voltages are limited to tolerable levels.
2.6.2 Interference Emission
DIN EN 6100-6-4
2.6.3 eneral Notes on Installation
As component parts of machines, facilities and systems, electronic
control systems must comply with valid rules and regulations, depend-
ing on their field of application.
eneral requirements concerning the electrical equipment of ma-
chines and aiming at the safety of these machines are contained in
Part 1 of European Standard EN 60204 (corresponds to VDE 0113).
For safe installation of our control system please observe the information
contained in the next chapters (  2.6.4 ff).

KUHNKE Automation
10
2.6.4 Electrical Immission Safeguard
To bleed electromagnetic interference, connect the controller to opera-
tive earth and ensure best-practice wiring.
Susceptibility to noise
Electromagnetic Compatibility (EMC) - Part 6-2: eneric standards -
Immunity for industrial environments (IEC 61000-6-2:2005);
2.6.5 Cable Routing and Wiring
Keep power circuits separate from control circuits:
• DC voltages 60 V ... 400 V
• AC voltages 25 V ... 400 V
Joint laying of control circuits is allowed for:
• shielded data signals
• shielded analogue signals
• unshielded digital I/O lines
• unshielded DC voltages < 60 V
• unshielded AC voltages < 25 V
2.6.6 Location of Installation
Ensure that temperatures, contaminations, impact, vibration or elec-
tromagnetic interference are no impediment to the installation.
2.6.6.1 Temperature
Consider heat sources such as general heating of rooms, sunlight,
heat accumulation in assembly rooms or control cabinets.
2.6.6.2 Contamination
Use suitable casings to avoid possible negative influences due to hu-
midity, corrosive gas, liquid or conducting dust.
2.6.6.3 Impact and Vibration
Consider possible influences caused by motors, compressors, transfer
lines, presses, ramming machines and vehicles.
2.6.6.4 Electromagnetic Interference
Consider electromagnetic interference from various local sources: mo-
tors, switching devices, switching thyristors, radio-controlled devices,
welding equipment, arcing, switched-mode power supplies, converters
/ inverters.
2.6.7 Particular Sources of Interference
2.6.7.1 Inductive Actuators
Switching off inductances (such as from relays, contactors, solenoids
or switching magnets) produces surge voltages. It is mandatory to
throttle these noise voltages to an admissible amount.
Throttling elements could be diodes, Z-diodes, varistors or RC ele-

KUHNKE Automation
11
ments. Their rating should conform to the specifications provided by
the manufacturer or supplier of the actuators.

System Description KUHNKE Automation
12
3 System Description
VENTURA VICO is an Embedded System used as human machine in-
terface (HMI) in various applications. Please refer to Appendix for fur-
ther information. The system is equipped with a large number of in-
dustrial interfaces. A wide variety of options is available as well.
3.1 Design
The following illustration shows the boxed version with 7” display and
is meant for your orientation.
MicroSD card slot
Aluminium frame
Front cover
Resistive touch
Back cover
Fixation for internal speaker
2x installation brackets
round tags for power/RS485
Fitting
Connectors and interfaces

KUHNKE Automation System Description
13
3.2 Technical Properties
CPU
Type Freescale ARM926EJ-S
TM
i.MX27
Clock/Frequency 400 MHz
Specifications 32 bit with MMU
Memory
ROM 256 MB NAND-Flash
RAM 128 MB DDR-SDRAM
Storage Card Slot 4 bit MMC/SDIO/SD/SDHC up to 4 B
Graphics
Controller Programmable LCD controller
Resolution Up to 800 x 600 pixel
Colours 16 bit (65,536 colours)
Supported Orientation Horizontal/vertical
LCD
Display
and Resist
ive Touch
1
Size (inch / mm) 4.3 / 109.3
Width x Height (pixels) 480 x 272
Colours 24 bit (16.7 Mio. colours)
Backlight Unit LED
Luminance 350 cd/m²
Active Area W x H (mm) 95.04 x 53.86
Viewing Direction 6 o’clock
Viewing Angle (Typ.) 125° (V) / 140° (H)
Backlight t.b.d. Lifetime
Touch 1,000,000 (finger) touches
Properties Anti-glare Surface
Hardness 3H
Standard 4 wire resistive analogue Touch Technology
PCT Option Projective capacitive for open frame versions only
Interfaces
Network 1x 10/100 Mbit/s Ethernet (RJ45)
16-bit 48 kHz
External 1x S/PDIF (RCA jack)
1x Line-out (3.5 mm jack)
1x Speaker, 1 Watt RMS (8Ω)
Audio
Internal 1x Micro-In
1x Line-In
1x RS-232 (RX/TX/CTS/RTS)
1x RS-485
Serial Interfaces
RS485 Option 1x RS-485 instead of CAN
CAN Fieldbus CAN Option 1x CAN (ISO/DIS 119898) instead of RS-485
USB 2.0 1x 12 Mbit/s Full-Speed Host (Type A)
1x 480 Mbit/s High-Speed OT (Type Micro-AB)
Max. output 500 mA
Standard
Multiplex mode 1
1x 8x8
1x 5x5 Keypad, 1x SPI
Keypad/SPI/I²C
I²C Option Multiplex mode 2 Multiplex
mode 3
1x 7x7 Keypad, 1x I²C
1x 4x4 Keypad, 1x I²C,
1x SPI

System Description KUHNKE Automation
14
Digital I/O 1x Digital Out (0.7 A)
Power Supply and Consumption
Supply Nom. 12/42 V DC
t.b.d. t.b.d.
t.b.d. t.b.d.
Consumption
t.b.d. t.b.d.
Type 3 V Li-Ion Type CR1220
Internal Backup Battery
(RTC) Lifetime >10 years, depending on application
1
Display specification may vary due to customization. For further questions, please contact technical
support.

KUHNKE Automation System Description
15
Mechanical properties
Housing
Metal parts 1.4016 high quality steel
Thickness 0.75 mm
Surface treatment Polished
Front (boxed versions only)
Frame Material 4 mm AlMg
3
Surface treatment Natural anodized, E6/EV1
Material Polyester film with antiglare coating
4C silk screen printing from behind
Structured front coating
Thickness 180 µ
Chemical Resistance Resistant to alcohols, dilute acids, dilute alkalis,
esters, hy
drocarbons, ketones, household cleaning
agents
Dielectric strength 125 µ: 125 kV/mm (15.6 kV) / 175 µ: 105 kV/mm
(18.4 kV)
Surface resistivity >10
13
Ω/sq 500 Vd.c
Switch life >5 million flexes
Pencil hardness 3H
Maximum long term
use temperature
@ low humidity (<10% RH): 85° C
@ high humidity (10 ~ 95% RH): ≤60° C
Décor cover
Min. use temperature -40° C
Protection Class IP64 (according to supplier’s statement, not yet approved)
Environmental Conditions
Storage Temperature -20 ~ +70° C
Operating Temperature 0° ~ +60° C
Relative Humidity 95% (non condensating)
Dimensions
Width (mm) 130.2
Height (mm) 67.2
Depth (mm) 25.4
Weight (g) 320
For drawings, please refer to chapter  7 Product geometry.
BIOS and operation systems
Software
BIOS RedBoot BIOS
Operating System Windows Embedded CE 6.0
For more software information, please refer to  Fehler! Verweis-
quelle konnte nicht gefunden werden. Fehler! Verweisquelle
konnte nicht gefunden werden..

System Description KUHNKE Automation
1
3.3 Internal battery
The internal baseboard is equipped with a Lithium battery (CMOS bat-
tery, type CR2032), which has a typical lifetime longer than 10 years.
Danger of explosion when replaced with wrong type of battery.
Replace the battery only with a Lithium battery that has the same or
equivalent type recommended by KUHNKE Automation.
Do not dispose of used CMOS batteries in domestic waste.
Dispose of the battery according to the local regulations dealing with
the disposal of these special materials (e. g. to the collecting points
for disposal of batteries).
3.3.1 Replacement of the internal battery
• The internal battery is placed as per figure below.
• For replacement, the SD-card and the back cover have to be
removed.
• The device shall be opened by authorized and skilled person-
nel only.
Danger of electric hazard! First before opening, please make sure
that the unit is completely disconnected from any power supply, di-
rect or indirect. In order to remove the back cover all other connec-
tors must be removed as well. Please make sure that the SD-card
has been removed as it blocks the cover. Furthermore take care
about the socket and connectors. Especially the micro-USB connec-
tor might be damaged easily.
Position of the battery
2 screws for the back cover

KUHNKE Automation System Description
17
4 Connectors
Pos.
Description Pos.
Description
1 Ethernet (X8) 5 USB - OT (X14)
2 Power/Digital out (X1) 6 Speaker (X5/X6)
3 RS-232/RS-485 or CAN (X9) 7 Line out (X20)
4 USB - Host (X12) 8 S/PDIF (X7)
4.1 Ethernet/PoE (X8)
Pin
Name Description Level
1 Tx+
2 Tx-
3 Rx+
4 SPARE1 Power Supply (PoE)
5 SPARE1 Power Supply (PoE)
6 Rx-
7 SPARE2 Power Supply (PoE)
8 SPARE2 Power Supply (PoE)
Header: RJ45
4.2 Power (X1)
Pin
Name Description Level
1 ND round
2 ND round
3 Vcc_In Input voltage 9-42V
4 DIO_OUT Digital Out Vcc_In
Header: Molex_43045-0400 Micro-Fit 4p
Plug: Molex_43025-0400 Micro-Fit 4p, crimp contact Molex 43030-0007
Only attach the unit to a 24 VDC power supply source if the source is guar-
anteed to meet safe extra low voltage requirements (SELV).
To make the phase fired controller work properly, pin L-
must have the same
potential as the neutral point of the power supply.

System Description KUHNKE Automation
18
4.3 RS-232/RS-485 or CAN (X9)
4.3.1 Option: RS-232/RS-485
Pin
Name Description Level
1 ND round
2 RS232_TXD1 Port#1: Transmit data (Output)
3 RS232_RXD1 Port#1: Receive data (Input)
4 RS232_RTS1 Port#1: Request-to-send (Output)
5 RS232_CTS1 Port#1: Clear-to-send (Input)
6 Vref Vref out 5V
7 ND round
8 RS485_Y TX+
9 RS485_Z TX-
10 RS485_A RX+
To enable Half-Duplex: bridge with RS485_Y
11 RS485_B RX-
To enable Half-Duplex: bridge with RS485_Z
12 RS485_TERM To enable RS485-Termination: bridge with
RS485_A
Header: Molex_43045-1200_Micro-Fit_12p
Plug: Molex_43025-1200_Micro-Fit_12p, crimp contact Molex 43030-0007
4.3.2 Option: RS-232/CAN
Pin
Name Description Level
1-5 RS-232 Identical to RS-485 option (s. 4.3.1.)
6 Vref Vref out 5V
7 ND round
8 CAN1_H CAN bus 1 high
9 CAN1_L CAN bus 1 low
10 CAN1_TERM To enable CAN1-Termination, bridge with
CAN1_L
11 n.a.
12 n.a.
4.4 USB - Host (X12)
Pin
Name Description Level
1 Vcc Power supply 5 V
2 D- Data minus
3 D+ Data plus
4 ND round

KUHNKE Automation System Description
19
Header: USB Type A
4.5 USB - OT
This interface can be used either as external OT port or as second USB -
Host port for internal use.
External USB - OT (X14)
Pin
Name Description Level
1 Vcc Power supply 5 V
2 D- Data minus
3 D+ Data plus
4 ID Device ID
5 ND round
Header: Micro-USB Type AB
4.6 Speaker (X9/X10)
Pin
Name Description Level
1 VO+ External speaker out +
external (X5) 2 VO- External speaker out -
Header: JST S2B-PH-SM3-TB, side entry, RM = 2.0, 2-pin
Plug: JST PHR-2, crimp contact BPH-002T-P0.5S
Pin
Name Description Level
1 VO+ Internal speaker out +
internal (X6) 2 VO- Internal speaker out -
Header: JST B2B-ZR-SM4-TF, top entry, RM = 1.5, 2-pin
Plug: JST ZHR-2, crimp contact SZH-002T-P0.5
Keypad/SPI (X16)
Standard: Keypad/SPI
Description
Pin
Name Standard mode Multiplexed mode 1 Level
1 ND round round
2 ND round round
3 KP_ROW0 Keypad row 0 Keypad row 0
4 KP_COL0 Keypad column 0 Keypad column 0
5 KP_ROW1 Keypad row 1 Keypad row 1
6 KP_COL1 Keypad column 1 Keypad column 1
7 KP_ROW2 Keypad row 2 Keypad row 2
8 KP_COL2 Keypad column 2 Keypad column 2
9 KP_ROW3 Keypad row 3 Keypad row 3
10 KP_COL3 Keypad column 3 Keypad column 3
11 KP_ROW4 Keypad row 4 Keypad row 4
12 KP_COL4 Keypad column 4 Keypad column 4
13 KP_ROW5_DMA Keypad row 5 SPI Interrupt Request
14 KP_COL5_SS1 Keypad column 5 SPI Slave Select 1
15 KP_ROW6_MISO
Keypad row 6 SPI Master in Slave out
16 KP_COL6_MOSI Keypad column 6 SPI Master out Slave in

System Description KUHNKE Automation
20
17 KP_ROW7_SLK Keypad row 7 SPI Serial Clock
18 KP_COL7_SS0 Keypad column 7 SPI Slave Select 0
19 ND round round
20 ND round round
Header: JST SM20B-SRDS-G-TF, side entry, RM = 1.00
Plug: JST SHDR-20V-S-B, crimp contact: SSH-003GA-P0.2
Option: Keypad/SPI/I²C
Description
Pin
Name Multiplexed mode 2 Multiplexed mode 3 Level
1-10
Identical to standard (pls. see 4.9.1.)
11 KP_ROW4 I²C SDA I²C SDA
12 KP_COL4 I²C SCL I²C SCL
13 KP_ROW5_DMA Keypad row 5 SPI Interrupt Request
14 KP_COL5_SS1 Keypad column 5 SPI Slave Select 1
15 KP_ROW6_MISO
Keypad row 6 SPI Master in Slave out
16 KP_COL6_MOSI Keypad column 6 SPI Master out Slave in
17 KP_ROW7_SLK Keypad row 7 SPI Serial Clock
18 KP_COL7_SS0 Keypad column 7 SPI Slave Select 0
19 ND round round
20 ND round round