Kverneland Enduro User manual

Enduro - Enduro Pro
User manual
Translation of the original document
Issue 05.2019
Date of printing 05.2019
Language EN
From serial No. RFCSHxx
Reference No. A135723940

Enduro - Enduro Pro
Machine identification
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Please enter that information here.
Machine
machine
Model

Working
width

Serial no.

Accessories

Dealer
Manufacturer
Kverneland Group Les Landes Génusson is the holder of all copyrights and rights of use. No copy, translation or use (including in other media) of
this user manual or part of this user manual is allowed without the express authorisation of Kverneland. All rights reserved. The contents of this
user manual are subject to change without notice. Technical data subject to modification
Kverneland Group Les Landes Génusson S.A.S.
9 rue du Poitou
FR-85130 Les Landes Génusson
Tel.: [phone]
Fax: [phone]

Table of contents
3
Table of contents
Introduction ............................................... 4
Who should read this user manual? 4
Meaning of symbols 4
Security ..................................................... 5
For user safety 5
Safety symbols 5
Safety rules 8
Presentation of the machine ................... 14
Usage clause 14
General Description 15
Technical specifications 16
Roller variants 20
Other optional equipment [+] 21
Deflector distribution 22
Optional configurations 24
Receipt and assembly .............................. 28
Inspection on receipt 28
Mounting the rear accessory [+] 28
Rear accessory configurations 28
Hitching ..................................................... 32
Rigid machines 32
Machines with hydraulic edge levelling option
32
Transport ................................................... 33
Safety 33
Respect the transportation width 33
Lighting and signalling 34
Adjustments .............................................. 35
Flexibility 35
Adjustment of working depth: 36
Adjusting the edging disc levellers 37
Adjustment of rear accessories 38
Rollers 43
Actiflex roller 45
Unhitching ................................................. 46
Frame unfolded 46
Frame folded 46
Safety instructions 47
Maintenance .............................................. 48
Cleaning 48
Maintenance 48
Storage 48
Maintenance .............................................. 49
For your safety 49
General 51
Greasing 52
Location of the wear rings 53
Checks and corrections 55
Levelling element wear 57
Maintenance ............................................... 58
Replacing the tines 58
Coulter wear 59
Distributing plough points 61
Knife skid
wear 62
Levelling blade
wear 62
Hydraulic diagrams ................................... 63
Hydraulic unit 63
Warranty ..................................................... 64
Scrapping the machine ............................. 65
Metal parts 65
Tyres 65
Hydraulic fluid 65
Declaration of conformity ......................... 66
In accordance with Directive 2006/42/EC 66
Index ........................................................... 67

Introduction
4
Introduction
Who should read this
user manual?
This user manual is aimed at farmers and persons trained and
qualified in activities in the field of agriculture and who have received
training in the use of this machine.
Safety note for the user
Familiarise yourself with the contents of this user manual before
starting to use it or climbing on the machine. User safety and quality
of work depend on it.
Note for the manager:
Personnel should be given regular training in the use of this machine
No person, who is not trained or authorised, should use this machine.
Instructions
The dealer provides the user with instructions relating to the use and
maintenance of the machine.
Meaning of
symbols
A variety of symbols is used to provide clarity. Their meaning is as
follows:
•A dot is followed by a list
 A triangle precedes operations to be carried out.
An arrow refers back to other passages in the text.
Also, pictograms clearly indicate important instructions:
N OTE The term “Note” indicates advice and comments on use.
A key indicates advice on fitting or adjustment work.
A warning triangle indicates important safety information. Failure to
observe these safety instructions can result in:
•Machine operating faults;
•Damage to the machine;
•Injuries or accidents.
This symbol indicates the presence of a message of an informative
nature.
 A star indicates examples to assist with comprehension.
A plus sign in square brackets indicates optional equipment.
[+]

Security
5
Security
For user safety
This section contains generalsafety information. The various chapters
in this user manual include specific safety instructions, among other
things. Follow the safety instructions, in order to:
•ensure your own safety,
•ensure the safety of others,
•ensure the safety of the machine.
When handling agricultural machines, failure to follow instructions can
result in multiple hazards. Therefore, always take care when working
and never rush.
Note for the manager:
As required by law, you should regularly inform those working on the
machine of the existence of safety instructions.
Safety symbols
To ensure user safety, stickers are applied to the machine. Do not
remove these stickers. If they are illegible or no longer properly stuck,
order new ones and fit them in the corresponding positions.
Meaning of symbols
Read and follow the user manual and the safety instructions before
switching on the machine or doing work on it.
Carrying passengers on the moving machine is prohibited (during
transport and when working).
There is a danger of hands being crushed in an area where there are
likely to be moving parts. Keep your hands away from these areas.
There is a danger of being crushed by an articulating part of the
machine. Install the safety devices provided and/or check the
conditions for using automatic safety devices before entering a
hazardous area.
Risk of the feet being crushed during adjustment of the machine. Keep
a safe distance from this part of the machine.

Security
6
Risk of flying stones or other items. Keep a safe distance from this part
of the machine.
Risk of foot amputation caused by a rotating toothed tool. Keep a safe
distance from this part of the machine.
Risk of falling on tools with rotating rollers. Keep a safe distance from
this part of the machine.
Risk of crushing from the tractor’s lower lift arms during coupling/
uncoupling operations. Keep a safe distance from this part of the
machine.
Presenceofcutting andcontusiveedges.Beforeyoustartto makeany
adjustments, make sure that all the parts of the machine are immobile.
Make sure that you do not bump against the machine.
The tractor’s hydraulic pressure must not exceed 210 bars (3045PSI).
Check the hydrayulic pressure.
Applies to machines fitted with an open return line. Indicates a
hydraulic connection that cannot accept pressure in excess of 5 bar.
There is a risk of destruction to hydraulic components.
EC identification plate certifying that the machine complies with the
“machinery” directive (directive 2006/42/EC) and with the national
legislation transposing it.

Security
7
Meaning of symbols
specific to the Knock-on
accessory
Risk of projections in the event of hitting the coulter with a hammer.
(Two copies of this decal are provided with the accessory. These
decals are to be stuck on the front left and rear right beams of your
machine, see diagram opposite).
ADecal position on the machine.
The coulters are made from treated steel.
To avoid contact between two hard parts, use the specific
Knock-on tool.
During assembly or disassembly operations, never directly hit
the coulters with a hammer. This risks causing shards,
breaking parts and causing serious injury.
For safety reasons, the following safety equipment is mandatory:
•Avisor or protective goggles toguaranteemaximumprotection
of the face.
•Gloves.
The following safety equipment is highly recommended.
•Safety shoes,
•Covering clothes,
•Hard hat.
A

Security
8
Safety rules
General recommen-
dations
Prior to switching on, check that the machine complies with safety
requirements and particularly that protective and safety devices (for
example moving guards, cover, hazard stickers, etc.) are in place and
functional.
Before you start work, familiarise yourself with all the equipment,
controls and functions on your machine. Once you have started, it is
too late.
If an operating incident occurs:
Shut down the machine immediately.
Identify the cause of the incident.
Make repairs before continuing.
No repair operations should be carried out on the machine unless:
•all measures have been taken to prevent unintentional start-up
(uncouple the power take-off and/or hydraulic hoses, tractor
engine switched off, for example).
•chocks have been placed under the chassis to prevent it falling,
•the vehicle has been immobilised using the appropriate systems.
Before leaving the tractor:
Put the machine on the ground.
Activate the hand brake.
Remove the ignition key.
No one should stand between the tractor and the machine, unless the
vehicle has been immobilised (hand brake, chocks, etc.), the engine
switched off and the ignition key removed.

Security
9
Coupling
Follow the coupling instructions carefully:
•when manoeuvring, select the tractor’s lowest possible forward
speed,
•no one should stand between the tractor and the machine when
manoeuvring the tractor or during lifting operations,
•the type of tractor hitch should be adapted to suit the machine’s
hitch,
•when coupling, position the tractor’s hydraulic controls such that
the hitch does not move during handling,
•the hitch must be locked and should not come detached by itself in
the lower position.
The weight distribution is altered when the machine is hitched. The
maximum load per vehicle axle (see manufacturer’s information)
should not be exceeded. If there is insufficient loading on the front
axle, extra weights must be installed, so that control over the vehicle’s
steering is retained.
When coupling or uncoupling the tool, put any support equipment
provided in place to prevent the machine from becoming unbalanced.

Security
10
Transport
Follow the highway code when travelling on public roads.
Pay attention to the machine’s off-centre weight on bends, and to load
transfer. Adjust your forward speed accordingly.
During transport, lock the lower lift arms to prevent any sideways
movement.
No movement should be made outside an agricultural field or close to
people, until folding extensions or folding or tipping accessories
(where they exist) have been locked in the transport position.
In transit, the hydraulic hoses of the folding jacks must be
disconnected to prevent accidental unfolding.
For machines with a transport axle, secure the locking system in place
prior to travelling on the road.
During travel, the lift control must be positioned, so as to prevent the
tool from being accidentally lowered.
Check that your hitch meets local road safety requirements. Where
applicable, it is your responsibility to install and test transport
equipment (for example lighting, signals, guards, etc.) corresponding
to the characteristics of your tractor-machine assembly and the
applicable statutory requirements. Ensure that the machine’s
dimensions are compatible with the highway code.
Carrying persons on the working tool or during transport is prohibited.
For all movements, brakes must be coupled (no single wheel braking).

Security
11
Use
No one should enter the folding extensions area or folding or tipping
(where fitted) accessories movement area, until they have been
locked by the system provided for this purpose. The system may be
chain, a pin, a rigid connecting rod or a double control valve.
Before starting up:
Ensurethat there isnoone in theimmediate vicinity (children, etc.).
Ensure that you have sufficient visibility.
Any work on the machine is prohibited while the tractor is in motion.
Keep a safe distance of at least 5 metres from the moving machine
(forward movement, movement of any part of the machine, movement
of the tractor lift).
For equipment with lateral deflectors or any other accessory with
vertical adjustment, it is recommended that you maintain a safe
distance, in case the equipment accidentally falls during adjustment.
Wearing safety shoes is recommended.
Serious injury - even death - can result from contact with power lines.
Take all necessary precautions to avoid any contact, if you are moving
or using the machine close to a power line.
In the event of use on uneven terrain, the tractor can deviate from its
path if it encounters a hole, ditch or other irregularity.
Allow only one person, the operator, on the tractor when it and the tool
are in operation.

Security
12
Maintenance
No work should take place within the turning circle of the tractor/tool
assembly, unless the brakes or immobilisation system have been
engaged.
When changing parts on the machine, you should pay attention to all
parts with sharp edges or corners. We recommend that safety
equipment is worn (hard hat, safety shoes, gloves, etc.)
For machines fitted with folding extensions, you must follow the
instructions in this manual for assembly, disassembly and adjustment.
It is strictly forbidden to disassemble springs used as safety devices
for working parts: This operation must only be performed by
specialists.
Regularly check that bolts are tight, tyre pressures are correct and the
hydraulic circuit is in good condition.
Before doing any welding, disconnect the electrical boxes (where
present) and disconnect the tractor’s alternator and battery, if the
tractor is hitched.
Never direct a high pressure cleaner jet straight at bearings, the
hydraulics, electrical boxes or other sensitive machine components
(you could damage them). Take care with splashback from the jet on
certain surfaces.

Security
13
Uncoupling
There is a serious risk of injury when uncoupling the machine from the
tractor. Therefore :
Immobilise the tractor,
neverpositionyourself betweenthetractor andthemachine during
uncoupling,
operate the tractor’s hydraulic lift slowly and carefully,
ensure that the ground on which the machine is resting is flat and
sufficiently stable,
connect or disconnect the hydraulic connectors to/from the
tractor’s hydraulic system, when the tractor/machine assembly is
no longer pressurised.
Hydraulic system
The hydraulic system is pressurised.
When connecting the hydraulic system, make sure that the tractor
system and tool are not pressurised.
Connect the hydraulic system, following the instructions in the
manual. Colour code sockets, so as to prevent incorrect connections
(inverting functions could cause an accident).
Before doing any work on the hydraulic system, lock the hydraulically
controlled folding extensions in the rest position, bleed out the
pressure and switch off the tractor engine.

Presentation of the machine
14
Presentation of the machine This chapter contains general information about your machine as well
as information concerning the following points:
•Usage clause.
•Characteristics.
•Description of machine components.
•Technical data.
Usage clause
This machine has been designed solely for normal agricultural use,
i.e. for cultivating farmland. Any other use or misuse, for example,
transport, land clearing or transmission of power to another machine
is considered to be contrary to the intended use.
The manufacturer and specialist dealer decline any responsibility for
damage caused by use other than normal use. The user assumes all
risks.
Compliance with the conditions of use includes compliance with the
manufacturer's user instructions.
The safety instructions (detailed above) and rules regarding general
safety, occupational health and road traffic must also be followed.
Modifications to the tool made by the customer or the use of spare
parts or accessories that are not original parts will void the manufac-
turer's liability for all damage resulting from the modification.
The manufacturer cannot be held liable for damage resulting from
incorrect settings, choice of equipment, seed, fertilizer, treatments or
farming strategy or for any other damage not directly related to the
machine.

Presentation of the machine
15
General
Description
D
B
A
C
Reference Designation
AHitching
BRoller(s)
CLevelling accessory
DStubble / cultivator module

Presentation of the machine
16
Technical specifi-
cations
Enduro
3000 Enduro Pro 3000 Enduro 3500 Enduro Pro 3500
Number of tines 10 12
Working width 2.85 m
9’10” 3.42 m 11’5”
Width of rollers 3.00 m
9’10” 3.50 m 11’5”
Transport width 3.00 m
9’10” 3.50 m 11’5”
Number of rows 3
Type of tines Triflex 700(NS)
Spacing between the rows 750 mm ( 29 ½" )
Clearance under the chassis 870 mm ( 34 ¼" )
Spacing between the tines 285 mm ( 11 ¼" )
Hitch category Cat II / III
Min./max. power 90 / 240 hp
59/177 kW 110 / 270 hp 70/199 kW
Working depth 5 cm - 30 cm 5 cm - 35 cm 5 cm - 30 cm 5 cm - 35 cm
Depth control Hydraulic with
spacers Hydraulic con- tinuous Hydraulic with spacers Hydraulic con- tinuous
Levelling option Tines or levelling discs
Levelling adjustment Mechanical Mechanical or
hydraulic Mechanical Mechanical or hydraulic
Rollers Cage roller, Double cage, Actiring, Actiflex, Actipack, Actipress Twin
Total weight with cage roller 1,750 kg
( 3,858 lbs )1,810 kg ( 3,990 lbs )2,100 kg ( 4,630 lbs )2,170 kg ( 4,784 lbs )
Total weight with Actiflex 1,870 kg
( 4,123 lbs )1,930 kg ( 4,255 lbs )2,260 kg ( 4,982 lbs )2,330 kg ( 5,137 lbs )
Total weight with Actipack 2,020 kg
( 4,453 lbs )2,080 kg ( 4,586 lbs )2,430 kg ( 5,357 lbs )2,500 kg ( 5,512 lbs )
Signalling and lighting kit Optional

Presentation of the machine
17
Types of coulters / fins by
tine type
Image Thread Size
Bolted coulters
Plough point
60 mm
( 2 3/8” )
Plough point
60 mm
( 2 3/8” )
+ Fin 320 mm ( 12 1/2” )
Knock-on coulters
80 mm
( 3” )
80 mm
( 3” )
+ Fin 320 mm ( 12 1/2” )
150 mm
( 6” )
250 mm
( 10” )
320 mm
( 12 1/2” )
Carbide coulters
70 mm
( 2 3/4” )
70 mm
( 2 3/4” )
+ Fin 320 mm ( 12 1/2” )

Presentation of the machine
18
Tine / deflector
protection
Rear accessory
variants
There are three configurations mounted on a parallelogram:
Levelling discs + roller [+]
•Working depth check by roller.
•The levelling is performed by notched discs mounted on rubber
spring safety.
•Compaction is performed by the rear roller.
Tines + roller [+]
•Working depth check by roller.
•The levelling is performed by tines on spring mounted safety
mechanisms.
•Compaction is performed by the rear roller.
Roller only [+]
•Working depth check and compaction by roller.
Image Dimension
Enduro and Enduro Pro
Tine protector
60 mm
( 2 3/8” )
Deflector
80 mm
( 3” )
Spiral deflector (right and left)
80 mm
( 3” )

Presentation of the machine
19
There are three configurations mounted on roller arms:
Levelling discs + roller [+]
•Working depth check by roller.
•The levelling is performed by notched discs mounted on rubber
spring safety.
•Compaction is performed by the rear roller.
Tines + roller [+]
•Working depth check by roller.
•The levelling is performed by tines on spring mounted safety
mechanisms.
•Compaction is performed by the rear roller.
Roller only [+]
•Working depth check and compaction by roller.

Presentation of the machine
20
Roller variants
Cage roller diameter 550 mm [+] (21 1/2”)
•Compaction of light to medium soils.
Actipack roller diameter 560 mm [+] (21 1/4”)
•Compaction and crumbing of all types of soil.
•This roller is also suitable for clay and sticky soils.
Actiring roller diameter 540 mm [+] (21 1/4”)
•Compaction and crumbing of all types of soil (but limited in
excessively stony conditions).
Actiflex roller diameter 580 mm [+] (23 5/8”)
•Compaction and crumbing of all types of soil.
Double tube/roller / bar [+]
•Crumbing, levelling and depth control for all types of soil.
Actipress Twin crossing roller
diameter 565 mm [+] (22 1/4”)
•Crumbing, levelling, consolidation and improved depth control for
all types of soil.
•This roller is also suitable for ground with an irregular surface and
stony conditions.