KWM Gutterman IronMan Operating instructions

1
TABLE OF CONTENTS
SECTION: PAGE #
1. IRONMAN and JUNIOR Machine Specifications…………………………………….. Pg. 1
2. Machine Safety and General Maintenance.…………………….……………………… Pg. 2
3. Machine Mounting…….……………………………………………………………….. Pg. 2
4. 5” Gutter Machine Orientation………………………………………………………… Pg. 3
4D. IRONMAN 5” Gutter Machine Drawing……………………………………………… Pg. 4
4A. 6” Gutter Machine Orientation………………………………………………………… Pg. 5
4AD. IRONMAN 6” Gutter Machine Drawing……………………………………………… Pg. 6
5. Machine Electrical Controls, Operator Panels, and Basic Feeding Operation. ………. Pg. 7
5D. Machine Wiring Diagrams..…………………………………………………………… Pg. 7-9
6. Machine Electrical Cord Requirements………….…….………………………………. Pg. 7
7. Upright Turnstile Assembly.……………..……………………………………………. Pg. 10
8. Spool Assembly and Loading Coil…………………………………………………….. Pg. 10
8D. Spool and Upright Drawing…….……………………………………………………... Pg. 11
9. Machine Entrance Guide System……….……………………………………………... Pg. 12
9D. Machine Entrance Guide Assembly Drawing……………………………………..…… Pg. 13
10. Machine Polyurethane Drive System….………………………………………………. Pg. 14
10D. Machine Polyurethane Drive System Drawing………………………………………… Pg. 14
11. Machine Forming Components and Assemblies………………………………………. Pg. 15
12. Machine Lip Forming Box……………..………………………………………………. Pg. 16-19
12D. Machine Lip Forming Box Drawings………………………………………………….. Pg. 16-19
13. Machine Exit End Forming and Drive Assembly……………………………………… Pg. 19-21
13D. Machine Top Exit Drive Adjustment and Assembly Drawings ……………………… Pg. 19-21
14. Machine Bead Roller Assembly………………………………………………………. Pg. 22
14D. Machine Bead Roller Drawing………………………………………………………... Pg. 22
15. Guillotine and Face Plate Assembly…………………………………………………... Pg. 23
15D. Guillotine and Face Plate Drawing……………………………………………………. Pg. 24
16. Basic Machine Setup Dimensions……………………………………………………… Pg. 25
16D. Basic Machine Setup Drawing………………………………………………………… Pg. 26
17. Gutter Talk…………………………………………………………………………….. Pg. 27
18. Machine Operation Recap and Summary……………………………………………… Pg. 28
19. Analyzing Gutter……………………………………………….……………………… Pg. 28
20. Trouble Shooting……………………………………………….……………………… Pg. 29-31
21. Drawing of Gutter Profile……………………………………………………………... Pg. 31
22.
22A.
22B.
Combo Machine Conversion 5” to 6”…………………………….. ……………………
Combo Machine Drawing. …………………………………………………………….
Combo Machine Conversion Drawings………………..……………………………….
Pg. 32-33
Pg. 34-35
Pg. 36-37
22. Combo Machine Conversion 6” to 5”……………………….….. ……………………. Pg. 38-39
23. Conversion Check List 5” to 6”……………………………………………………….. Pg. 40
24. Conversion Check List 6” to 5”……………………………………………………….. Pg. 41
25.
26.
Drawing of Gutter Profile……………………………………………………………...
Warranty Information……………………………………………………………………
Pg. 42
Pg. 43

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SECTION: 1
GUTTER MACHINE SPECIFICATIONS
POWER:
¾ HP, 110 V, 60 HTZ SINGLE PHASE TEFC MOTOR, 13.6 AMP.
¾ HP, 110 V, 50 HTZ SINGLE PHASE TEFC MOTOR, 13.6 AMP.
¾ HP, 220 V, 50 HTZ SINGLE PHASE TEFC MOTOR, 6.8 AMP.
JUNIOR MACHINES
5" JUNIOR 6" JUNIOR COMBO JUNIOR
LENGTH: 81" (206.7 cm) 107.5" (273.1 cm) 107.5" (273.1 cm)
HEIGHT: 48” (122 cm) 48” (122 cm) 48" (122 cm)
WIDTH: 24” (61 cm) 24” (61 cm) 24” (61 cm)
APPROXIMATE WEIGHT:
686 lbs (311.2 kg)
960 lbs (435.4 kg)
1075 lbs
(487.6 kg)
IRONMAN MACHINES
5" IRONMAN 6” IROMAN COMBO IRONMAN 7" IRONMAN
LENGTH: 98.5" (250.2 cm) 122” (309.88 cm) 122” (309.88 cm) 149” (378.46 cm)
HEIGHT: 48” (122 cm) 48” (122 cm) 48" (122 cm) 48" (122 cm)
WIDTH: 24” (61 cm) 24” (61 cm) 24” (61 cm) 24” (61 cm)
APPROXIMATE WEIGHT: 1100 lbs (499 kg) 1300 lbs (589.7 kg) 1400 lbs (635 kg) 1490 lbs (675.85 kg)
DRIVE:
Powered by polyurethane drive rollers via chain and sprockets
SHEAR:
Front pull guillotine style shear
SPEED:
APPROX. 35 ft. per minute
CONTROLS:
Push-button entry/exit end manual controls
with JOG feature & power interruption safety wiring
MATERIAL WIDTH:
5” Gutter Machine: 11-¾” to 12-3/8”
6” Gutter Machine: 15”
7” Gutter Machine: 18”
RECOMMENDED MATERIAL JUNIOR MACHINES
ALUMINUM - MAX .032 THK
COPPER - 16 OZ to 20 OZ. MINIMUM ¾ HARD
RECOMMENDED MATERIAL IRONMAN MACHINES
PAINTED STEEL - MAX 24 GAUGE
GALVANIZED STEEL - MAX 24 GAUGE
ALUMINIZED STEEL
- MAX 24 GAUGE
TERNECOAT STEEL - MAX 24 GAUGE
ALUMINUM - MAX .032 THK
COPPER - 16 OZ. to 20 OZ. MINIMUM ½ HARD

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SECTION: 2
SAFETY AND GENERAL MAINTENANCE
•Read the entire manual prior to operation of this machine.
•Always keep covers and lids on machine during transportation, operation and storage. The covers are for the
operator’s safety. Not only will the covers protect the operator against injury, but they will also protect the
machine from outside elements.
•Do not transport or store machine with gutter coil in it. The forming rollers have adequate spacing, which will
not allow them to come in contact with one another. The polyurethane drive rollers do not need to be protected
from each other.
•Read all warning labels on machine.
•Disconnect the machine from power source prior to cleaning or performing any maintenance.
•Perform a daily inspection for debris, loose nuts, and/or bolts. With a clean machine, you can expect longer
machine life along with a better-finished product.
•Lubricate guillotine and chains weekly using waterproof synthetic grease.
•OUTSIDE STORAGE: If machine must be stored outside, tarp machine loosely in order to provide sufficient
ventilation to prevent condensation.
•Gear-Box oil level should be inspected annually. The gear oil level should be even with the bottom of the
inspection hole.
•Be sure that the operator is trained in the operation procedures of this equipment and all local and national
safety codes concerning the operation and lifting of coils.
SECTION: 3
MOUNTING MACHINE
MOUNTING MACHINE IN TRUCK OR TRAILER:
•When choosing a vehicle or trailer for your machine, consider the gross machine weight including coil.
•Check mounting surface for its integrity and make any repairs necessary prior to installation.
•Bolt machine (in 4 places) to the bed of the vehicle using 3/8” dia. bolts grade 5.
Do not draw machine down to an un-flat surface; shim as needed to insure four place mounting.
NOTES:
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SECTION: 4
5” GUTTER MACHINE ORIENTATION
For communication purposes in the manual, the machine orientation is as follows: (SEE PG. 4)
A. ENTRANCE
The ENTRANCE of the machine is where the forming process begins and where the material is fed.
B. EXIT
The EXIT of the machine is where the forming process is complete and where the finished gutter exits the machine.
C. RIGHT SIDE
The RIGHT SIDE is determined by facing the entrance end of the machine.
The RIGHT SIDE of the machine is where the O.G or face side gutter is formed.
COMPONENTS ON RIGHT SIDE:
1. O.G. FACE GUIDE SHOE (RIGHT SHOE)
2. O.G. FACE GUIDE BAR ASSEMBLY
3. O.G. FACE FORMING BOX ASSEMBLY
4. O.G. FACE LIP FORMING BOX ASSEMBLY
5. O.G. FACE BELL ROLLER
D. LEFT SIDE
The LEFT SIDE is determined by facing the entrance end of the machine.
The LEFT SIDE of the machine is where the back of the gutter is formed.
COMPONENTS ON LEFT SIDE:
6. BACK GUIDE SHOE (LEFT SHOE)
7. BACK GUIDE BAR ASSEMBLY
8. MOTOR AND GEAR BOX
9. BACK BELL EXIT ROLLER
10. BEAD ROLLER ASSEMBLY
E. CENTER of MACHINE
The CENTER of the machine forms the bottom section of gutter- drive assembly.
COMPONENTS IN CENTER OF MACHINE
11. #1 SKATE ASSEMBLY
12. #1 DRIVE ASSEMBLY
13. #2 SKATE ASSEMBLY
14. #2 DRIVE ASSEMBLY
15. #3 SKATE ASSEMBLY
16. #3 TOP & BOTTOM DRIVE FORMING STATION
17. GUILLOTINE ASSEMBLY

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6
SECTION: 4A
6” GUTTER MACHINE ORIENTATION
For communication purposes in the manual, the machine orientation is as follows: (SEE PG. 6)
A. ENTRANCE
The ENTRANCE is where the forming process begins and where the material is fed.
B. EXIT
The EXIT is where the forming process is complete and where the finished gutter exits the machine.
C. RIGHT SIDE
The RIGHT SIDE of the machine is determined by facing the entrance end of machine.
The RIGHT SIDE of the machine is where the O.G or face side of gutter is formed.
COMPONENTS ON RIGHT SIDE:
1. O.G. FACE GUIDE SHOE (RIGHT SHOE)
2. O.G. FACE GUIDE BAR ASSEMBLY
3. O.G. FACE FORMING BOX ASSEMBLY
4. O.G. FACE LIP FORMING BOX ASSEMBLY
5. O.G. FACE BELL ROLLER
D. LEFT SIDE
The LEFT SIDE of the machine is determined by facing the entrance end of machine.
The LEFT SIDE of the machine is where the back of the gutter is formed.
COMPONENTS ON LEFT SIDE:
6. BACK GUIDE SHOE (LEFT SHOE)
7. BACK GUIDE BAR ASSEMBLY
8. MOTOR AND GEAR BOX
9. EXIT BACK BELL ROLLER
10. BEAD ROLLER ASSEMBLY
E. CENTER of MACHINE
The CENTER of the machine forms bottom section of gutter- drive assembly.
COMPONENTS IN CENTER OF MACHINE:
11. #1 SKATE ASSEMBLY
12. #1 DRIVE ASSEMBLY
11A. #1A SKATE ASSEMBLY
12A. #1A DRIVE ASSEMBLY
13. #2 SKATE ASSEMBLY
14. #2 DRIVE ASSEMBLY
15. #3 SKATE ASSEMBLY
16. #3 TOP & BOTTOM DRIVE FORMING STATION
17. GUILLOTINE ASSEMBLY
NOTES:
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8
SECTION: 5
ELECTRICAL SYSTEM AND CONTROL LOCATIONS
FEEDING THE MACHINE
1E. MAIN OPERATOR’S PANEL
The MAIN OPERATOR’S PANEL is located on the right side at
the exit end of the machine.
THE MAIN OPERATOR’S PANEL CONSISTES OF:
2 SELECTOR SWITCHES
•JOG-RUN
•FORWARD-REVERSE
2 PUSH BUTTONS
•START (GREEN)
•STOP (RED)
DUPLEX RECEPTACLE
•ACCESSORY POWER SUPPLY
2E. ENTRY OPERATOR’S PANEL
The ENTRY OPERATOR’S PANEL is located on the right side at
the entrance end of the machine.
THE ENTRY OPERATOR’S PANEL CONSISTS OF:
1 PUSH BUTTON
•JOG (GREEN)
POWER SHUT OFF
•EMERGENCY STOP BUTTON (RED)
3E. POWER SOURCE PLUG
The POWER SOURCE PLUG is located at the exit end of the machine on the right side.
FEEDING THE MACHINE:
1. Position selector switch to the JOG position.
2. Position selector switch to the FORWARD position.
3. Remove pressure on spool brakes. (SEE PG. 10)
4. Trim both corners of the coil material, removing two 3” X 3” triangles. (SEE PG. 12)
5. Standing at entrance of machine, position material through the entrance guides to the #1 drive assembly.
6. Activate the JOG button using your right hand-at the same time- using your left hand to push material so as to
engage with #1 drive assembly. Jog the material approximately two feet.
7. Using the main control panel jog material through guillotine using START-push button.
8. Position selector switch to the RUN position.
SECTION: 6
ELECTRICAL CORD REQUIREMENTS
It is important to adhere to the motor manufacturer’s minimum wire gage in order to maintain the warranty on the motor.
0-25’ 12 ga
25-50’ 10 ga
50-100’ 7 ga

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10

11
SECTION: 7
SPOOL UPRIGHT SUPPORTS
The IRONMAN TURNSTILE UPRIGHT is a modular turnstile support used to hold coil.
Your machine may have up to three uprights.
ONE TURNSTILE UPRIGHT ASSEMBLY CONSISTS OF: (SEE PG. 11)
TO ROTATE TURNSTILE FOR TWO-SIDED COIL:
1. Disengage the TURNSTILE LOCKING PIN.
2. Rotate TURNSTILE 180 degrees.
3. Re-engage the TURNSTILE LOCKING PIN.
SECTION: 8
SPOOL ASSEMBLY AND LOADING COIL
ONE SPOOL ASSEMBLY CONSISTS OF:(SEE PG. 11)
SPOOL SHAFT (1) SPOOL HALF (1)
5/16” QUICK RELEASE PIN (2)
TO LOAD COIL ONTO SPOOL ASSEMBLY:
1. Place the empty spool assembly on the ground or on a flat surface.
2. Remove one of the 5/16” quick release pins.
3. Slide the spool half off of the ¼” spool shaft.
4. Insert the spool shaft through the center of the coil.
5. Replace spool half on the spool shaft, and reinstall the 5/16” quick release pin.
6. The spool assembly and coil are now ready to load onto the upright.
NOTE: The spool assembly is adjustable to accept both 5” gutter material (11 ¾” – 12”) and 6” gutter material (15”).
PLACING SPOOL & COIL IN THE UPRIGHT:
Use an approved lifting device in the designated spool lifting area to position the spool assembly into the turnstile upright.
(IMPORTANT! – Please read PRECAUTIONS)
PRECAUTIONS:
Make sure loading area is clean and clear of debris.
Make sure Turnstile Locking Pin is securely installed.
Always wear protective footwear when handling coil.
Never load coil with the brake in closed position.
Never operate machine without first checking brake & pin positions.
Never transport machine without locking brake in closed position.
TURNSTILE UPRIGHT (1) TENSION BRAKE (2)
BASE PLATE (1) THUMB SCREW (2)
TURNSTILE LOCKING PIN (1) SAFETY PIN (2)

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13
SECTION: 9
ENTRANCE GUIDE SYSTEM
PURPOSE AND PRECAUTIONS OF THE ENTRANCE GUIDE SYSTEM:
The ENTRANCE GUIDE system is a very important part of this machine. Not only is it used to position material
being fed into the machine, but it also controls the lateral relationship of the material to the forming stations.
ENTRANCE GUIDE CONSISTS OF: (SEE PG. 13)
A. RIGHT ENTRANCE GUIDE SHOE
B. LEFT ENTRANCE GUIDE SHOE
C. RIGHT LOCKING BOLT
D. LEFT LOCKING BOLT
E. LEFT LOCKING COLLARS (5” & 6” POSITIONING STOPS)
F. RIGHT LOCKING COLLARS (5” & 6” POSITIONING STOPS)
ENTRANCE GUIDE ASSESSMENT:
The RIGHT ENTRY GUIDE (A) controls the amount of material that is fed into the face box and lip box roller
assemblies. It should be moved ONLY to increase or decrease the amount of lip turned under.
If an adjustment is made on the RIGHT ENTRY GUIDE (A), an adjustment must be made on the LEFT ENTRY
GUIDE (B) using coil as a guide. There should be no visible play between the entry guides and the coil. The guide
should not be so tight that it would cause the gutter to bind in the entry guide assembly.
Before moving the RIGHT ENTRY GUIDE (A), always take a measurement from the inside edge of the entry guide
(where the coil will ride) to the inside edge of the frame. This will give a reference point to measure and move
from. You can easily return to your original location if you move the guide in the wrong direction.
TO MOVE THE GUIDES:
1. Loosen the bolt on the locking collars (C or D).
2. Move guide
A. To INCREASE the amount of lip turned under,
Move the guides toward the RIGHT side (FACE side) of the machine.
B. To DECREASE the amount of lip turned under,
Move the guides toward the LEFT side (BACK side) of the machine.
3. Retighten the cap screw.
ENTRANCE GUIDE OPERATION:
When feeding material from the spools on the top of the machine or from a remote station, feed the material straight
into the entry guides. DO NOT FORCE. Continue pushing material into the machine until it stops. The material
can now be jogged through the machine. If the first drive roller does not pull the material into the machine, give the
material a little push from the entrance end while continuing to jog the material into the machine.
ADJUSTMENT FOR COMBO MACHINE ENTRANCE GUIDES:
a. CHANGING ENTRANCE GUIDES FROM 5” TO 6”:
i. TO MOVE RIGHT GUIDE, loosen LOCKING BOLT C, move guide to the right.
Stop at 6” collar, and tighten BOLT C.
ii. TO MOVE LEFT GUIDE, loosen LOCKING BOLT D, move guide to the left
Stop at 6” collar, and tighten BOLT D.
b. CHANGING ENTRANCE GUIDES FROM 6” TO 5”:
i. TO MOVE RIGHT GUIDE, loosen LOCKING BOLT C, move guide to the left.
Stop at 5” collar, and tighten BOLT C.
ii. TO MOVE LEFT GUIDE, loosen LOCKING BOLT D, move guide to the right
Stop at 5” collar, and tighten BOLT D.

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NOTES:
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SECTION: 10
POLYURETHANE DRIVE SYSTEM
The drive train of this machine is in most circumstances maintenance free.
If a material traction problem arises or a roller is replaced, the top roller is adjustable up and down.
CAUTION: DO NOT OVER TIGHTEN DRIVE ROLLERS
The factory setting for the rollers is 1/4 turn past the point of contact.
The MAXIMUM amount of drive pressure recommended is 1/4 turn past factory setting.
ADJUSTING DRIVE SYSTEM TO ADD TRACTION:
Start with top #1 drive assembly; COMPONENT LOCATIONS: (SEE PG. 4 for 5” & SEE PG. 6 for 6”)
1.) Turn locking nuts (C) counter clockwise; loosening the adjustment bolts (A) at all four places.
2.) Turn locking bolt (B) counter clockwise a 1/4 turn to loosen all four bolts.
Only turn the bolts just enough to break them free.
3.) Turn adjustment bolts (A) clockwise 1/16 of a turn.
4.) Tighten locking bolts (B) 4 places.
5.) Tighten locking nuts (C).
Run machine forward, if more traction is needed repeat the above procedure on top #2 drive assembly.
Run the machine forward, if more traction is needed repeat above procedure on both #1 and #2 drive assemblies.
NOTE: If material slippage occurs after material leaves #2 drive assembly while clearing machine, add pressure to #3
drive forming assembly (SEE PG. 19).
CLEANING OF POLYURETHANE: clean outer surface of rollers using soap & water to remove any dirt or debris.

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SECTION: 11
FORMING COMPONENTS AND ASSEMBLIES
GUIDE BAR COMPONENTS:
•The guide bars are in a fixed positive relative to the forming stations.
•The back guide bar must be in contact with the material at all times.
•The face guide bar supports the face portion of material guiding it into the face forming box assembly.
•The back guide bar supports the back portion of material through the complete forming process and
bends the back bottom corner of the gutter.
•The guide bars are not adjustable components on standard 5” or 6” machines.
COMBO ADJUSTMENT FOR THE BACK GUIDE BAR:
•Combo Machine Adjustment: the back guide bar is moved in for 5” and out for 6”.
•FOR 5” GUTTER: Loosen bolts and move the back guide bar towards the center of the machine
completely, then tighten bolts
•FOR 6” GUTTER: Loosen bolts and move the back guide bar away from the center of the machine
completely, then tighten bolts.
•The face guide bar is not moved in the combo machine.
GUIDE BAR MAINTENANCE:
•Check guide bars for marks, burrs, or build up that could cause a mark or scratch on gutter.
•To clean guide bars, lightly sand guide with a fine grit emery cloth & polish out any remaining marks
with Scotch Brite.
FACE FORMING BOX ASSEMBLY:
•This assembly consists of two forming planes- four forming rollers per plane. This assembly’s sole
purpose is to form the face of the gutter; it does not do any driving of material.
•The unique design of this assembly requires no adjustment for alignment of rollers. The spacing of the
roller and the position of the assembly are factory set and should not be altered.
FORMING ROLLER MAINTENANCE:
•The forming rollers are hard chrome plated to eliminate corrosion.
•Check rollers for marks, burrs, or build up.
•If a roller becomes marked, use a fine grit emery cloth to remove the mark, then polish out any
remaining marks or scratches with Scotch Brite.
ADJUSTING FACE BOX ROLLERS FOR COMBO MACHINE:
A. CHANGING FROM 5” to 6”:
1) Pull and lock the three retractable pins.
2) Raise all three top roller stations to the 6” position
3) Release retractable pins.
For best results, raise each station independently.
B. CHANGING FROM 6” to 5”:
1. Pull and lock the three retractable pins.
2. Lower all three top roller stations to the 5” position.
3. Release retractable pins.
For best results, lower each station independently.

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SECTION: 12
LIP FORMING BOX (FORMS THE LIP PORTION OF THE GUTTER)
The FORMING BOX consists of 7 stations (#1 = ENTRANCE & #7 = EXIT) and three color-coded adjustment areas.
COLOR-CODED ADJUSTMENTS:
BLUE: Swing Shaft Assembly
BLACK: Entrance Box Mount
GREEN: Exit Box Mount
ROLLER MAINTENANCE: The forming rollers in this assembly are made from stainless steel. Maintenance is
the same procedure as the face forming rollers (SEE PG. 15).
SWING SHAFT ASSEMBLY (BLUE STATION):
The primary purpose of the SWING SHAFT or BLUE STATION is to control the top lip of the gutter.
Adding pressure to this assembly will cause the top lip of the gutter to run into the fascia.
Relieving pressure will cause the top lip of the gutter to run away from the fascia.
ADJUSTING SWING SHAFT ASSEMBLY:
1. Loosen swing shaft locking bolt (2 places) to allow swing shaft assembly to slide.
a. TO ADD PRESSURE, turn swing shaft adjustment bolt clockwise.
b. TO RELIEVE PRESSURE, turn swing shaft adjustment bolt counter-clockwise.
PRECAUTION:Do not over adjust this assembly. Moving the swing shaft past its range will cause the opposite
affect to the gutter. The forming box is a critical part of this machine. When adjusting in this area, move adjustments
incrementally 1/8 of a turn at a time. Always return to original position before trying a different adjustment.

18
ENTRANCE BOX MOUNT LOCATION:
•The ENTRANCE BOX MOUNT has primary purpose in aligning the entrance of the forming box with the exit of
the face-forming box.
•Looking through the guillotine, see that the lateral alignments between the forming rollers of both boxes are in line.
THIS LOCATION IS FACTORY SET & SHOULD NOT BE ALTERED.
•The vertical (height) adjustment is used to line up the inside radius of the box rollers with the last (top) bend coming
out of face rollers. (1 3/8” ON 5” GUTTER: and 1 5/8” ON 6” GUTTER)
A. TO RAISE THE STATION:
1. Loosen the two LOCKING NUTS (C) on adjustment bolts (B).
2. Turn LOCKING BOLT (A) counter-clockwise.
3. Equally turn the two ADJUSTMENT BOLTS (B) clockwise to the desired height.
4. Tighten LOCKING BOLT (A) and LOCKING NUTS (C).
B. TO LOWER THE STATION:
1. Loose the two LOCKING NUTS (C) on adjustment bolts (B).
2. Equally turn the two ADJUSTMENT BOLTS (B) counter-clockwise to the desired height.
3. Tighten LOCKING BOLT (A) and LOCKING NUTS (C) in 2 places.
C. Run metal completely through machine, back metal up 6” to 10”, check for double track prior to the lip box.
D. If necessary, repeat to raise or lower.
PRECAUTION: The forming box is a critical part of this machine. When adjusting in this area, move adjustments
incrementally 1/8 of a turn at a time. Always return to original position before trying a different adjustment.

19
EXIT BOX MOUNT LOCATION
•The VERTICAL exit box mount adjustment is used to control the up and down hill on the face-side of the bottom.
•The LATERAL adjustment is used to control the width across the opening of the gutter.
A. VERTICAL ADJUSTMENT:
1. To adjust the exit end of the box up or down, first loosen LOCKING BOLTS G (2).
a. TO RAISE THE BOX:
i. Turn ADJUSTMENT BOLT J clockwise. (.017” per revolution)
b. TO LOWER THE EXIT END OF THE BOX:
i. Turn ADJUSTMENT BOLT J counter-clockwise. (.017” per revolution)
2. When desired height is reached, tighten LOCKING BOLTS G (2).
B. LATERAL ADJUSTMENT:
1. To adjust the exit end of the lip box in or out, first loosen LOCKING NUTS (L-1 & L-2) and MOUNTING BOLTS
K (2 places).
a. TO MOVE TOWARDS THE BACK OF THE GUTTER:
i. Loosen ADJUSTMENT BOLT (M-1) and tighten ADJUSTMENT BOLT (M-2).
b. TO MOVE AWAY FROM THE BACK OF THE GUTTER:
i. Loosen ADJUSTMENT BOLT (M-2) and tighten ADJUSTMENT BOLT (M-1).
2. After completing adjustment, tighten LOCKING NUTS (L-1 & L-2) and MOUNTING BOLTS K (2 places).
COMBO MACHINE
A. ADJUSTING LIP FORMING BOX 5” TO 6”:
1. Pull retractable pins on outside box roller shafts.
2. Lower station rollers individually to the 6” position.
3. Release retractable pin.
4. Remove the 6” inside roller bar from the storage position on the gearbox.
5. Remove the 5” inside roller bar from the lip box by loosing the red setscrews.
6. Install 6” inside roller bar in the lip-forming box.
7. Store the 5” inside roller back to the storage position.
B. ADJUSTING LIP FORMING BOX 6” TO 5”:
1. Remove the 6” inside roller bar from the lip box by loosing the red setscrews.
2. Remove the 5” inside roller bar from the storage position on the gearbox.
3. Install 5” inside roller bar in the lip-forming box.
4. Store the 6” inside roller bar to the storage position.
5. Pull retractable pins on outside box roller shafts.
6. Raise station rollers individually to the 5” position.
7. Release retractable pin.