Kyocera PS-1000 Operation manual

69800885 (STD)
06-21

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5-15cm
Vartical
flat jet
Horizontal
flat jet
Round jet
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THANK YOU FOR BUYING OUR PRODUCT.

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SAFETY INSTRUCTIONS FOR PAINT SPRAYER
CAUTION! Danger of injury! Never point the spray gun at
yourself or other persons or animals.
1.Only coating materials such as paints, enamels, varnishes,
without additional warming.
2. The device may not be based in work places which are
covered by the explosion protection regulations.
3. When spraying, ensure that there are no sources of ignition,
wires, hot surfaces, etc, in the area.
4. Wear breathing protection when spraying.
5. Inside and outside care must be taken that no solvent vapors
are sucked into the device.
6.When outdoors observe wind direction. When working indoors
7. Do not spray at the device.
8.  The device only splash-proof when the air hose is correctly
connected.
9.  Do not let children play with the device. Keep out of reach of
children.
10. Care must be taken that the mains cable is not damaged. If
damage is observed, bake immediately to our authorized
service centre to be changed.
13. Take precautionary measures against potential hazards from
spray liquid and follow any instructions given on containers or
laid down by the manufacturer of liquid.
14. Do not spray any liquids of unknown hazard potential.
15. Forbidden to spray to the hatch of the motor and etc.
16. When spraying normally, the main unit should not be under
the head of the gun and the container (Fig. 1).
EXPLANATION OF THE SYSTEM
The device works according to low pressure spraying technique.
A high volume of air surrounds the spray jet being ejected under
the lowest of spray mist .The coating material is applied to the
object quickly and exactly.
material. This gives perfect spraying result with a respective
saving of coating material and is therefore good for the
environment.
DESCRIPTION
1. Air cap
2. Nozzle
3. Union nut
4. Air hose
5. Spray gun
7. Trigger
8. Container
9. Motor blower
10. ON/OFF switch
11. Shoulder Strap
12. Air concentration nozzle
SPECIFICATIONS
Power input….…………………… 500W
Spraying pressure.………………. 0.1-0.2bar
Flow rate ..................................... 200ml/min
Max viscosity…….……….………. 40DIN-S
Nozzle…….…..………………….. Φ1.0mm
Container capacity……….……… 1000ml
Air hose length…….…………….. 1.8m
Sound pressure level……………. 80 dB(A)
Oscillation level…………………… ＜0.25m/s2
Net weight ………………………… 2.9 kg
APPLICATION
Interior and exterior painting and staining of decks, outdoor
furniture, fences, and walls
MATERIALS WHICH CAN BE USED
Solvent containing and water-dilutable enamel paints, vanishes,
primers, two-component paints, clear enamels, motor-vehicle
enamels, mordants and wood protectives.
MATERIALS WHICH CAN NOT BE USED
Wall paints (emulsions) etc., lye and acid containing coating
materials.
PREPARATION
MEASURING THE VISCOSITY (Fig. 2)
Information regarding a sprayable dilution is normally not to be
found on the material tin.
Please use the viscosity table below.
viscosity=thickness of the coating material.
1. Thoroughly stir the coating material before starting
measurement.
2. Immerse the viscosity measuring cup (contents 100cm3)
completely in the coating material below rim level and allow
3. Lift the viscosity measuring cup and measure the time in
Note: The runout time is called DIN seconds (DIN-s).
Solvent containing gloss paints ..............................15-50
Primers ..................................................................25-50
Mordants ............................................................... undiluted
2 component paints ...............................................20-50
Clear varnishes ......................................................15-40
Water-dilutable gloss paints .................................. 20-40
Motor-vehicle enamels .......................................... 20-40
Wood preservatives ............................................... undiluted
VISCOSITY TABLE
Coating material Viscosity DIN-s

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ATTACH THE AIR HOSE (Fig. 3)
・Device end: Place air hose (4) end with pin in guide, and
secure it by turning.
・Spray gun end:
on the spray gun or air concentration nozzle (12) for the blower
function.
WARNING! Always ensure that the sprayer is switched off and
totally stop before making any adjustments.
ADJUST THE ASCENDING PIPE
1. Unscrew the container (8) from the spray gun
2. Adjust the ascending pipe accordingly
It should be possible to spray the container leaving hardly any
material left in the container.
SPRAYING HORIZONTAL OBJECTS (Fig. 4)
Turn ascending pipe forwards following the steps in “ADJUST
THE ASCENDING PIPE”.
SPRAYING OVERHEAD OBJECTS (Fig. 5)
Turn the ascending pipe to point backwards following the steps in
“ADJUST THE ASCENDING PIPE”.
ADJUSTING THE SPRAY PATTERN (Fig. 6, 7)
1. Loosen the union nut (3).
2. Turn the air cap (1) to the required spraying pattern.
Horizontal surfaces --- for horizontal surfaces
Round jet --- for corners and edges and other badly accessible
places
ADJUSTING AMOUNT OF MATERIAL FLOW (Fig. 8)
clockwise direction (+). To decrease, turn it in the clockwise
direction (-).
FILLING SPRAYER WITH PAINT
Remove and discard any skin that has formed on top of the paint
or stain, then thoroughly mix the material in its original container
before beginning.
NOTE: Older containers of stain and paint may need to be
strained before use.
Unplug the sprayer.
1. Remove the container by twisting counterclockwise.
l above
3. Reinstall the container on the sprayer and twist clockwise.
OPERATION
CAUTION!: Only place the device on an even and clean
surfaces. Device could suck dust, etc.
STARTING AND STOPPING
1. To start the sprayer, turn the On/off switch to ON position, and
then squeeze the trigger switch.
2. To stop the sprayer, release the trigger switch, and then turn
the On/off switch to OFF position.
Important: CLEAN THE UNIT AFTER THE COMPLETION OF
SPRAYING
SPRAYING TECHNIQUE
The spraying result depends considerably on how smooth and
cleans the surface of the objects. For this reason the surface
should be carefully prepared and kept free of dust.
Surfaces not to be sprayed should be covered with sticky tape
and masking paper or other materials. Cover threads and the like
on the object to be sprayed.
It is advisable to carry out a trial spraying onto cardboard or a
.
Important: Start spraying from outside the surface to be sprayed
and do not stop sliding on the surface.
Correct spraying (Fig. 9): Always hold the spray gun at
an even distance of approx. 5-15cm from the object to be
sprayed, and move the spray gun evenly across or up and down,
depending on the adjusted spraying effect. Even movement of
the spray gun will give a uniform surface quality.
Incorrect spraying (Fig. 10): Excessive paint mist formation
Important: Always keep the nozzle and air cap clean.
If coating material buildup on the nozzle and air cap, clean both
parts with solvent or water.
MAINTENANCE
MAINTENANCE PROCEDURES
Note: Always unplug the unit before attempting a service
operation.
Avoid using solvents when cleaning plastic parts. Most plastics
are susceptible to damage from various types of commercial
solvents and may be damaged by their use. Use clean cloths to
remove dirt, dust, oil, grease, etc.
CLEANING THE SPRAYER AFTER USE
1. Turn off device. Release trigger so that the coating material in
spray gun runs back into the container.
2. Remove the paint container and return any unused paint or
stain to its original container.
3. Clean the container and ascending pipe with a brush.

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TROUBLESHOOTING
4. Fill the container with solvent or water, and reinstall the
container.
5. Plug in the sprayer, and spray the solution onto a piece of
cardboard or other scrap material. Continue spraying until all
the solution is used.
6. Repeat the above procedure until clear solvent or water comes
out of the nozzle.
7. Unplug the sprayer, and then make the container completely
empty. Always keep the container seal free of coating material
and check for damage.
8. Clean the outside of the spray gun and container with a soft
cloth.
9. Unscrew the union nut, and then remove air cap .Clean the air
cap and nozzle with brush and solvent or water.
over 21°C
Note: Never clean the nozzle or air hole of the spray gun with
sharp metallic objects.
It is recommended that you take this tool to an Authorized
Service Center for a thorough cleaning and lubrication at least
once a year.
WARNING! To ensure safety and reliability, all repairs should
be performed by an AUTHORIZED SERVICE CENTER or
other QUALIFIED SERVICE ORGANIZATION.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Problem Cause Remedy
No coating material
emerges from the
nozzle
Nozzle clogged
Feed tube clogged
Material volume setting turned too far
to the left (-)
Feed tube loose
No pressure build-up in container
Clean
Clean
Turn to the right (+)
Insert
Tighten container
Coating material drips
from the nozzle
Nozzle loose
Nozzle worn
Nozzle seal worn
Coating material assembly at air cap,
nozzle or needle
Tighten
Change
Change
Clean
Atomisation too coarse Viscosity of coating material too high
Material volume too large
Material volume adjusting screw turned
too far to the right (+)
Nozzle contaminated
Too little pressure build-up in container
Thin
Turn material volume adjusting
screw to the left (-)
Clean
Change
Tighten container
Spray jet pulsates Coating material in container running
out
Change
Coating material causes
"paint tears"
Too much coating material applied. Turn material volume adjusting
screw to the left (-)
Too much fog of
coating material
(Overspray)
Distance to the object too large
Too much coating material applied
Reduce distance
Turn material volume adjusting
screw to the left (-)
Paint in the ventilating
hose
Diaphragm soiled
Diaphragm defective
Clean the diaphragm
Replace the diaphragm