Lütze TRDP LIN User manual

Transportation Solutions
TRDP LIN Gateway
Operating instructions
802131
Version 00

Operating instructions –TRDP LIN Gateway
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Lütze Transportation GmbH reserves the right to make changes to its products in the interest of
further technical development. These changes are not necessarily documented in each individual
case.
These operating instructions are an integral part of the device and contain important information
on safety and operation. Read the operating instructions before use to exclude possible dangers
and to ensure proper use.
These operating instructions and the information contained therein have been compiled with due
care. However, Lütze accepts no liability for printing or other errors or for any damage resulting
therefrom.
The brands and product names mentioned in this book are trademarks or registered trademarks
of the respective titleholders.
Copyright 2022 by Lütze Transportation GmbH. All rights reserved.
Contact:
Lütze Transportation GmbH
Bruckwiesenstraße 17-19
D-71384 Weinstadt - Großheppach
Germany
Telephone - switchboard: +49/ (0)7151 6053-545
Telefax: +49/ (0)7151 6053-6545
E-Mail: [email protected]
Internet: www.luetze-transportation.de

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Content
1Introduction ...................................................................................7
1.1 About this operating manual .............................................................................7
2General Information......................................................................8
2.1 Symbol Description...........................................................................................8
2.1.1 Safety Messages............................................................................................................... 8
2.1.2 Handling Notes.................................................................................................................. 8
2.2 Copyright...........................................................................................................8
2.2.1 Quoting text and content excerpts..................................................................................... 8
2.3 Disclaimer.........................................................................................................9
2.4 Standards and norms........................................................................................9
2.4.1 Observe other applicable documents................................................................................ 9
2.5 Type plate.......................................................................................................10
2.5.1 QR-Code –Product Information...................................................................................... 10
3Safety ...........................................................................................11
3.1 Applicable documents.....................................................................................11
3.2 Safety informations .........................................................................................11
3.2.1 Contents of the operating instructions............................................................................. 11
3.2.2 Appropriate use ............................................................................................................... 11
3.2.3 Addressees...................................................................................................................... 11
3.2.3.1 Operating Personnel............................................................................................... 11
3.2.4 Responsibility of the operator.......................................................................................... 12
3.2.5 Protective clothing ........................................................................................................... 13
3.2.6 Changes and modifications to the device........................................................................ 13
3.2.7 Further safety notes......................................................................................................... 13
3.3 Safety device ..................................................................................................13
3.3.1 Safety concept................................................................................................................. 14
3.4 Special safety instructions...............................................................................14
4Transport and storage................................................................15
4.1 Scope of delivery ............................................................................................15
4.1.1 Included hardware........................................................................................................... 15
4.1.2 Included software............................................................................................................. 15
4.1.3 Included documentations................................................................................................. 15
4.2 Accessories.....................................................................................................16
4.3 Checking the delivery......................................................................................16
5Product overview ........................................................................17
5.1 Product description .........................................................................................17
5.1.1 TRDP –Train Realtime Data Protocol............................................................................. 17
5.1.2 TRDP LIN Gateway......................................................................................................... 17
6Product structure........................................................................19
6.1 Description......................................................................................................19

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6.2 Appropriate use...............................................................................................20
6.3 Pin assignment ...............................................................................................20
6.3.1 X50 / X60 Ethernet 100BaseT: M12 D-coded................................................................. 20
6.3.2 Connectors (X1)............................................................................................................... 20
6.4 LED Status......................................................................................................21
6.4.1 LED "ACT2" and "LNK2" on the Ethernet port ETH2 (X60)............................................ 21
6.4.2 LED "ACT1" and "LNK1" on the Ethernet port ETH1 (X50)............................................ 21
6.4.3 LED "MS" to Connector (X1) ........................................................................................... 22
7Mounting and dismounting ........................................................23
7.1 Mounting (top-hat rail).....................................................................................23
7.2 Dismounting (top-hat rail)................................................................................23
7.3 Mounting options.............................................................................................23
7.4 Protective conductor connection (X0) .............................................................24
7.5 Wiring..............................................................................................................24
7.5.1 Stripping lengths and conductor cross-section................................................................ 25
7.5.2 Connector Wiring (X1)..................................................................................................... 25
7.5.3 Unlocking the Connector (X1).......................................................................................... 25
7.5.4 Other wiring information................................................................................................... 26
7.6 Functions of the configuration button (J1).......................................................26
8Commissioning ...........................................................................27
8.1 Preliminary considerations..............................................................................27
8.1.1 About the “LOCC-Pads” software.................................................................................... 27
8.1.2 Commissioning or parameterization................................................................................ 27
8.2 Preparations....................................................................................................28
8.2.1 Supply the LOCC-Boxes with voltage: ............................................................................ 28
8.2.1.1 Supply the TRDP LIN Gateway with voltage:......................................................... 28
8.2.1.2 Connect communication interface:.......................................................................... 28
8.2.1.3 System with multiple voltage sources..................................................................... 29
8.2.2 Possible uses of the Ethernet ports................................................................................. 30
8.2.2.1 One ethernet port –Standard application............................................................... 30
8.2.2.2 Two ethernet ports –Bridge function...................................................................... 30
8.2.2.3 Two ethernet ports –two networks......................................................................... 31
8.3 Software commissioning.................................................................................32
8.4 Configuration of the gateway ..........................................................................32
8.5 Addressing the LOCC-Boxes..........................................................................32
8.6 Loading the LOCC-Box image........................................................................32
9Configuration and diagnostics ..................................................33
9.1 Log-in web interface........................................................................................33
9.1.1 Configuration of the devices via web server.................................................................... 33
9.1.2 Problems with registration ............................................................................................... 35
9.2 Diagnosis........................................................................................................36
9.2.1 Display version and serial number .................................................................................. 36
9.2.2 View LOCC-Box Station .................................................................................................. 37
9.2.2.1 The individual LOCC-Boxes are listed here............................................................ 37
9.2.2.2 Unreachable LOCC-Boxes ..................................................................................... 38
9.2.3 Devices and fieldbus condition........................................................................................ 39
9.2.3.1 Total Uptime............................................................................................................ 40
9.2.3.2 Device status........................................................................................................... 40
9.2.3.3 Warning active ........................................................................................................ 40

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9.2.3.4 TRDP Log ............................................................................................................... 40
9.2.4 Status of the Ethernet Interfaces..................................................................................... 40
9.3 Configuration...................................................................................................41
9.3.1 Configuration Up/Download............................................................................................. 42
9.3.1.1 Download configuration .......................................................................................... 42
9.3.1.2 Upload configuration............................................................................................... 43
9.3.2 Ethernet configuration...................................................................................................... 43
9.3.3 TRDP Configuration......................................................................................................... 44
9.3.3.1 DNS-System ........................................................................................................... 45
9.3.3.2 Status Telegram (PD)............................................................................................. 45
9.3.3.3 Message Data Telegrams....................................................................................... 46
9.3.4 LOCC Configuration ........................................................................................................ 46
9.3.4.1 Enumeration............................................................................................................ 47
9.3.4.2 Synchronization / Resync ....................................................................................... 47
9.3.4.3 LOCC-Box Sync Configuration............................................................................... 47
9.3.4.4 LOCC Log............................................................................................................... 48
9.3.5 System configuration....................................................................................................... 49
9.3.5.1 Service Password ................................................................................................... 49
9.3.5.2 Reset....................................................................................................................... 50
9.3.5.3 Reset the device to factory settings........................................................................ 50
9.3.5.4 System Log............................................................................................................. 50
9.3.5.5 Firmware Update..................................................................................................... 50
9.4 Contact............................................................................................................51
9.4.1 Contact information.......................................................................................................... 51
9.4.2 License Information ......................................................................................................... 51
9.4.3 LOCC-Pads offline (from version 3.8.5.0 or newer)........................................................ 51
10 Operation .....................................................................................52
10.1 Operating modes of the gateway....................................................................52
10.2 LOCC-Box Communication.............................................................................53
10.3 LOCC-Box Monitoring and Synchronization....................................................54
10.3.1 Automatic configuration recovery................................................................................. 54
10.3.2 Automatic shutdown of LOCC-Boxes with different configuration............................... 54
10.4 Replacement of a defective LOCC-Box ..........................................................55
10.5 TRDP Communication ....................................................................................56
10.5.1 Status telegram............................................................................................................ 56
10.5.1.1 Status telegram - TRDP Dataset Definition:......................................................... 56
10.5.1.2 Status telegram - XML structure........................................................................... 56
10.5.2 Diagnostic telegram ..................................................................................................... 57
10.5.2.1 Diagnostic telegram - Structure description reply................................................. 57
10.5.2.2 Diagnostic telegram –XML structure request....................................................... 58
10.5.2.3 Diagnostic telegram –XML structure reply........................................................... 59
10.5.3 Control telegram........................................................................................................... 59
10.5.3.1 Control telegram - Structure description request/notification................................ 59
10.5.3.2 Control telegram - XML structure request/notification.......................................... 60
10.5.3.3 Control telegram - structure description reply....................................................... 60
10.5.3.4 Control telegram –XML structure reply................................................................ 60
10.5.4 Settings telegram......................................................................................................... 61
10.5.4.1 Settings telegram - structure description request/notification............................... 61
10.5.4.2 Settings telegram - XML structure request/notification......................................... 61
10.5.4.3 Settings telegram - structure description Reply.................................................... 61
10.5.4.4 Settings telegram - XML structure reply ............................................................... 62
10.5.5 Message data busload................................................................................................. 62
10.6 Connect to the software LOCC-Pads..............................................................62
11 Maintenance ................................................................................64

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11.1 Module exchange............................................................................................64
12 Service .........................................................................................65
12.1 Accessories.....................................................................................................65
13 Disposal .......................................................................................65
14 Revision history ..........................................................................65

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1 Introduction
This operating manual is a part of the TRDP LIN Gateway product. It contains important
information about the safety and operation of the devices.
This manual must be read and understood before installing, operating,
maintaining, or disposing of the device. Keep this document for later use.
Risk of injury and damage to property due to non-observance of the
operating instructions.
Always read these operating instructions before planning the system in order
to avoid or reduce risks and damage.
These operating instructions contain important information on safety,
commissioning, operation, maintenance and disposal of the device.
Always keep the document at hand. This applies until the device is disposed
of. Pass on the operating instructions if the device is sold, distributed or
loaned.
You can also find these operating instructions at
www.luetze-transportation.com.
In the search field, enter either the product name or the product number.
1.1 About this operating manual
These instructions provide information on how to handle the products throughout its entire
product life cycle, from delivery to disposal.
Further documents apply in addition to this operating manual.
The product data sheet always contains the current product
information. The information on the data sheet is always preferable in
case of any deviations. The current data sheets can be found on our
website.
If you have suggestions for improving this document, please contact Lütze Transportation GmbH
service department.

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2 General Information
2.1 Symbol Description
2.1.1 Safety Messages
This document contains several safety messages. Each safety message contains a defined
signal word and a color. The color and the word are referring to an alert level. There are 4 levels.
The safety messages point out hazardous situations and give information on how to avoid these.
Indicates a hazardous situation, which if not avoided will result in death
or serious injury. The product or the environment may be damaged.
Indicates a hazardous situation, which if not avoided can result in death
or serious injury. The product or the environment may be damaged.
Indicates a hazardous situation, which if not avoided can result in minor
or moderate injury. The product or the environment may be damaged.
Indicates a situation which could damage the product or the
environment. This notice does not apply to personal injury.
Signal words (according to EN 82079 and ANSI Z535)
2.1.2 Handling Notes
Additionally, the following symbols can be found. These refer to important technical information
and instructions:
Refers to important technical information. This indicates to the user a
specific action that must be performed to operate the device safely.
Refers to the use of different tools.
2.2 Copyright
This document is intended for the operator and his employees. It is forbidden to give the content
to a third party, to duplicate, exploit or impart it. The Lütze Transportation GmbH has to allow it
explicit in writing.
General data, text, images and drawings are copyrighted and are liable to the industrial property
right. Contravention can be prosecuted. The named brands and product names in this document
are trademarks or registered trademarks by titleholder.
2.2.1 Quoting text and content excerpts
Contents and excerpts can be copied and quoted, but they must always be accompanied by the
source citation (source citation for example, in the sense of § 63 UrhG - German law).

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The UrhG also stipulates that quotations must be accompanied by an indication of the source
and are subject to a prohibition of modification, which, however, permits abridgements that do not
distort the meaning of the work.
If, in accordance with copyright law, the source is correctly cited, readers may be able to find the
original work and form their own opinion about it. The source citation must consist of at least the
name of the cited author and the title of the work. A source citation must be clearly attributable to
the corresponding content.
The quotation must be visually separated from the own text. Usually, the foreign text is displayed
in italics.
Source https://www.urheberrecht.de/quellenangabe/
2.3 Disclaimer
The document was written under consideration of the applied standards, regulations and the
current state of technology.
The content is verified of accuracy. Discrepancies are not excluded. For those discrepancies we
disclaim liability. Applicable changes and additional information will be in the next version of the
document.
The Lütze Transportation GmbH does not assume liability for any damages and accidents of
following reasons:
•Non-observance of the document
•Untrained and unqualified personnel
•Non-conventional use
•Non approved reconstructions and functional modifications of the product
•Using non original or non-admitted parts or equipment
2.4 Standards and norms
The product is state of the technology and comply with the applicable safety regulations and the
corresponding harmonized European standards (EN).).
The latest versions of the standards and further information about the
product can be found in the corresponding data sheets that are valid
with this document.
2.4.1 Observe other applicable documents
When operating the device, please also observe all operating instructions enclosed with other
components of your system.
Always keep these operating instructions and the other applicable
documents (e.g., data sheets, package inserts, declarations of
conformity, etc.) at hand so that they are available when required.
This applies until the device is disposed of. Hand over all documents in
case of sale, distribution, or rental of the device.

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For reasons of clarity, we would like to point out that these operating instructions cannot describe
all conceivable problems in connection with the use of this device.
Should you require further information or encounter special problems that are not dealt with in
sufficient detail in the operating instructions, you can request the necessary information about
service from Lütze Transportation GmbH.
(“See also chapter Service”)
2.5 Type plate
Observe the type plate.
The type plate should always be legible.
In the event of an error, the article number and serial number are required.
The type plate is constructed according to this scheme:
Fig. 1: Example type plate
The type plate contains the following information:
•Item number
•Hardware Revision
•Module Description
•MAC-ID, all other MAC-IDs in the Data Matrix code
•Date of manufacture
•Software version
•Serial number
•Batch number
•Data Matrix Code, content: serial number, article number, date, MAC-IDs
•QR Code, reference to product information
2.5.1 QR-Code –Product Information
The code refers to further product information in the online catalogue on the Lütze
Transportation website. To access the page, proceed as follows:
1. Scan the QR Code with a smart phone or other device that can read QR Codes
2. The standard browser with the corresponding page opens.
3. Select an appropriate language.
4. The device is displayed in the online catalogue. Under Downloads you can download further
technical documentation.
Fig. 2: Screenshot Online Catalog - Language Selection