Laarmann LM2000 User manual

USER'S MANUAL
LAARMANN LM2000
Edition Month Year
4. January 2019

MANUAL LM2000
2
Table of contents
1. SAFETY INFORMATION........................................................................................................................ 3
1.1. WARNING SYMBOLS..................................................................................................................... 3
1.2. SAFETY INSTRUCTIONS................................................................................................................. 3
2. GENERAL DESCRIPTION....................................................................................................................... 5
3. TECHNICAL FEATURES ......................................................................................................................... 6
3.1. CONSTRUCTION............................................................................................................................ 6
3.2. TECHNICAL DATA.......................................................................................................................... 6
4. INSTALLATION ..................................................................................................................................... 7
4.1. UNPACKING.................................................................................................................................. 7
4.2. SELECTING THE RIGHT PLACE....................................................................................................... 7
4.3. CONNECTING THE POWER CORD................................................................................................. 7
4.4. ENVIRONMENT CONDITIONS ....................................................................................................... 8
5. INSTRUCTIONS FOR USE...................................................................................................................... 9
5.1. OVERALL VIEW.............................................................................................................................. 9
5.2. Instructions for use..................................................................................................................... 10
6. WORKING INSTRUCTIONS ................................................................................................................. 15
6.1. GENERAL..................................................................................................................................... 15
6.2 Starting the milling process......................................................................................................... 15
6.3 Stopping the milling process ....................................................................................................... 15
7. TROUBLESHOOTING .......................................................................................................................... 16
8. MAINTENANCE .................................................................................................................................. 16
8.1. WEAR.......................................................................................................................................... 16
8.2. CLEANING ................................................................................................................................... 16
9. PARTS LIST LAARMANN LM2000....................................................................................................... 17
10. CE CERTIFICATE................................................................................................................................ 21

MANUAL LM2000
3
1. SAFETY INFORMATION
Before using the machine, make sure to read and understand this manual
thoroughly. Keep the manual close to the machine, easily accessible to all the users.
Improper operation can cause injury to persons or damage to the equipment.
1.1. WARNING SYMBOLS
The following are the warning symbols that are used in this manual.
This symbol indicates a potential risk and alerts you to proceed with
caution.
This symbol indicates the presence of high voltage and warns the user
to proceed with caution.
This symbol indicates risks associated with hot surfaces.
1.2. SAFETY INSTRUCTIONS
Safety instructions
Claims for damages in any form whatsoever, for injury to persons or
damage to the machine, caused through non-observance of the
following safety instructions, are excluded.
Use according to the intended purpose
Do not make any alterations to the machine and use only approved
spare parts and accessories. Otherwise the Declaration of Conformity
will lose its validity and this will also lead to the loss of any guarantee
claims.
Transport
Do not knock, shake or throw the LM2000 during transport. Otherwise
the electronic and mechanical components may be damaged.
Packing material
Please keep the packing material for the duration of the guarantee
period. In case of a complaint and return of the machine in unsuitable
packing material, your guarantee claim will be lost.

MANUAL LM2000
4
Temperature variations
If the LM2000 is subjected to high temperature variations, protect it
against condensed water. Otherwise the electronic components may be
damaged.
Ambient temperature
If the temperature drops below +5°C or exceeds +40°C, electronic and
mechanical components can be damaged. Performance can be
changed to an unknown extent.
Atmospheric humidity
If the humidity exceeds 85%, electronic and mechanical components
can be damaged. Performance can be changed to an unknown extent.
Electrical connection
If the values for the mains power supply on the name plate are not
observed, the electrical and mechanical components may be damaged.
Inserting grinding media
Ensure that the grinding media are inserted correctly in the machine.
Otherwise they can be damaged, when starting the machine
Removing and opening hot grinding media
When removing and opening hot grinding media, always wear protective
gloves. There is a danger of burning the hands
Materials
Observe the relevant regulations and directives for handling chemicals
and hazardous materials.
Milling of materials, which give a risk of fire or explosion, is prohibited.
Cleaning
Do not clean the LM2000 under running water. Danger to life through
electric shock.
Use only a soft cloth moistened with water. Cleaning agents and
solvents should not be used, not for cleaning the milling tools either.
Repair
For your own safety, repairs must be carried out only by authorized
service technicians.

MANUAL LM2000
5
2. GENERAL DESCRIPTION
The LM2000 is a laboratory machine, which is suitable for pulverizing and
homogenizing hard and brittle materials in the dry and wet state.
It is used for fast pulverizing.
The closed milling pulverizing system guarantees complete recovery of the samples.
Final finenesses of down to 20-40 μm can be achieved, depending on the milling time
and the specific properties of the sample material. The optimum filling of a LM2000 is
around 1-1.3 Liters of sample material.
The sample quantity should not be less than 25% of the bowl volume.
The puck may otherwise damage the bowl.
The bowl, puck and lid must always be made of identical material.

MANUAL LM2000
6
3. TECHNICAL FEATURES
3.1. CONSTRUCTION
The housing of LM2000 is made of steel plate with powder coated RAL5005 paint.
Protective equipment
The milling chamber of the LM2000 is safely closed by an electrical safety switch.
Starting of the machine is possible only when:
- power is connected;
- air pressure is sufficient;
- the emergency switch is not activated;
- all parameters are given to the digital program of the machine;
- There is a bowl inside of the machine when using the automatic program;
- Hood is locked;
3.2. TECHNICAL DATA
Power supply
400V ± 10% - 50/60Hz
Rated power
2200W
Timer
5 sec - 99 min, timer HOLD function,
in 1 sec steps (below 10 min),
or 10 sec steps (above 10 min)
Max. bowl volume
2000 ml
Dimensions W x D x H
(inclusive base plate)
1087 x 741 x 1378 mm
Weight
475 kg
Noise emission
(without milling bowl)
70 dB(A)
Ambient temperature
+5°C - +40°C
Atmospheric humidity
< 85% RH

MANUAL LM2000
7
4. INSTALLATION
4.1. UNPACKING
Before the installation, carefully examine the delivery for possible damage or missing
parts. Open the crate and take the machine out of the box. Check that the machine
has not been visibly damaged during the transport.
Please keep the packing material for the duration of the guarantee period. In case of
a complaint and return of the machine in unsuitable packing material, your guarantee
claim will be lost.
Check that the mains cord is compatible with the local standard.
If any kind of damage occurred during transport, immediately make a complaint to
the carrier. Any incorrect delivery or missing parts should be reported to the
distributor.
4.2. SELECTING THE RIGHT PLACE
When selecting the right place for the machine, please consider the following:
- Put the device on smooth, horizontal and stable place.
- Leave enough space beyond the device for normal air circulation, min. 200 mm at
the back of the machine.
- Leave enough space around the device, that you will easy control and maintain it.
- Don’t use the device in surroundings, where there are fast temperature and humidity
changes. Also avoid places exposed to direct sunlight and places nearby heating
devices.
- Avoid places, where the possibility of shocks and vibrations exists.
Note: The machine should not be placed so, that it is difficult to pull out the
cord plug from mains power supply.
4.3. CONNECTING THE POWER CORD
The correct voltage and frequency for the LM2000 are given on the name plate.
Ensure that these values correspond to the available power supply system.
To avoid interference from noise, surges and spikes, a dedicated line is preferred. If
no such line is available, avoid lines to which powerful electric motors, refrigerators
and similar devices are connected.
The power can be turned on and off by the emergency switch, located on the front
cover at the right side of the machine. Light in the switch indicates, when the power is
on.
Note that when power is lost the saved programs will be lost!

MANUAL LM2000
8
4.4. ENVIRONMENT CONDITIONS
The machine has been built for operating in laboratory environment. Therefore the
environmental conditions should be the following:
- Temperature from +5C to +40C
- Humidity up to 85% RH, non-condensing

MANUAL LM2000
9
5. INSTRUCTIONS FOR USE
5.1. OVERALL VIEW
The LM200 has a couple new features:
•An improved air bellow system
oThe old machine released the bellow into rest position, in some cases this meant that
the bowl can’t be easily removed as the air bag was in the way.
The new system sucks the air bag to its smallest size so the bowl can be easily
removed.
•The overall footprint is decreased so a machine now fits onto an Europallet.
•The touchscreen has been moved from the hood to the side of the machine.
oThis prevents the cables wearing out over time.
•The machine now exist of an top and bottom half.
oRemoving the top half makes the inside easily accessible for maintenance.
•There is a new system for locking the lid.
oThere is an pneumatic magnet which resides in the framework and locks into the
hood. The previous connection could break over time and when not aligned properly
it wouldn’t close.

MANUAL LM2000
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5.2. Instructions for use
1
This is the starting screen for
the installation.
Here you can select “Hand
Controls” for manual input or
select “Automatic System” for
automatic.
If you press “Hand Controls” go
to step 2.
If you press “Automatic System”
go to step 3.
If you experience errors please
proceed to step 6.
You can also have the controls
in your own language, please
contact LAARMANN for the
options. Once bought your
nations flag will appear next to
the British flag and you can
press it to switch languages.
2
Here you see the overview of
the manual system.
Before starting the machine,
you need to clamp the bowl.
Press the “Clamp bowl” button
and the button will change
colour (green).
You can press chance direction
while the machine is in motion
to change the direction.
To access the inside you must
press Unlock the Lid to open
the hood.
Press “Start mill” to start the
machine.
When you stop the machine by
pressing “Stop mill” you must
press “Release Bowl” to be able

MANUAL LM2000
11
to remove the Bowl from the
machine.
H/M/Scount the passed time,
these number can’t be adjusted
If you press exit, you will go
back to the start screen.
The hand control is mostly used
for system checks and short
milling. For operational use
please use the automatic
program.
3
Here you see the overview of
the automatic system.
There are 4 available programs,
F1 to F4. These also
correspond with the physical
numbers on the machine.
In this screen you can set the
programs. You switch between
the programs by pressing on
them, the last know settings will
load.
You can set the desired time by
pressing H(our) / M(inutes) /
S(econds).
A number pad will appear (see
5) and here you can give in the
desired speed or
rotations. You confirm
it by pressing
When you have put in the
desired parameters press next
to go to the starting screen (see
4) and the settings will be saved
automatically.

MANUAL LM2000
12
4
Here you see the overview of
the automatic system starting
screen.
Here you will see the selected
parameters and are able to start
the machine for use.
The machine will automatically
pressurize the bowl and start
the program.
Once the programme has
finished you can press “unlock
the lid” and “release bowl” to
open the hood and remove the
bowl inside.

MANUAL LM2000
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5
Here you see the number pad.
6
In case of this message, please
close the hood an press “lock
the Lid”.
If this message comes up when
the lid is closed and you have
pressed “lock the Lid” carefully
check if you can open the hood
or not.
After verifying press to reset
and check again.
7
In case of this message, please
check all the emergency stops
and verify that the installation
doors are correctly closed.
To release the emergency stop
you need to turn it and it will
come up.
After verifying that all stops are
checked press the message to
continue.

MANUAL LM2000
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8
In case of this message, please
check the pressure coming from
the supply.
The pressure should be around
7-8 to ensure smooth operation.
Also check if there is no air
escaping within the system.
Open the side panel with the
delivered keys to verify that the
machine receives enough
pressure.
9
In case of this message please
contact authorised personnel to
check the motor of the machine.
After visual inspection and
ensured that no parts are either
broken or damaged, contact an
electrical engineer to verify the
connections.
When everything is checked,
run the machine in hand control
without grinding media inside. If
the machine works properly you
can resume using it as normal.
Should it still not work, please
contact Laarmann.

MANUAL LM2000
15
6. WORKING INSTRUCTIONS
6.1. GENERAL
The LM2000 is a high performance product. It is used mainly in the processing
minerals.
6.2 Starting the milling process
• Set the parameters as described before
• Open the lid of the machine and put in the sample on top of the puck in the bowl
• Close the machine lid and press start on the display.
The milling process can only be started, when the hood is closed, the
power is connected and when the air pressure is high enough.
Do not open the hood during the milling process, also not by force.
Do not mill inflammable or explosive samples! For these kind of
samples, please contact LAARMANN for special features.
Please note that the properties and therefore the dangerous nature of
your sample, can change during the milling process.
6.3 Stopping the milling process
•Stop the milling operation by pressing the emergency switch.
•Pressing stop on the display
•When the milling time elapses, the milling process is automatically ended. The
display is reset to the last set value.
When removing and opening the bowl, always wear protective gloves.
There is a danger of burning the hands.

MANUAL LM2000
16
7. TROUBLESHOOTING
Problem
Explanation / Solution
Machine is not starting
Check the mains power supply.
Check the air pressure
Call the emergency knob and release it.
Check if you have the correct settings for running the
program.
Display doesn’t work.
Call authorized service.
Should the problem not resolve, please contact LAARMANN.
8. MAINTENANCE
LM2000 needs to be greased first time after 20 hours.
Later intervals each 40 Hours.
LAARMANN advises to use LAARMANN GREASE. Similar can be graphite free, high
temperature grease.
8.1. WEAR
The milling tools can become worn out, depending on the frequency of the milling
operation and the milled material. The milling bowl, lid and puck should be regularly
checked for wear and replaced, if necessary. Contact Laarmann for the
corresponding spare parts.
8.2. CLEANING
Before cleaning the machine, unplug the mains cord from wall socket.
Use only a soft cloth moistened with water. Cleaning agents and
solvents should not be used, not for cleaning the milling tools either.
Do not clean the LM2000 under running water. Danger to life through
electric shock.

MANUAL LM2000
17
9. PARTS LIST LAARMANN LM2000
Fig.1: LM2000 internal parts
1
2
3
4
5
6
7
8
9
12
13
14
15
16
17
18
19
22
20
22
20
19
26
21
25
24
24
28
27
27
23
1011
29
DETAILB
900
170

MANUAL LM2000
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ITEM
QTY
Description
Specification
1
1
Subassembly frame
20120025-31-00
2
1
Subassembly bearing plate
20120025-32-00
3
1
Subassembly motor plate
20120025-33-00
4
1
Subassembly cover
20120025-34-00
5
1
Weld assembly clamping table
20120029-01-00
6
1
Cover shaft
20120025-35-01
7
1
Weight
20120025-36-01
8
1
Bearing shaft
20120025-37-01
9
1
Bushing
20120025-38-01
10
1
Mounting plate
20120029-02-01
11
2
Dowel
20120029-03-01
12
1
Electric motor
13
1
Pulley
14
1
Taper bush
15
1
Pulley
16
1
Taper bush
17
2
Bearing
18
1
Seal
19
2
Bearing
20
1
Seal
21
4
Machine mounting
22
2
Shaft circlip
23
2
V-belt
24
2
Shaft key
25
1
Shaft key
26
1
Pin
27
12
Spigot bush
28
12
Spring
29
1
Platform insert
30
1
Universal drive shaft
(not depicted)

MANUAL LM2000
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MANUAL LM2000
20
Fig.3: LM2000 Toolboy
ITEM
QTY
Description
Specification
60
1
Support
M0006-20-00
61
1
Turntable
M0006-03-00
62
1
Pivot
M0006-04-01
63
1
Lifting arm
M0006-15-00
64
1
Shaft
M0006-06-01
65
1
Cradle assembly
M0006-07-00
66
1
Airbagclamp
67
1
Chain
68
1
Mounting bracket filter reg. (not in
picture)
M0006-08-01
69
1
Filter regulator (not in picture)
G1\4" 5mic. 0-12bar type:
T171BEMAD
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