Laguna Tools Smartshop III Series User manual

Smartshop III
CNC Router Manual
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
Model Numbers MCNC SS3 5x10 HSD NO Drill Block
MCNC SS3 5x12 HSD NO Drill Block
MCNC SS3 5x12 HSD NO Drill Block
SmartShop III 5x10 HSD wo Drill Block
SmartShop III 5x12 HSD w/ ATC - Without Drill Block
SmartShop III 5x12 HSD w Drill Block
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

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Table of Contents
1. GENERAL INFORMATION ................................................................................................................................... 5
1.1. SAFETY RULES .....................................................................................................................................................5
1.2. LIMITED WARRANTY ............................................................................................................................................6
1.3. NOISE EMISSION..................................................................................................................................................7
1.4. SPECIFICATION SHEET ...........................................................................................................................................7
1.5. RECEIVING YOUR MACHINE ....................................................................................................................................7
1.6. MAINTENANCE....................................................................................................................................................8
1.6.1. Lubrication ...........................................................................................................................................8
1.6.2. Daily checks ..........................................................................................................................................8
1.6.3. Weekly checks ......................................................................................................................................8
1.7. GLOSSARY OF TERMS ............................................................................................................................................9
2. OPERATION BASICS ......................................................................................................................................... 12
2.1. TURNING ON THE MACHINE ................................................................................................................................12
2.2. SHUTTING DOWN THE MACHINE ..........................................................................................................................17
2.3. MAIN SCREEN...................................................................................................................................................22
2.3.1. Top Toolbar section ............................................................................................................................23
2.3.2. CNC Display Section............................................................................................................................24
2.3.3. Tool Display Section ...........................................................................................................................25
2.3.4. Function Display Section.....................................................................................................................26
2.3.5. Modal G-Code/M-Code display section..............................................................................................27
2.3.6. Active G-Code Program Section..........................................................................................................28
2.3.7. Coordinate display section .................................................................................................................29
2.3.8. Feed and Speed Section......................................................................................................................30
2.3.9. Override Buttons ................................................................................................................................31
2.3.10. Page buttons ....................................................................................................................................32
2.3.11. Function Buttons ..............................................................................................................................33
2.3.12. Pneumatics Control Buttons.............................................................................................................35
2.3.13. Operation Mode Selection Button....................................................................................................36
2.3.14. Operation Buttons............................................................................................................................37
2.3.15. Bottom Toolbar ................................................................................................................................38
2.4. AXIS +SPINDLE SCREEN ......................................................................................................................................39
2.4.1. Axis Buttons........................................................................................................................................40
2.4.2. Feed and Speed Section......................................................................................................................41
2.4.3. Speed/Distance Setting ......................................................................................................................42
2.4.4. Spindle Control ...................................................................................................................................44
2.4.5. Page Buttons ......................................................................................................................................46
2.4.6. Jogging Mode Buttons........................................................................................................................47
2.4.7. Operation Buttons..............................................................................................................................49
2.5. TOOL SCREEN ...................................................................................................................................................50
2.5.1. CNC Display Section............................................................................................................................51

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2.5.2. Tool Display Section ...........................................................................................................................52
2.5.3. Drill Block Buttons ..............................................................................................................................53
2.5.4. Tool Offset Preset ...............................................................................................................................55
2.5.5. Spindle Buttons...................................................................................................................................56
2.5.6. Tool Changer ......................................................................................................................................57
2.5.7. Page Buttons ......................................................................................................................................59
2.5.8. Operation Buttons..............................................................................................................................60
2.6. TOOL LENGTH TABLE..........................................................................................................................................61
2.7. WORK ORIGIN TABLE .........................................................................................................................................63
3. OPERATION PROCEDURES ............................................................................................................................... 65
3.1. JOGGING THE MACHINE.......................................................................................................................................65
3.1.1. Continuous Jogging Procedure ...........................................................................................................65
3.1.2. Step Jogging Procedure ......................................................................................................................68
3.1.3. Manual Pulse Generator (MPG) .........................................................................................................71
3.2. SETTING TOOL LENGTH.......................................................................................................................................74
3.3. SETTING WORK ORIGIN ......................................................................................................................................77
3.4. RUNNING A G-CODE FILE ....................................................................................................................................80
4. ADVANCED FUNCTIONS................................................................................................................................... 92
4.1. MPG RUN .......................................................................................................................................................92
4.2. BLOCK BY BLOCK MODE......................................................................................................................................96
4.3. MDI ...............................................................................................................................................................98
4.4. AUTOMATIC TOOL CHANGE ...............................................................................................................................101
4.5. AUTOMATIC TOOL TOUCHOFF............................................................................................................................104
4.6. START FROM BLOCK .........................................................................................................................................108
4.7. MEMORY SEARCH FUNCTION.............................................................................................................................111
5. TROUBLESHOOTING ...................................................................................................................................... 114
5.1. FAQ .............................................................................................................................................................114
5.2. SYSTEM RESTORE.............................................................................................................................................115
5.3. SYSTEM BACKUP..............................................................................................................................................125
6. APPENDIX...................................................................................................................................................... 130
6.1. MDI COMMAND LIST .......................................................................................................................................130
6.2. G-CODE LIST ..................................................................................................................................................131
6.3. M-CODE LIST .................................................................................................................................................133
6.4. CONTROLLER SPECIFIC FUNCTIONS ......................................................................................................................134
6.5. SAMPLE G-CODE .............................................................................................................................................134

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General Information
Safety Rules
As with all machinery, there are certain hazards involved with the operation and use of
your machine. Using it with caution will considerably lessen the possibility of personal
injury. However, if normal safety precautions are overlooked or ignored, personal injury
to the operator may result. If you have any questions relating to the installation and
operation, do not use the equipment until you have contacted your supplying distributor.
Read the following carefully and fully before operating the machine.
1. Keep the working area clean and ensure adequate lighting is available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
3. Do wear face, eye, respiratory and body protection devices as indicated for the
operation or environment.
4. Ensure that the power is disconnected from the machine before tools are serviced
or any attachment is to be fitted or removed.
5. Never leave the machine with the power on.
6. Do not use dull, gummy or cracked cutting tools.
7. Ensure that the keys and adjusting wrenches have been removed and all the nuts
and bolts are secured.

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

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Noise emission
Given that there exist a relationship between noise level and exposure times, it is not
precise enough to determine the need for supplementary precautions. The factors
affecting the true level of exposure to operators are clearly the amount of time exposed;
the characteristics of working environment; other sources of dust and noise, etc. For
example, adjacent machines may impact the level of ambient noise. It is also possible
that exposure level limits will vary from country to country.
Specification sheet
Note: The specification will depend on the machine that is ordered. Most machines are
made to order, and therefore the specification will vary depending on the machine you
require.
Receiving your machine
Note: It is probable that your machine will be delivered by a third party. Before you
unpack your machine, you will first need to inspect the packing, invoice and shipping
documents supplied by the driver.
Ensure that there is no visible damage to the packing or the machine. You must do this
prior to the driver leaving. All damage must be noted on the delivery documents and
signed by you and the delivery driver. You must then contact the seller, Laguna Tools,
within 24 hours. It is advisable to photograph any shipping damage to support an
insurance claim.
Note: Laguna Tools, Inc. endeavors to test each machine prior to shipping, and
you may find sawdust in or on your machine.

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Maintenance
Lubrication
You must regularly (minimum every 12 hours) lubricate the rails. Use a thin layer of
30wt oil lubricant. Spray daily and wipe off the excess.
Daily checks
1. Clean the machine and lubricate unpainted surfaces with a
30wt oil lubricant. Wipe off any excess and buff with a dry
polishing cloth. This will reduce the likelihood of rust forming.
2. Check cutter teeth for chips and dullness.
3. Generally inspect the machine for damage and loose or worn
parts.
4. Collets and spindle collet holes must be cleaned regularly.
Ensure that the slots in the collets are free of sawdust, as
sawdust builds up and will stop the collet compressing. If the
collet or spindle holes are not clean, the router bit may not run
true, and this will affect the performance of your machine.
Weekly checks
1. Clean the cutters.
2. Check cutter teeth for chips and dullness.
3. Generally inspect the machine for damage and loose or worn parts.
4. Check the dust extraction for blockages, as any large bits could cause blockages.
5. Replace the water every week.
6. Rotate the water pipes every week. (Inlet to out let and reverse for the other pipe.
This will clean out any dirt or other debris that is accumulating inside the cooling
system.)
7. Check that all the electrical connectors are fitted correctly and are not loose.
8. Check that all the motor couplers are connected and that the screws are tight.
Collet fitted to
spindle nut

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Glossary of terms
Boot Controller –The window used to boot the machine.
Process Control Window –The window that contains all the control screens for the machine. It includes
the Main screen, Axis + Spindle Screen and Tool Screen.

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Main Screen –the screen that shows the active button, MDI button, and the active G-Code.
Axis + Spindle Screen –The screen that allows the user to move the spindle manually.

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Tool Screen –The screen that displays tool information.
Manual Pulse Generator (MPG) –The axis

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Operation Basics
Turning On the Machine
1. Make sure there is no object or people near the machine that can be damaged by machine
movement.
2. Rotate the main contact switch clock-wise until it clicks in place.
3. Press the PC power button.

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4. Press the controller power button. There might be an additional controller on button that needs
to be pressed, depend on your machine setup.
5. The Boot controller will load as in picture below.

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6. Press the Normal Mode button.
7. Wait for the machine to start up. Once start up is completed, the Process Control window will
display the Main screen as in picture below. Notice that there is a message box that displays
“001 EMERGENCY STOP ACTIVE.”

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8. Make sure the E-stop is released by rotating it clockwise.
9. Click on the E-STOP RESET button. This will clear the emergency stop mode.

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10. Notice that the message box displays “011 AXIS NOT REFFERENCED”, it is because the machine
needs to be homed at start up. Click the home button , machine will start moving to its
homing position.
11. Wait until the machine has finished homing. The machine should now have no message in the
message box. The machine is now ready for operation. If message box shows the message “LOW
AIR PRESSURE”, make sure there is adequate compressed air supplied to the machine then press
the Reset Errors button to remove the message.

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Shutting Down the Machine
1.) Make sure nobody can be harmed by machine movement.
2.) Click on the MDI button to enable MDI input.

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3.) Enter “M6T0” in the dialogue box then press Confirm.
4.) Press the RUN button , the machine will put away the tool in spindle. Putting away
the tool in spindle at the end of the day prevents the spindle from rusting.

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5.) Close the process controller window by clicking the “X” button on the upper right
corner of the window.
6.) Close the boot controller window my clicking the “X” button on the upper right corner
of the window.

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7.) Select start -> shutdown
8.) Click on the shutdown button, and then wait for the computer to shut down.