Laguna Tools Timbermaster User manual

Laguna tools
Timbermaster manual
B01-00-0025

2
Dear Woodworker:
Thank you for your purchase and welcome to the Laguna Tools group of
discriminating woodworkers. I understand that you have a choice of where to
purchase your machines and appreciate the confidence you have in our
products.
Every machine sold by Laguna Tools has been carefully designed and well
thought through from a woodworkers perspective. I cut on our bandsaws,
lathes, table saws and combination machines. Through my hands-on
experience, I work hard to make our machines better. I strive to give you
machines that inspire you to create works of art. Machines that are a joy to
run and work on. Machines that encourage your performance.
Today, we offer high-performance machines with innovative solutions that
meet the needs of woodworkers and their ever-evolving craft.
I started Laguna Tools as a woodworker, I still am.
Thank you again for becoming a Laguna Tools customer.
Torben Helshoj
President and Founder - Laguna Tools
Thriving on innovation

3
Table of contents
Page number
Safety Rules
4
Warranty
5
Noise emission
6
Specification sheet
6
Receiveing your Timbermaster
6
Introduction to your Timbermaster
7
What you will receive with the Timbermaster
7
Parts of the Timbermaster
11
Where to locate your Timbermaster
12
Assembly and set up
12
Using the Timbermaster
18
Maintenance and troubleshooting
21

4
Safety Rules
As with all machinery there are certain hazards involved with the operation
and use. Using it with caution will considerably lessen the possibility of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator may result. If you have any questions
relative to the installation and operation, do not use the equipment until you
have contacted your supplying distributor.
Read carefully before operating the machine.
1. Keep the working area clean and be sure adequate lighting is available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
Wear face, eye, respiratory and body protection devices as indicated for
the operation or environment.
3. Be sure that the power is disconnected from the machine before tools
are serviced or an attachment is to be fitted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed and
all the nuts and bolts are secured.

5
Limited Warranty
New woodworking machines sold by Laguna Tools carry a one-year warranty from
the date of shipping. Laguna Tools guarantees all new machines sold to be free of
manufacturers’ defective workmanship, parts, and materials.
We will repair or replace, without charge, any parts determined by Laguna Tools,
Inc. to be a manufacturer's defect. We require the defective item/part to be returned
to Laguna Tools. In the event the item/part is determined to be
damaged due to lack of maintenance, cleaning or misuse/abuse, the customer
will be responsible for the cost to replace the item/part, plus all related shipping
charges.
This limited warranty does not apply to natural disasters, acts of
terrorism, normal wear and tear, product failure due to lack of maintenance or
cleaning, damage caused by accident, neglect, lack of or inadequate dust
collection, misuse/abuse or damage caused when repair or alterations have
been made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
woodworking machine. Warranty may be voided upon the addition of such noted
tools and/or modifications, determined on a case-by-case basis.
Normal user alignment, adjustment, tuning and machine settings are not
covered by this warranty. It is the responsibility of the user to understand
basic woodworking machinery settings and procedures and to properly maintain the
equipment in accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc's cost either by
common carrier, FedEx Ground service or similar method.
Technical support to install replacement parts is primarily provided by phone, fax, or
e-mail. The labour required to install replacement parts is the responsibility of the
user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.
Copyright 2010 Laguna Tools, Inc
** Warning –no portion of these materials may be reproduced without written
approval from Laguna Tools, Inc.
All documentation subject to change without notice

6
Table stroke
5 foot
Table
19 in X 59 in [483mm X 1500mm]
Table height
adjustable
34 in min height to 45 in max height
Log-Lock system
Standard with micro-adjust
Footprint
10 foot long X 14 inches wide [3048mm X 355mm]
Weight / packaging
dimensions
Cabinets 171kg gross[1205mm X 460mm X1620mm]
Cabinets 376 lb gross [47.5 In X 18 in X 63.8in]
Support base 27 kg gross [1280 mm X 570mm X 125mm]
Support base 59lb gross [50in X 22.4in X 4.9 in]
Guide rail 56kg gross [3020mm X 200mm X 90mm]
Guide rail 123 lb gross [119in X 7.8 in X3.5 in]
Sliding table 40 kg gross [1525mm X 515mm X 75mm ]
Sliding table 88 lb gross [60In X 20 1/4in X 10 3/4in]
Noise emission
Notes concerning noise emission
Given that there exists a relationship between noise level and exposure times, it is
not precise enough to determine the need for supplementary precautions. The
factors affecting the true level of exposure to operators are clearly the amount of
time exposed, the characteristics of working environment other sources of dust and
noise etc. For example, adjacent machines in other words the level of ambient
noise. It is possible that exposure level limits will vary from country to country.
Specification sheet
Receiving your machine
Note: It is probable that your machine will be delivered by a third party. Before you
unpack your new machine you will need to first inspect the packing, invoice and
shipping documents supplied by the driver.
Insure that there is no visible damage to the packing or the machine. You need to do
this prior to the driver leaving. All damage must be noted on the delivery documents
and signed by you and the delivery driver. You must then contact the seller [Laguna
Tools] within 24.

7
Introduction to the Timbermaster
This Timbermaster is designed to give you years of safe service. Read this owner’s
manual in its entirety before assembly or use.
The Timbermaster consists of two cabinets that are joined with an “I” beam. The “I”
beam has a ground steel bar that supports the two linear bearings of the sliding
table.
The sliding table has steel support bars to raise the log off the table surface and
accommodate most log surface irregularities. The table has two log clamps that
move the log towards the blade of the bandsaw.
The cabinets sit in support bases that are vertically adjustable to suite the varying
height of bandsaws
Parts of the Timbermaster.
The Timbermaster does not have many parts. The major parts are discussed in this
manual. If you are not familiar with the Timbermaster, take the time to read this
section and become familiar with the machine.
7
1 2 3 4 5 6
1. Cabinet.
There are two cabinets that have support wheels for the sliding table. The cabinets
are very robust and provide a secure ridged base for the sliding table.

8
2. Support frame.
Each cabinet is attached to a support frame. The support frames have three support
feet that are vertically adjustable to suite the table height of your band saw.
3. Support feet.
The support feet have locking pins that allow the feet to be adjusted to the required
height. The fine height adjustment is achieved by rotating the rubber feet and
locking in position with the lock nuts.
The support feet have ratchet handles to clamp them once in the correct vertical
position and remove any rocking.
4. Sliding table.
The sliding table is constructed from heavy gauge steel plate and supports the log
clamps, support bars and the linear bearings. The support bars and log clamps can
be fitted in a number of positions to suite the log being cut.
5. Log clamps.
There are two log clamps that can be fitted in a number of positions to suite the log
being cut. They are attached to the sliding table with countersunk screws. They
have a quick action mechanism that allows a quick and convenient way to adjust the
position of the log attachment plates. The adjusters are vertically adjustable to suite
the diameter of the log being cut.
6. Rail.
The rail is manufactured from a heavy duty “I” beam. The rail connects the two
cabinets and supports the sliding table linear bearings.
7. Support bars.
Six support bars are provided to raise the log off the sliding table. This reduces the
possibility of the log rocking. The bars can be positioned in a number of positions to
suite the log being cut.

9
What you will receive with the Timbermaster.
Cabinet and support rail supplied inside of the cabinet
Cabinets
Rail & sliding table
Support base
Log clamps

10
Door lock in open position
Door keys
Parts shipped inside lower cabinet
Rail & fixings
Rail fixing screws etc
Sliding table and parts
Support bars

11
Linear bearings
Linear bearing fixing screws
Log clamps
Log clamp fixing screws
Support feet
Support feet locking pins & clips

12
Support frames
Support feet clamps
Where to locate your Timbermaster.
Before you remove your Timbermaster from the pallet, select the area where you
will use your machine. There are no hard and fast rules for its location but below are
a few guidelines.
1/ There should be an area at the front and back of the machine suitable for the
length of wood that you will be cutting.
2/ Adequate lighting. The better the lighting, the more accurate and safely you will
be able to work
3/ Solid floor. You should select a solid flat floor, preferably concrete or something
similar.
4/ Close to power source and dust collection.
Assembly and set up.
Support channel Fixing hole
Support feet
Support frame Ratchet handle

13
Fit the cabinets to the support frames and secure with the fixings supplied through
the base of the cabinet. Fit the support feet and the ratchet handles.
Rail Cabinet
Inner support rail
Fit rail to both cabinets. Fit the inner
support channel to the under sided of the
cabinet. The inner support rails add rigidity
and help spread the load across the
cabinet.
Fit the liner bearings to sliding table. Do not
fully tighten the screws.
Log clamp
Log clamp Support bars
Linear bearings

14
Fit the support bars to the sliding table.
Note: The bars can be fitted in a number of positions to
suite the log that you are cutting. It is suggested that two
bars are fitted to either end of the sliding table, and the
remaining two bars are fitted evenly spaced between the
outer bars. It is recommended that two bars are fitted
opposite the log clamps.
Fit the log clamps to the sliding table.
Note: The log clamps can be positioned in a number of
positions to suite the log that you are cutting.
Remove one sliding table stop.
Slide the sliding table onto rail.
Two or more people are required to fit table. Take care not
to exert side pressure on the bearing as you fit the sliding
table, or the bearings will be damaged. Once the table has
been fitted, fully tighten the bearing screws, and check that
the table slides smoothly. If the table runs tight, loosen the
bearing screws, readjust and then retighten the screws.
Refit the sliding table stop.
If only one person is available for fitting the table. Do not fit
the bearings, log clamps or the bearings to the sliding table.
Slide the bearings onto the steel bar. Place the table onto
the top of the bearings.
Adjust the position of the bearings and the sliding table to line up the fixing holes,
and fit the screws. Then fit the support bars and the log clamps. This is a tricky
option and it is not recommended unless necessary.
Sliding table stop removed
Liner bearing

15
Lift the inner feet so that they do not contact the floor. It is far easer to adjust the
Timbermaster with the outer feet only, and then once all adjustments have been
completed, to adjust the inner feet. Once all adjustments have been completed and
you are adjusting the inner feet, ensure that you do not jack the inner feet
excessively, or they will cause the timber master to rock.
Fit the Timbermaster to the bandsaw so that the table is central between the
cabinets and the sliding table is ¼ to ½” inch away from the blade.
Using a spirit level, adjust the bandsaw so that the bandsaw table is level in both
directions. Adjustment can be achieved by using the bandsaw base levelling bolts
Outer feet Inner feet Outer feet
Sliding table
Square Blade

16
Roughly jack the Timbermaster so that the sliding table is just above the bandsaw
table.
Ensure that the two inner feet are not in contact with the floor.
Move the sliding table to one side of the bandsaw table and jack that side of the
Timbermaster until it just touches the bandsaw table.
Move the sliding table to the other side of the bandsaw table and repeat the
procedure.
Move back to the original side and check that the sliding table is still just touching
the bandsaw table. If it is not just touching the bansaw table re adjust.
Using the jacking feet, adjust the Timbermaster so that the sliding table is square
with the bandsaw blade.
Once the Timber master has been adjusted level
with the bandsaw table and square with the blade,
lower the inner feet until they contact the floor and
take the weight of the Timbermaster. Ensure that
you do not jack the inner feet excessively or they
will cause the timber master to rock.
Check that all the cabinet rollers are in contact with
the sliding table.
If the wheels need adjustment, adjust as follows.
Sliding table just touching the table
Sliding table just touching the table
Inner foot just touching the
floor

17
Lower the Timbermaster until it is in contact with the bandsaw table. Remember to
raise the inner levelling feet off the floor until all adjustments have been completed.
1/ Loosen all the roller nuts
on one cabinet and push
the wheels down to the
bottom of the slots.
2/ With the sliding table
over the bandsaw table,
position it so that it is over
the first wheel
3/ Holding both outside
nuts, pull the wheel up until
it contacts the sliding table
and hand tighten the two
outer nuts.
4/ Then tighten both nuts
on one side then the other
side.
5/ Check that the wheel is in contact with the plate.
Move the sliding table to the next wheel and repeat.
6/ Continue until all the wheels on that side have been
adjusted.
7/ Repeat for the other cabinet.
8/ Jack the unit until it is just clear of the band saw
table. Lower the inner feet until they contact the floor
and take the weight of the Timbermaster. Ensure that
you do not jack the inner feet excessively or they will
cause the timber master to rock.
Sliding table
Cabinet wheel
Wrenches

18
Using the Timbermaster.
Before you use the Timbermaster, remove all the grease with WD40 or a similar
solvent. Re lubricate with a Teflon based lubricant. We recommend Teflon based
lubricants, as they tend to dry, and have fewer tendencies to attract saw dust and
dirt.
Outer ratchet handle
Inner ratchet handle
Thread engage / disengage lever
The log clamps are adjustable vertically to suite the diameter of the log being cut.
This is achieved by loosening the two ratchet handles and raising or lowering the
assembly. Take care to support the assembly while loosening the ratchet handles,
or the assembly will drop. The log clamp should be adjusted close to centre of the
diameter of the log being cut.
Quick action thread engaged
Quick action thread disengaged
The log clamp thread engage / disengage lever allows the clamp to be adjusted
quickly. To engage / disengage, loosen the inner ratchet handle and rotate the
thread engage / disengage lever. Always tighten the ratchet handle once adjustment
has been completed. If the thread engage / disengage lever is pushed too tight the
thread may be hard to move.

19
Attachment plate
Log attached to the attachment plate
The attachment plate is at the end of the
threaded rod and has eight holes for
screws to attach it to the log being cut.
The screws that you use to attach the log
to the attachment plate should suite the
size of log being cut.
Additional swivel can be achieved by
loosening the nut that is recessed in the
attachment plate. Never loosen the nut to
the extent that the nylon is not engaged
on the thread, or the nut may vibrate off
the thread and the log will not be
supported.
Handle
The handle can be moved into the handle recess for easy storage.
Nut

20
Cutting with The Timbermaster
Adjusting for drift.
There is no easy way to adjust for the drift of the blade as the bandsaw and the
Timbermaster are independently set on the floor.
It is recommended that you hold a scrap sheet of plywood or something similar
tightly onto the sliding table, and cut with the bandsaw. Notice the position of the
back of the blade in relation to the slot being cut. The back of the blade should be in
the centre of the cut. If it is not in the centre, move the bandsaw at an angle to
compensate and retest. This is a bit time consuming but will pay dividends as the
cut will be far better once the bandsaw has been adjusted for drift.
Cutting logs.
There are two log clamps that have to be attached to the log. Use suitable size and
length of screws that will hold the log securely. It is not possible to stipulate what
size screws to use as this will depend on the size of logs being cut. If very large logs
are being cut you may have to enlarge the holes in the attachment plate. The
attachment plates should be attached to the centre of the diameter of the log, but in
certain cases this may not be possible, or may not be desirable, as all logs come in
different sizes and shapes. Use common sense to attach the plates to a safe point
that will allow the log to be moved safely by the log clamps. Attach the log clamps as
close a possible to the ends of the log, as this will give greater control and support to
the log.
First cut.
The first cut should remove enough wood to provide a large enough flat surface so
that when the log is rotated through 90 degrees, it will sit on the support bars and
allow the log to be stable and slide smoothly. Do not skimp and make a larger flat
that you would normally, until you gain experience. It is far better to take it slowly
and cautiously.
Cutting planks.
Once the log has been rotated so that the flat is resting on the support bars and has
been screwed to the attachment plates, the log can be cut into planks. Make sure
that you move both handles the same amount or the plank will be tapered. Ensure
that you take into account the thickness of the blade when adjusting the log.
Optional refinement.
If very large logs are being cut, the weight on the sliding table is great. This may
have a tendency to bend the table while it is not supported over the bandsaw table.
To overcome this possibility cut a strip of hard wood that is a tight fit in the mitre slot
of the bandsaw table. The wood should be the complete length of the table and
approximately 1/4 inch higher than the table. The sliding table will then run on the
wood and not cause scratches on the sliding table. A strip of Formica or other