Lancaster EOG Manual

PAGE 1
Congratulations on purchasing your new Lancaster Water Filter. This unit is designed to give you many years of trouble free
service. For servicing and future inspection purposes, please file this booklet with your important documents.
In the event that you need assistance for servicing your water filter, please first contact the professional contractor who
installed the system.
ENHANCED OXIDATION GENERATOR
INSTALLATION AND SERVICE MANUAL
EOG

PAGE 2
TABLE OF CONTENTS
Cautions ............................................................................................................................................................................................... 2
Installation and Operation ..................................................................................................................................................................... 2-4
Operating Environment .................................................................................................................................................................. 2
Installation ................................................................................................................................................................................... 3
Operation ...................................................................................................................................................................................... 4
Maintenance ........................................................................................................................................................................................ 5
Ozone Generator Maintenance ....................................................................................................................................................... 5
Spare/Replacement Parts ...................................................................................................................................................................... 6
Specifications ...................................................................................................................................................................................... 7
Component Replacement ....................................................................................................................................................................... 7
Troubleshooting Guide .......................................................................................................................................................................... 8
Illustrations .......................................................................................................................................................................................... 8
Figure 1. EOG internal layout .......................................................................................................................................................... 8
caution
Read the following safety guidelines thoroughly before attempting to operate or install your equipment.
As with all electrical devices, this equipment should never be allowed to come in contact with water.
Only qualified personnel should be allowed to set up, maintain and operate this equipment.
The equipment must be operated using a properly grounded electrical circuit that is protected by either a fuse
or circuit breaker.
Do not use an extension cord to supply power to this equipment.
* Lancaster Water Group assumes no liability for damages or injuries incurred by misuse of this product.
EXTERNAL: It is most important to choose a cool, clean external operating environment. Consideration of these factors should
be a priority. Mount your ozone generator in the best possible operating environment that is available at the chosen site. If
possible, mount in an area that is free of airborne moisture particles.
INTERNAL: Keep the inside of the generator chassis clean and dry. Dust particles and condensation pose a challenge to the
consistent operation of all ozone generators. Make a note to inspect the internal cleanliness of the equipment when sched-
uled maintenance is performed. For further information, refer to page 5.
operating environment
Your generator requires special operating conditions in order to maintain performance and reliability. Your ozone generator is
designed to be operated under a negative pressure situation.
Warranty coverage of your equipment is contingent upon strict compliance with the operating conditions specified in this
manual.
installation and operation

PAGE 3
The EOG is factory installed on the filter control valve and is activated by the filter control valve’s factory programmed timing
schedule. The following installation instructions are offered only if needed e.g. field replacement.
1. Mount the EOG to the control valve. A #2 Philips screwdriver will be required.
Installation
a. Install clamp ring into EOG backplate receiver.
b. Install port clip into EOG backplate receiver.
c. Loosen clamp screw, slide clamp over valve injector cap. Rotate
EOG counterclockwise to secure port clip. Tighten clamp screw.
2. Disconnect power to the control valve. Remove the front valve cover from backplate. Release the control board bracket
from backplate.
3. Route the grey control wire from the EOG into valve housing through the hole in the backplate, and through the strain relief
channel above to keep wiring in place.
a. Leave enough wire length to connect to the signal relay terminal block of the control circuit board. Make sure the
wire is flush in the channel for proper bracket installation.
b. Replace the control board bracket into backplate until it “snaps” into place.
4. Secure red wire into RLY 1 terminal, and black wire into +COM terminal on control circuit board.
5. Replace control valve front cover.
6. Plug the supplied wall transformer into a wall outlet. Plug the male DC plug into the female DC jack located at the back of
the EOG.

PAGE 4
The EOG will automatically turn on and off by the control PCB defined timing schedule. The EOG control board utilizes an on-
board diagnostic LED light to convey real-time performance status of the unit. The control board within the EOG has several
inputs and outputs. The following will address functions of the diagnostic LED, control input, and auxiliary outputs.
LED DIAGNOSTIC FUNCTIONS:
Green Light Blinking Slowly: Standby mode; unit is powered, pilot input is OFF.
Green Light Blinking Quickly: High voltage startup (up to 3 seconds).
Green Light Solid: High voltage is ON & stable; CD cell producing ozone.
Red Light Solid: Unstable operation; CD cell may need cleaning.
Green/Red Light Alternating Twice/Second: HV is ON, but operating current is low. If persistent, CD cell may need cleaning.
Red Light Flashing: NO or NC contacts are shorted. Remove short condition.
Orange Light: 1-year timer has expired; clean CD cell, then reset timer by pressing red “alarm reset” button on PCB once.
Control Input:
The EOG PCB is activated to produce ozone when a pilot input signal is applied across “+” & “pilot” terminals.
Auxiliary Output Functions:
The NO/NC auxiliary outputs have a 3 second off-delay, after the pilot signal is shut off. These outputs are capable of
outputting a maximum of 60mA @ 70°F and are intended to be used as a control circuit only. Attach positive wire to NO or NC
output terminal, and negative wire to GND terminal to complete the desired circuit. See figure 1, on page 8 for auxiliary output
locations.
Fusing:
The control PCB is equipped with automatically resetting on-board fuses. If these fuses trip, due to a short of the HV
transformer, excessive load on the auxiliary output(s), remove excessive load/cause of short, and cycle main power on/off
to reset. If the HV transformer is shorted, the LED indicator will stay solid red until condition is remedied. If either NO or NC
output is active and experiences excessive load, the LED indicator will quickly flash red until condition is removed.
operation

PAGE 5
The EOG ozone generator is delivered factory tested, calibrated, and adjusted for maximum efficiency and long life.
Simple maintenance and appropriate operating conditions are the only requirements to keep the unit functioning within
manufacturer’s specifications.
Performing any other modifications or adjustments to internal components will cause the unit to function outside of
manufacturer’s specifications and will cause damage to the unit not covered under warranty terms.
maintenance
Frequency of Maintenance: Every 12 months, more frequently in high humidity areas.
Perform the following CD cell cleaning procedure:
Note: A CD cell cleaning kit may be purchased. Reference page 6 for more information.
*CAUTION: UNPLUG POWER SUPPLY TO EOG BEFORE PERFORMING SERVICE*
1. With the front cover removed, remove the CD cell from the ozone generator:
a. Disconnect the red spade terminal connector from the CD cell connection terminal.
b. Cut the CD cell retaining strap holding the cell into the cell clips, and discard.
c. Disconnect the air inlet and ozone outlet hoses from the CD cell barb fittings.
d. Pull the CD cell straight up from the retaining clips.
2. Flush the CD cell with warm water until the water comes out entirely clean:
a. Connect a 3/16” I.D. piece of tubing to either of the CD cell barb fittings.
b. Using a syringe or rubber bulb pump to work the warm water through the CD cell, flushing until all nitric acid or obstructions are
removed, and the water runs clean. (NOTE: Hot water can be used if nitric acid buildup is severe)
3. Ensure that the CD cell is completely dry, inside and out, before re-installation:
a. Use dry, compressed air to blow through either CD cell barbed fitting until no moisture is ejected from the opposite barbed
fitting.
4. Reinstall clean, dry CD cell into EOG in reverse order, making sure all air and electrical connections are secure.
Frequency of Maintenance: Every 12 months
Perform the following general maintenance and CD cell cleaning procedure:
1. Disconnect EOG from power source.
2. Remove cover.
3. Inspect the inside of the generator for dust and moisture.
4. Thoroughly clean and dry the inside of the generator.
5. Replace top cover.
6. Replace any in-line and brine elbow check valves.
ozone generator maintenance

PAGE 6
spare/replacement parts
IMAGE PART NUMBER DESCRIPTION
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
47044-1
CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy cleaning. Periodic cleaning of
the CD cell is important and will keep your generator operating effectively and efficiently.
Cleaning the cell can be done quickly …in four easy steps.
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
47047
Cartridge Air Dryer Kit
Protect your EOG from the harmful effects of wet, humid air. The EOG Air Dryer promotes
long-lasting, trouble-free service for your EOG based water treatment system.
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
47047-R
Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn out cartridges as needed.
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
33218-R
EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on hand for easy scheduled mainte-
nance. Fits the 31504 and the 31506 series EOG and Ozotech EOG.
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be replaced once a year to ensure
water does not back up into the CD Cell.
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
40085
1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available to get your Ozotech EOG power
transformer to the closest existing power outlet. (Only one extension may be used with the
power supply)
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
40080-03
1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
Part Number Description
47044-1 CD Cell Cleaning Kit
CD cells within Ozotech products are designed for easy
cleaning. Periodic cleaning of the CD cell is important
and will keep your generator operating eectively and
eciently. Cleaning the cell can be done quickly …in four
easy steps.
47047 Cartridge Air Dryer Kit
Protect your EOG from the harmful eects of wet, humid
air. The EOG Air Dryer promotes long-lasting, trouble-free
service for your EOG based water treatment system.
47047-R Air Dryer Replacement Cartridge
Keep Ozotech air dryer cartridges on hand to replace worn
out cartridges as needed.
33218-R EOG and Ozotech EOG Replacement CD Cell
Keep a clean, spare Ozotech Corona Discharge cell on
hand for easy scheduled maintenance. Fits the 31504 and
the 31506 series EOG and Ozotech EOG.
47035-2 (2 valves)
47035-12 (12 valves)
47035-50 (50 valves)
47035-100 (100 valves)
3/16” Barbed Check Valve Kit
The in-line check valve on your Ozotech EOG should be
replaced once a year to ensure water does not back up
into the CD Cell.
40085 1.5 Meter Cord Extension
The 1.5 Meter (59”) low voltage cord extension is available
to get your Ozotech EOG power transformer to the closest
existing power outlet. (Only one extension may be used
with the power supply)
40080-03 1500 mA 12 VDC Power Supply w/1.5 Meter Cord
Supplies 12 Volts DC power for the Ozotech EOG.
34260 Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or
at surface mount installations.
Ozotech EOG Parts & Accessories
34260
Ozotech EOG Wall Mount Adaptor
Replaces control valve mounting clamp and clip for wall or flat surface mount installations.

PAGE 7
INPUT POWER REQUIREMENTS:
Operating Voltage: 12VDC via 120/240VAC 50/60Hz switching power supply
Power Consumption: 600mA @ 12VDC (7.2 watts) nominal
Size (L x W x H): 6.8” x 4.4” x 5.4”
Shipping Weight: 2 lbs.
Ozone Output: 220 mg/hr.
Enclosure: ABS
specifications
CD CELL REPLACEMENT
*CAUTION: UNPLUG POWER SUPPLY TO EOG BEFORE PERFORMING SERVICE*
1. With the front cover removed, remove the CD cell from the ozone generator:
a. Disconnect the red spade terminal connector from the CD cell connection terminal.
b. Cut the CD cell retaining strap holding the cell into the cell clips, and discard.
c. Disconnect the air inlet and ozone outlet hoses from the CD cell barb fittings.
d. Pull the CD cell straight up from the retaining clips.
2. Replace with new CD cell in reverse order, making sure all air and electrical connections are secure.
component replacement

PAGE 8
troubleshooting guide
SYSTEM POSSIBLE CAUSE SOLUTION
Unit doesn’t turn on Unit is not connected to power source, or is
connected to improper power source
Refer to input power requirements on pg. 7,
and Figure 1 on pg. 8 for proper electrical
connections.
Electrical short circuit Visually inspect unit and check for loose
connections. Inspect printed circuit board
(PCB) for burn marks. Inspect HV wire from
PCB to CD cell for disconnection or burn
marks. Repair any and all problems prior to
placing unit back into service, or contact
factory for service.
Unit is connected to improper power source Refer to pg. 7 to ensure that unit is plugged
into proper voltage outlet.
Unit turns on, but no ozone
output
Frequency driver is defective Replace PCB board.
Frequency driver high voltage lead not
connected to ozone cell
Connect red flag terminal to CD cell spade
connection.
Water has been allowed to back up into the CD
cell and has caused a direct short
Dry CD cell using drying procedure on pg. 5.
Replace CD cell.
Cell is plugged with build-up of nitrous
byproducts and particulate matter. Usually
caused by the lack of proper air preparation
Refer to Maintenance on pg. 5 to clean CD
cell. Replace CD cell.
Illustrations
FIGURE 1: EOG INTERNAL LAYOUT
A DIVISION OF C-B TOOL CO.
1340 MANHEIM PIKE ● LANCASTER PA 17601-3196 ● TEL:[phone] ● FAX: [phone]
www.lancasterwatergroup.com ● E-mail: [email protected]
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