lancer BEV85 User manual

www.lancerbeverage.com Page 1 of 3
Images are for illustration purposes only as product may vary. No 075 –1 November 2018
BEV85 Quarterly Service
Work Instruction
Why
Condition and operational service of the BEV85 Oil Free Air Compressor
Time required
20 minutes to complete
Hazard icons
Tools and supplies
Videos are available to support this equipment from Hoshizaki Lancer.
Please see:
www.lancerbeverage.com
Overview:
https://youtu.be/-pKwifqzQEY
Troubleshooting:
https://youtu.be/OobMs8csyj0
Service:
https://youtu.be/_jS9Mm8xmXQ
Safety
Glasses
Paper
Towel
Gloves
Tools
Cleaning
alcohol
Soapy water
Procedure
1
Change Over to CO2 supply
Switch main Beverage Control
Panel over to back-up CO2
supply.
2
Isolate Air Compressor –
Electrical
Press the red button on the
pressure switch to turn off the
compressor.
Isolate and disconnect the
electrical lead from the wall
socket.
3
Isolate Air Compressor –
Air Supply
Turn the supply air tap off, ¼
turn. The red handle will be 90
degrees to the hose when off.
4
Drain air tank
Drain the air tank through the
Drain Cock on the base of the
receiver tank.
Turn Clockwise, slowly loosen
Drain Cock to release
compressed air.
Monitor for excessive
moisture draining from the
tank.
Compressed air use of Gloves
& safety glasses is required.
Replace Tank Drain Cock
Wipe drain cock clean.
Refit drain cock, turning anti-
clockwise, ensure finger tight
fitment.
5
Inspect and Drain Regulator
Filter bowl.
Check the condition of the
condensation bowl at the base
of the Filter Regulator.
If dirty and/or more than
10mm of moisture present
remove & clean.

BEV85 Quarterly Service
Work Instruction
www.lancerbeverage.com Page 2 of 3
Images are for illustration purposes only as product may vary. No 075 –1 November 2018
Remove Regulator Filter
Bowl
Turn Clockwise and pull down
to remove.
Clean with warm soapy water.
Remove Regulator Brass
Filter
Turn the Brass Cartridge
Clockwise to loosen and
remove.
Clean with warm soapy water.
Clean by placing in sanitiser
alcohol to soak and shake.
Refit by turning anti-clockwise
once cleaned or replaced.
Replace Regulator Filter
Bowl
Push up and turn anti-
clockwise to replace bowl.
6
Access Air filters (2 of)
Twist anti-clockwise and pull
on the filter casing cap to
expose the filter element
inside.
Inspect & Clean air filter
Clean filter by Tapping or dust
off from back direction.
Inspect behind filter, if housing
is dirty or oily wipe clean.
Replace filters every quarter
where installed outdoors, in
damp, dusty or oily
environments.
Replace air filter & Cap
Replace air filter.
Locate filter cap onto the
housing and twist clockwise to
replace and lock into place.
7
Inspect the Non-Return
Valve Seal
With the use of a Spanner
turn the nut anti-clockwise to
loosen.
Remove and expose the
spring & seal.
Note orientation of parts as
removing them.
Inspect & wipe Clean face of
seal & NRV body.
Replace Seal & Spring, and
nut. Tighten using only
fingers, in a Clockwise
direction.
8
Re-connect and energise
the electrical supply to the
air compressor
Plug electrical lead into socket
outlet and lift red button on
pressure switch to turn on the
air compressor.

BEV85 Quarterly Service
Work Instruction
www.lancerbeverage.com Page 3 of 3
Images are for illustration purposes only as product may vary. No 075 –1 November 2018
9
Check for air leaks
Monitor the tank pressure
gauge, listen for leaking air
(hissing) and/or use soapy
water to inspect air fittings,
pipe joints & connections.
Compressor will run for about
1 minute 30 second before
cycling off.
Check the NRV Operation
When the compressor
reaches its cut-out pressure
there should be a shot of air
from underneath the pressure
switch. If this shot of air is not
evident or the air continually
leaks replace the Non-Return
Valve Seal & Spring.
10
Test auto-drain
Press the “TEST” button on
the Auto Drain which should
release a burst of air and then
stop.
If this does not work have the
compressor checked by an
approved service agent.
11
Re-connect air supply
Turn the supply air tap on, ¼
turn. Handle will be in line with
the hose.
This is the red handle.
12
Change Over to
Compressed Air supply
Switch main Beverage Control
Panel over to Compressed air
supply from CO2 supply.