Landoll Bendi B40i4 User manual
F-581-R1 0
Table of Contents
1 Introduction, Safety and Inspection
Before You Begin (Please Read) .................................................1-1
Introduction ..............................................................1-1
Operating Instructions ......................................................1-1
Service Training ..........................................................1-1
Tools Needed ............................................................1-1
Replacement Parts ........................................................1-1
General Maintenance Instructions ................................................1-2
For your Safety ................................................................1-3
Battery Safety Rules: .......................................................1-3
Hydraulic System .........................................................1-3
Towing the Truck ..............................................................1-3
Towing Vehicle Requirements ................................................1-4
Towing a Truck in the Reverse Direction .......................................1-4
Lifting and Blocking the Truck ...................................................1-5
Prior to Tilt Cylinder Repair .....................................................1-5
Mast Removal .................................................................1-6
Cleaning & Inspecting the Truck .................................................1-6
Maintenance Introduction .......................................................1-7
Inspection Sheets .............................................................1-7
Lubrication Specifications .....................................................1-17
Torque Specifications .........................................................1-17
Fluid Capacities ..............................................................1-17
2 Planned Maintenance
Planned Maintenance Requirements ..............................................2-1
Tools or Equipment Required ................................................2-1
Preparing for Inspection or Maintenance .......................................2-2
Performance Testing ...........................................................2-2
Completing Performance Testing .............................................2-3
1 F-581-R1
Daily Inspection ...............................................................2-3
Fuel System Check ........................................................2-3
Power Steering Check ......................................................2-3
Checking the Battery .......................................................2-4
Check Hydraulic Functions ..................................................2-4
Check Driver’s Seat Switch ..................................................2-4
Check Hydraulic Oil Level ...................................................2-4
Check Engine Oil Level .....................................................2-5
Check Primary Lift Chain ....................................................2-6
Inspect Tires .............................................................2-6
Flat-spotting ..............................................................2-7
To Extend Tire Life ........................................................2-7
300 Hours Inspection ...........................................................2-8
Check Nuts, Bolts, and Screws ...............................................2-8
Check Lift Operation .......................................................2-8
Drive Wheel Lug Nuts ......................................................2-9
Hydraulic System Maintenance ...............................................2-9
Side Shift Circuit Maintenance ................................................2-9
Identification Plate and Safety Warnings ........................................2-9
Check Tilt Cylinder Racking .................................................2-10
Tilt Cylinder Racking and Tilt Degree Settings ..................................2-10
Lubricating the Truck ......................................................2-11
Cooling System ..........................................................2-15
Air Filter ................................................................2-15
Change Engine Oil and Filter ................................................2-16
600 Hour Inspection ...........................................................2-16
Change Hydraulic Oil, Hydraulic Oil Filter and Tank Filter .........................2-16
Floor Plate Removal ......................................................2-16
Mast Maintenance ........................................................2-17
Load Roller Maintenance ...................................................2-17
Chain Maintenance .......................................................2-18
Fork Inspection ..........................................................2-19
Lubricate Steer Wheel Knob ................................................2-20
4500 Hours Inspection .........................................................2-20
Change Hydraulic Oil ......................................................2-20
3 Troubleshooting and Corrective Maintenance
Troubleshooting ...............................................................3-1
ENGINE PROBLEMS ......................................................3-1
ELECTRICAL PROBLEMS ..................................................3-7
AUDIBLE PROBLEMS .....................................................3-8
VISIBLE PROBLEMS .....................................................3-11
Corrective Maintenance ........................................................3-16
Lifting the Truck ..........................................................3-16
Floor Plate(s) Removal ....................................................3-16
Removing Forks ..........................................................3-17
Repairing Forks ..........................................................3-17
Load Testing Forks .......................................................3-17
Side Shifter .............................................................3-17
F-581-R1 2
Mast Assembly Service ........................................................3-18
Removing the Mast From the Truck ..........................................3-18
Wheel Bearings, Seals and Race ............................................3-21
Front Axle Assembly ..........................................................3-22
To Check Load Wheels ....................................................3-22
Removing the Front Axle ...................................................3-22
Articulation Bearing and Seal ...................................................3-23
Front Rotation Assembly ......................................................3-23
Removing the Steering Actuator .............................................3-23
Stop Block ..............................................................3-24
Steer (Front Rotation) Pot ..................................................3-24
Auxiliary Pump - Steer and Lift Circuit ...........................................3-25
Replacing the Auxiliary Pump - Steer and Lift Circuit .............................3-25
Drive and Brake Pedals ........................................................3-26
Replacing the Drive (Accelerator) Pedal Assembly ............................... 3-26
Stop Pedal/Park Brake Assembly ............................................3-26
Checking the Park Brake efficiency ...........................................3-27
Steering Column and Console Assembly .........................................3-27
Steering Wheel ..........................................................3-27
Remove Right Side Cover ..................................................3-28
Display .................................................................3-28
Key Switch ..............................................................3-28
Option Rocker (On/Off) Switches ............................................3-29
Steering Column (Console) .....................................................3-29
Orbital Steer Unit .........................................................3-30
Load Sense Steering System ...............................................3-30
Steering Counterbalance Valve ..............................................3-31
Hydraulic Control Valve Assembly ...............................................3-31
General ................................................................3-31
Hydraulic Control Valve ....................................................3-33
Steer System Relief Valve ..................................................3-33
Hydrostatic Pump ............................................................3-34
Charge Pressure Check ...................................................3-34
To Remove and Replace the Hydrostatic Pump .................................3-35
To Prime the Hydrostatic Pump .............................................3-35
To Remove and Replace Hydrostatic Pump Manifold .............................3-36
Hydrostatic Drive Motor Assembly ..............................................3-36
To Remove Drive Wheels ..................................................3-36
Hydrostatic Drive Motors - Rear .............................................3-37
To Replace Hydrostatic Drive Motor Assembly ..................................3-37
Brake Service and Repair ..................................................3-38
Reassembly .............................................................3-40
Seat Assembly/Horn ..........................................................3-48
Seat Switch .............................................................3-48
Horn and Direction Control .................................................3-48
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