Landoll Bendi B40i4 User manual

F-581-R1
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
[phone]
800-428-5655 ~ WWW.LANDOLL.COM
Model B40i4
Maintenance Manual

F-581-R1 0
Table of Contents
1 Introduction, Safety and Inspection
Before You Begin (Please Read) .................................................1-1
Introduction ..............................................................1-1
Operating Instructions ......................................................1-1
Service Training ..........................................................1-1
Tools Needed ............................................................1-1
Replacement Parts ........................................................1-1
General Maintenance Instructions ................................................1-2
For your Safety ................................................................1-3
Battery Safety Rules: .......................................................1-3
Hydraulic System .........................................................1-3
Towing the Truck ..............................................................1-3
Towing Vehicle Requirements ................................................1-4
Towing a Truck in the Reverse Direction .......................................1-4
Lifting and Blocking the Truck ...................................................1-5
Prior to Tilt Cylinder Repair .....................................................1-5
Mast Removal .................................................................1-6
Cleaning & Inspecting the Truck .................................................1-6
Maintenance Introduction .......................................................1-7
Inspection Sheets .............................................................1-7
Lubrication Specifications .....................................................1-17
Torque Specifications .........................................................1-17
Fluid Capacities ..............................................................1-17
2 Planned Maintenance
Planned Maintenance Requirements ..............................................2-1
Tools or Equipment Required ................................................2-1
Preparing for Inspection or Maintenance .......................................2-2
Performance Testing ...........................................................2-2
Completing Performance Testing .............................................2-3

1 F-581-R1
Daily Inspection ...............................................................2-3
Fuel System Check ........................................................2-3
Power Steering Check ......................................................2-3
Checking the Battery .......................................................2-4
Check Hydraulic Functions ..................................................2-4
Check Driver’s Seat Switch ..................................................2-4
Check Hydraulic Oil Level ...................................................2-4
Check Engine Oil Level .....................................................2-5
Check Primary Lift Chain ....................................................2-6
Inspect Tires .............................................................2-6
Flat-spotting ..............................................................2-7
To Extend Tire Life ........................................................2-7
300 Hours Inspection ...........................................................2-8
Check Nuts, Bolts, and Screws ...............................................2-8
Check Lift Operation .......................................................2-8
Drive Wheel Lug Nuts ......................................................2-9
Hydraulic System Maintenance ...............................................2-9
Side Shift Circuit Maintenance ................................................2-9
Identification Plate and Safety Warnings ........................................2-9
Check Tilt Cylinder Racking .................................................2-10
Tilt Cylinder Racking and Tilt Degree Settings ..................................2-10
Lubricating the Truck ......................................................2-11
Cooling System ..........................................................2-15
Air Filter ................................................................2-15
Change Engine Oil and Filter ................................................2-16
600 Hour Inspection ...........................................................2-16
Change Hydraulic Oil, Hydraulic Oil Filter and Tank Filter .........................2-16
Floor Plate Removal ......................................................2-16
Mast Maintenance ........................................................2-17
Load Roller Maintenance ...................................................2-17
Chain Maintenance .......................................................2-18
Fork Inspection ..........................................................2-19
Lubricate Steer Wheel Knob ................................................2-20
4500 Hours Inspection .........................................................2-20
Change Hydraulic Oil ......................................................2-20
3 Troubleshooting and Corrective Maintenance
Troubleshooting ...............................................................3-1
ENGINE PROBLEMS ......................................................3-1
ELECTRICAL PROBLEMS ..................................................3-7
AUDIBLE PROBLEMS .....................................................3-8
VISIBLE PROBLEMS .....................................................3-11
Corrective Maintenance ........................................................3-16
Lifting the Truck ..........................................................3-16
Floor Plate(s) Removal ....................................................3-16
Removing Forks ..........................................................3-17
Repairing Forks ..........................................................3-17
Load Testing Forks .......................................................3-17
Side Shifter .............................................................3-17

F-581-R1 2
Mast Assembly Service ........................................................3-18
Removing the Mast From the Truck ..........................................3-18
Wheel Bearings, Seals and Race ............................................3-21
Front Axle Assembly ..........................................................3-22
To Check Load Wheels ....................................................3-22
Removing the Front Axle ...................................................3-22
Articulation Bearing and Seal ...................................................3-23
Front Rotation Assembly ......................................................3-23
Removing the Steering Actuator .............................................3-23
Stop Block ..............................................................3-24
Steer (Front Rotation) Pot ..................................................3-24
Auxiliary Pump - Steer and Lift Circuit ...........................................3-25
Replacing the Auxiliary Pump - Steer and Lift Circuit .............................3-25
Drive and Brake Pedals ........................................................3-26
Replacing the Drive (Accelerator) Pedal Assembly ............................... 3-26
Stop Pedal/Park Brake Assembly ............................................3-26
Checking the Park Brake efficiency ...........................................3-27
Steering Column and Console Assembly .........................................3-27
Steering Wheel ..........................................................3-27
Remove Right Side Cover ..................................................3-28
Display .................................................................3-28
Key Switch ..............................................................3-28
Option Rocker (On/Off) Switches ............................................3-29
Steering Column (Console) .....................................................3-29
Orbital Steer Unit .........................................................3-30
Load Sense Steering System ...............................................3-30
Steering Counterbalance Valve ..............................................3-31
Hydraulic Control Valve Assembly ...............................................3-31
General ................................................................3-31
Hydraulic Control Valve ....................................................3-33
Steer System Relief Valve ..................................................3-33
Hydrostatic Pump ............................................................3-34
Charge Pressure Check ...................................................3-34
To Remove and Replace the Hydrostatic Pump .................................3-35
To Prime the Hydrostatic Pump .............................................3-35
To Remove and Replace Hydrostatic Pump Manifold .............................3-36
Hydrostatic Drive Motor Assembly ..............................................3-36
To Remove Drive Wheels ..................................................3-36
Hydrostatic Drive Motors - Rear .............................................3-37
To Replace Hydrostatic Drive Motor Assembly ..................................3-37
Brake Service and Repair ..................................................3-38
Reassembly .............................................................3-40
Seat Assembly/Horn ..........................................................3-48
Seat Switch .............................................................3-48
Horn and Direction Control .................................................3-48

3 F-581-R1
Engine Assembly .............................................................3-49
Engine .................................................................3-49
Fuel System .............................................................3-49
Radiator/Oil Cooler .......................................................3-50
Overhead Guard/Lighting/Alarms ................................................3-51
Back Up Alarms ..........................................................3-51
4 Calibration and Programming
Vehicle Controller “Plus 1” Calibration and Programming ............................4-1
Getting Started Using Plus 1 Software .........................................4-1
ECU Downloading and Type .................................................4-3
Format ..................................................................4-3
Log Functions ............................................................4-4
Dash Display Calibration and Operation ..........................................4-16
5 Engine with Fuel System
2.4 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection ...........................5-1
2.4L LPG Engine GM Service Notes ...........................................5-2
2.4L LPG Engine System Operation Overview ...................................5-2
2.4L LPG Engine System Operation ...........................................5-3
Fuel Gauge Quick Troubleshooting Guide ......................................5-7
2.4L LPG Engine Quick Trouble Shooting Guide ...................................5-10
First Check For DTC Faults .................................................5-10
If ECU Can Not Communicate With The S3000 Monitor: ..........................5-10
Is The Throttle In Limp Home Mode? .........................................5-10
If the Engine cranks but will not start or runs poorly, with no DTC’S ..................5-11
DTC codes ..............................................................5-12
Getting Started Using Kvaser(S3000) Engine Diagnostics Software .................5-15
6 GM Engine Supplier Provided Documentation
2.4 Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection ...........................6-1
Table of Contents - page 3 ..................................................6-1

1-1
Chapter 1
Introduction, Safety and Inspection
BeforeYou Begin (Please Read)
Introduction
This manual is intended for the service technician who is
seeking information on product maintenance and service
replacement parts. It contains planned maintenance,
troubleshooting tips, as well as information on repair
which will help the technician resolve problems that may
occur.
Operating Instructions
This manual does not contain operating instructions.
Operating instructions are sent with each forklift. If the
operators manual is missing on your Bendi B40i4 forklift,
call Landoll Corporation to order a replacement.
ServiceTraining
ServiceTraining is available for the forklift technician from
Landoll Corporation. This includes operation, repair,
maintenance, hydraulic system, electrical system and
wire guidance. Contact Landoll Corporation at
www.Landoll.com for more information.
Tools Needed
The tools needed will be the same tools that are often
found in well-equipped service centers, in both SAE and
metric sizes. For example, an assortment of open-end
and box-end wrenches, sockets, as well as Allen and
adjustable wrenches, assorted screwdrivers and
non-marring mallets should be available.
Replacement Parts
When ordering parts that will be used for the repair and
maintenance of your Landoll IC forklift, the model and
serial number of the forklift being repaired will be
required.This information is located on the serial number
and capacity plate located to the left of the seat. See
Figure 1-1. Only Landoll parts are to be used for all
repairs.
Figure 1-1: Serial Number and Capacity Plate
The below notices are used throughout this manual for
your reference and protection. Attention required.
NOTICE
CAUTION
WARNING
DANGER
Special notice - read and thoroughly understand.
Proceed with caution. Failure to heed caution
may cause injury to person or damage product.
Proceed with caution. Failure to heed warning will
cause injury to person or damage product.
Proceed with extreme caution. Failure to heed
notice will cause injury or death to person and/or
damage product.

1-2 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
General Maintenance Instructions
CAUTION
IMPORTANT
Maintenance and inspection shall be performed in
conformance with the following practices:
1. A scheduled planned maintenance, lubrication, and
inspection system should be followed. A daily check
before each shift is an OSHA requirement.
2. Only qualified and authorized personnel shall be
permitted to inspect, maintain and service the forklift.
3. Before leaving the forklift for maintenance:
• Stop the forklift and turn the ignition switch “OFF”.
• Completely lower the mast. Place directional controls
in neutral.
• Apply the parking brake.
• Remove the key.
• Block the wheels, especially if the forklift is on an
incline.
4. Before working on the forklift:
• Raise the drive wheels off the floor.
• Use chocks or other positive positioning devices.
• Block load engaging means, inner masts or chassis,
before working under them.
• Performance operation checks of forklift and
attachments shall be conducted in a well ventilated,
authorized and safe clearance area.
5. Before starting to operate the forklift:
• Be in operating position.
• Place directional control in neutral.
• Check functions of lift systems, directional control,
speed control, steering, warning devices, brakes and
any attachments if applicable.
6. To manage fire hazards have fire retardant
equipment present. DO NOT use an open flame to
check fluid levels, electrolyte or oil leakage.
7. DO NOT use open pans of fuel or flammable
cleaning fluids to cleaning parts.
8. Keep shop well ventilated, clean and dry.
9. Brakes, steering mechanisms, control mechanisms,
lift overload devices, guards, and safety devices shall
be inspected regularly and maintained in safe
operating condition.
10. Capacity, operation and maintenance instruction
plates or decals shall be maintained in legible
condition. See Figure 1-1.
11. All parts of lift mechanisms shall be inspected and
maintained in safe operating condition.
12. All hydraulic systems shall be regularly inspected
and maintained in conformance with good practice.
Cylinders, valves and other similar parts shall be
checked to assure that “drift” has not developed to an
extent that it would create a hazard.
13. Batteries, motors, controllers, limit switches,
protective devices, electrical conductors and
connections shall be maintained in conformance with
good practice. Special attention shall be paid to the
condition of electrical insulation.
14. Forklifts shall be kept in a clean condition to minimize
fire hazards and facilitate detection of loose or
defective parts.
15. Modifications and additions which affect capacity and
safe forklift operation shall not be performed by the
customer or user without manufacturers prior written
approval. Capacity, operation and maintenance
plates or decals shall not be changed accordingly.
16. Care must be taken to assure that all replacement
parts are interchangeable with the original parts and
are of equal quality parts, that were originally
installed on the forklift at the factory. Landoll
Replacement Parts Manual is part number F-579.
17. Be sure that any optional equipment added to the
forklift is positioned so that it does not block the
vision of the operator or interfere with safe and
efficient operation of the forklift.
• Steel toe shoes and eye protection are
required when maintaining or repairing a lift
forklift.
• Ear protection may also be required if the
repair facilities are excessively noisy, per
OSHA standards.
• Keep feet, hands and all other body parts
away from all mast areas and pinch points.
• Power industrial trucks may become
hazardous if scheduled maintenance is
neglected.Therefore adequate maintenance
facilities, as well as trained personnel and
procedures, should be provided.

INTRODUCTION, SAFETY AND INSPECTION
1-3
For your Safety
NOTICE
IMPORTANT
Anytime you are doing maintenance or repair on the
Landoll B40i4 AC forklift, unless the forklift must be on for
investigative testing, remove the key from the key switch
console. Remove the main power fuse or connector and
install a commercially available Lock Out/Tag Out device
at the battery connectors, because it’s possible to have a
duplicate key, remove the main power fuse and install a
commercially available Lock Out/Tag Out device on the
battery connectors. Also, install a lockout warning
reminder on the steering wheel warning that the forklift is
not available for use.
Battery Safety Rules:
CAUTION
Hydraulic System
WARNING
IMPORTANT
When maintenance is to be performed on the
hydraulic system, make sure the system hydraulic
pressure is relieved by:
• Moving the forklift to a level area.
• Have no load on the forks.
• Completely lower the mast, or if the mast is the
object of repair, have blocks under the mast.
• Relieve all system pressure by moving the
hydraulic levers in each direction several times.
Towing the Forklift
NOTE
The Bendi B40i4 forklift should be towed in the reverse
direction. It is important to obey the following instructions:
1. With ignition off and stop pedal released, locate the
brake release pump/valve assembly under the Left
Engine Access Door Panel - notice the red manual
control knob. See Figure 1-2. Close the manual
valve by pulling up on the handle, rotate the handle
90° and allow the cross pin to fall into place.
2. Push and release the manual hand pump 5 to 7
times to build pressure that releases the park brake.
3. The Bendi B40i4 may now be towed a maximum of
200 yards, at a maximum speed of 2 MPH.
4. To reset park brakes, open manual valve by pulling
up on the handle and rotate 90°, then locking the
cross pin into the up (open) position.
In the interest of operator safety and in compliance
with OSHA regulations, guidelines have been
developed for performing service and maintenance
on the forklift. Before performing service and
maintenance on the forklift, review the following
sections in this manual for additional procedures to
be followed.
• DO NOT bring any type of flame or spark near
the battery.
• DO NOT place any electrically conductive tool
on the battery that could cause a spark. Gas
formed while the battery is charging is highly
explosive.This gas remains in the cells long
after charging is complete.
• Keep the battery clean. Foreign matter in the
electrolyte will result in poor battery
performance.
• HIGH PRESSURE FLUIDS ARE DANGEROUS!
• High pressure hydraulic oil can puncture the
skin and cause severe injury!
• Relieve all pressure from the hydraulic
system before attempting to work on it.
• Make sure all hydraulic lines are tight before
starting the system. Leaks in the hydraulic
system can pierce the skin and cause severe
injury. Any fluid injected into the skin under
high pressure should be considered a
medical emergency despite normal
appearance of the skin. Medical attention by a
doctor should be administered immediately.

1-4 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
WARNING
Figure 1-2 ManualTowValve
WARNING
Towing Vehicle Requirements
• Towing vehicle must have a pull and braking capacity
greater than 8000 lbs.
• Maximum towing speed should not exceed 2mph.
Towing a Forklift in the Reverse
Direction
• Key must be in the “OFF” position.
• When attaching towing vehicle to forklift to be towed,
a removable pin has been provided on the rear
bottom side of the counter weight. See Figure 1-3.
Firmly attach tow device to this pin.
• Towed vehicle’s forks should be empty and no higher
than 12 in. off the ground.
• Be careful. With brakes released, vehicle will roll and
steering will be difficult.
• Keep towing speed below 2 mph. Remember that the
person on the towed lift has to turn his head to
observe operations.
Figure 1-3: Tow Pin
Failure to reset park brakes will result in an
unsafe condition.The Bendi B40i4 forklift has no
mechanical brakes and stopping is done by
hydraulics.
• Have the park brake applied when hooking up
the tow chain.
• Release the park brake only when ready to
tow the forklift.
• Tow the forklift using a speed of 2 mph or
less.
• DO NOT make sharp turns when towing the
forklift.The towed forklift will be difficult to
steer. USE EXTREME CAUTION and keep the
towed vehicle at a slow, manageable speed.
• Forks must be empty and preferably not more
than 12” off the floor.
• The forklift can roll easily - USE EXTREME
CARE!
• Brakes on a towed forklift will not operate.

INTRODUCTION, SAFETY AND INSPECTION
1-5
Figure 1-4: Blocking Positions
Lifting and Blocking the Forklift
• Move forklift to a level area designated for repair.
• Keep forks empty and low to the ground.
• Remove the key.
• Unhook the battery.
• Use a jack or hoist with a 8000 lb. minimum lift.
• Set the lift on designated hardwood blocks. For
block(s) placement - See Figure 1-4.
• Keep the height of the lifted forklift to a minimum.
Prior toTilt Cylinder Repair
WARNING
• Forklift repair must be in a level, designated area.
• Lower the mast completely to the floor.
• Turn the forklift “OFF”, pull the key and observe
Lockout/Tagout procedures.
• Chock wheels so that the forklift cannot move.
• Attach a sling and hoist to all the top cross braces so
the mast sections cannot move.
DO NOT place feet or hands in any area through
the mast or in forklift pinch points. Servicing the
tilt cylinders requires the use of an overhead
hoist, hoist slings and wheel blocks.The
overhead hoist and slings must have a rating of
8,000 lb. or greater. DO NOT work under or
around a forklift that is not properly secured.

1-6 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
Mast Removal
WARNING
1. Move the forklift to a level, designated area.
2. Turn the key off and remove it from the ignition
switch.
3. Remove the forks.
4. Move all levers back and forth several times to relieve
internal hydraulic pressure.
5. Slowly and carefully remove the lift cylinder lines.
Use a container to catch oil and an oil absorbent
product to absorb any spills.
6. Disconnect all wiring (if used) between the mast and
the forklift body.
7. Support the mast using the sling and an overhead
hoist.
8. Chain the individual sections of mast together at the
upper cross braces. Chain the lower mast carriage to
the lower section of the mast, keeping the sections
from moving when the mast is laid down on the floor.
9. Remove all pins holding the tilt cylinders to the mast.
IMPORTANT
The mast is EXTREMELY heavy. Extra care should be
taken to minimize possible injury. Make sure the
hoist is rated for the weight of the mast. Make sure
the blocks you will lay the mast on can hold the
weight. Also, be SURE that no one and nothing is in
the path the mast is taking to reach the blocks.
Cleaning & Inspecting the
Forklift
Landoll Corporation recommends that their forklifts NOT
be cleaned with a power washer. Electrical boards,
circuitry and wiring can be damaged by high pressure
water and soap. Moisture and soap left on components
can rust, corrode or leave a residue that can damage
everything that it comes in contact with. The preferred
method of removing dust is compressed air. For localized
cleaning, use a non-flammable solvent parts washer and
compressed air after the part or area is cleaned.
• Always clean all metal parts with a de-greasing type
cleaner solvent and wipe dry with a clean shop rag.
• Allow parts to air dry.
• DO NOT allow cleaning solvent to come in contact
with rubber parts or rubber insulation, such as
electrical wiring, seals, etc. to avoid quicker
corrosion.
IMPORTANT
Cleaning solvents can beTOXIC and FLAMMABLE.
Pay particular attention to allWARNING labels
provided by the solvent manufacturer, such as,
protection during use, personal health precautions
and ventilation to avoid breathing vapors.
• For non-metal parts, clean using a mild soap
solution, shop vacuum for dust and loose dirt or a
dust pan and brush.
• Inspect all parts thoroughly for breaks, cracks, tears,
burrs, scoring, warping or sharp edges, glazing, rust
pitting, flat spots, etc. Notify your supervisor of all
defects and record it in the truck log book.
• Inspect all screws and hardware for stress marks,
breaks, cracks, thread defects, etc.
• Replace all damaged or questionable parts.
• Take care to properly identify and tag each part and
its order of removal. If necessary, keep notes and put
markings on all parts using a non-destructive marker,
such as a felt-tipped pen.
• When servicing the mast or sections of the
mast, hardwood blocks (4”X4”, 100 X 100mm
minimum) should be used to keep individual
sections of the mast from falling. In addition
to the hardwood blocks, chains should be
used to hold the mast sections from moving,
in both the vertical and horizontal directions.
• Mast work to be done in a flat, designated
area.
• NEVER walk under or stand upon forks.
• Remove forks before starting mast repairs.
• NEVER reach through the upright open areas
of the mast.
• NEVER maintain or repair the mast without
supports or while anyone is near the forklift.
(ASME B56.1-2000)
• Raise mast and position blocks under the
second stage mast.
• Using an appropriate set of C-clamps, secure
wooden blocks to mast channel.
• Lower mast until it sits firmly on wooden
blocks.
• For mast inspection, use only an approved
safety platform or step ladder.
• NEVER repair chains, they are to be replaced.
• NEVER replace chain sets with only one
chain. All chains are to be replaced in pairs.

INTRODUCTION, SAFETY AND INSPECTION
1-7
Maintenance Introduction
Preventative maintenance & inspections are an essential
part of all industrial equipment. A well planned inspection
program is essential to keeping the working environment
safe for the operator and for the longevity of the truck.
The inspection program designed by Landoll Corporation
periodically checks the integrity of Bendi forklift systems
such as:
• Checking performance of operator functions - lift, tilt,
side shift, attachment and traction systems.
• Checking for leaks.
• Checking fluid levels.
• Making sure components are securely attached.
• Checking the tires.
Regular and planned maintenance is the responsibility of
both the daily operator and the forklift technician.
To make sure these and other systems are checked
periodically, Landoll Corporation has developed a system
of checklists. A blank copy of each checklist can be found
on pages 1-8 through 1-14.
These checklists include:
• Operator’s Daily Checklist
• 1st 50 Hour Inspection Checklist
• 1st 300 Hour Inspection Checklist
• 300 Hour Inspection Checklist
• 600 Hour Inspection Checklist
• 2000 Hour Inspection Checklist
Except for the Operator’s Daily Checklist, these tasks are
usually performed by a service and maintenance facility
that is approved by Landoll Corporation. These
inspection sheets should be copied, completed and
maintained by the forklift technicians.
IMPORTANT
Recommended service inspections are based on
normal operating conditions. If the truck is subjected
to severe or above normal operating conditions,
extreme temperatures, excessive dust or wet
environments, or if the truck is around corrosive
materials, service must be performed at shorter
intervals.
Inspection Sheets
The following pages are OSHA (Occupational Safety and
Health Administration) required check sheets.These
sheets should be copied and the copies used for
maintenance checks on your Bendi Internal Combustion
lift.The pre-shift inspection on your IC forklift is an OSHA
requirement. It is the operator’s duty to inspect the lift
before each shift and report all problems to the person in
charge of forklift maintenance. Have a qualified mechanic
correct all noted problems.
Daily pre-shift inspection is an OSHA REQUIREMENT.
It’s important that these inspections are documented.

1-8 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
Operators Daily Checklist Status Landoll / Bendi IC
SAFETY & OPERATIONAL CHECKS
Have a qualified technician correct all problems. OK -Yes,No Maintenance Note if Applicable
If Fuel Odor is detected - DO NOT STARTTRUCK -
REPORT IMMEDIATELY!
Forks, Top Clip Retaining Pin and Heel - Condition.
Load Backrest Extension - Attached.
Lift and Lowering Control - Functioning smoothly.
Tilt Control - Forward/Reverse Functioning smoothly.
Side Shift Control Functioning smoothly.
Hang-on Attachment functioning smoothly, securely
attached, fittings attached.
Steering Operation functioning smoothly.
Drive & Stop Pedal functioning smoothly.
Controls (Turn Power On) Investigate Unusual noises.
Dash Display (Hour Meter, Oil Temp, Voltmeter, etc
Functioning properly.)
Horn, Lights, Seat Switch functioning properly.
Service and Parking Brake functioning properly.
Drive Control- Forward/Reverse functioning smooth.
Engine Air Cleaner - Squeeze rubber dirt trap; Clean
and check.
Engine Belt - Check for wear.
Battery. (Check for cracks and electrolyte level.)
Hood and seat latch functioning properly.
Operator’s Compartment Capacity Plate Attached Info
matches Model, Serial No. and attachments -
Operator’s Manual in protective case.
Seat Belt, Buckle, and Retractors functioning properly.
Overhead Guard properly mounted & attached.
Radiator - Check Level in OverflowTank.
LPG Hoses - Check for damage, kinks, correct fittings.
LPG Tank - Securely attached; free of rust, corrosion.
Look for damage of any kind.
Engine Oil, Hydraulic Oil, Brake Fluid - Check levels.
Water Pump - Inspect
Tires-Check for debris, Torque lug nuts -
225ft-lb(300Nm).
Finger Guards attached.
Major Structural Points (Front Rotation, Mast Braces,
Overhead Guard) - Check for cracks.
Hydraulic Cylinders, Pump, Valve-Check for leaks,
noise.
Safety Warnings Attached (See Manual for location).
Date Inspector: Truck No. Model No. Location Serial No. Shift Hr Meter Battery Fluid Hydraulic Oil

INTRODUCTION, SAFETY AND INSPECTION
1-9
To be performed after 1st 50 hours of truck operation in addition to the required pre-shift daily inspection
Technicians 1st 50 Hour Inspection Status Landoll / Bendi IC
SAFETY & OPERATIONAL CHECKS
Have a qualified technician correct all problems. OK -Yes,No Maintenance Note if Applicable
Mast chains-Inspect, clean and lubricate.
Power Steering - Check Operation, Inspect and Fill
Drive wheels, Re-Torque lug nuts to 225 ft-lbs
(300Nm).
Vacuum Hoses - Check for cracks and leaks.
Rotation Bearings - Retorque to 30 ft-lbs (40.7 Nm)
Date Inspector: Truck No. Model No. Location Serial No. Shift Hr Meter Battery Fluid Hydraulic Oil

1-10 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
To be performed after 1st 300 hrs of truck operation in addition to the required pre-shift daily inspection.
Technicians 1st 300 Hour Inspection Status Landoll / Bendi IC
SAFETY & OPERATIONAL CHECKS
Have a qualified technician correct all problems. OK -Yes,No Maintenance Note if Applicable
Mast - Inspect all friction surfaces.
Check lift chain tension, inspect, clean and lubricate.
Lift and Tilt cylinder - Check to be sure they work
together and in unison.
Power Steering - Check operation, inspect and fill.
Parking Brakes - Check for effectivity.
Engine Oil and Filter - Change.
LPG Filter - Change.
Hydraulic Oil Pump - Check Operation.
Drive wheels, Re-Torque lug nuts to (225 ft-lbs(300
Nm).
Vacuum Hoses - Check for cracks and leaks.
Switches (interlock, direction, parking/seat, key,
pressure/temperature) - Check operation.
Wires, Connections, Bolts and Nuts - Check.
Date Inspector: Truck No. Model No. Location Serial No. Shift Hr Meter Battery Fluid Hydraulic Oil

INTRODUCTION, SAFETY AND INSPECTION
1-11
To be performed each 300 hrs of truck operation in addition to the required pre-shift daily inspection
Technicians 300 Hour Inspection Status Landoll / Bendi IC
SAFETY & OPERATIONAL CHECKS
Have a qualified technician correct all problems. OK -Yes,No Maintenance Note if Applicable
Mast, carriage, or attachment friction surfaces - Clean,
inspect for wear or damage, and lubricate.
Lift chains - Clean and lubricate.
Extend mast - Check for excessive wear.
Attachment control - Operational.
Rotation Bearings - Retorque to 30 ft-lbs (40.7 Nm)
Front Wheel Bearings - Clean and fill with grease.
Accelerator - Functioning smoothly.
Controls (turn power on); Investigate unusual noises
immediately.
Instrument monitors - Functioning.
Air Cleaner Element - Clean.
Hydraulic fluid level - Check and fill.
Vacuum Hoses - Check for cracks and leaks.
Exterior of hydraulicTank and Oil Tank Breather - Clean.
Engine Compartment - Clean.
Engine Oil and Filter - Replace.
Alternator and Starter - Clean with compressed air;
Check brushes and springs, check power terminals.
Battery -Thoroughly clean case and connectors.
Muffler and Exhaust System - Check for leaks.
LPG System - Check pressure hoses and fitting seals.
Radiator - Use air to clean fins; correct cap and tighten;
check hoses and clamps for leaks.
Seat belt, buckle, and retractors - Functioning smoothly.
Tire - Check for debris,torque lug nuts to 225 ft-lbs (300
Nm).
Load wheel bearings - Clean and fill with grease.
Leaks - Hydraulic oil, Battery, Engine Oil, Engine
Coolant.
Hydraulic hoses and connections - Check for wear.
Switches (interlock, direction, parking/seat, key,
pressure, and temperature) - Check.
Wire connections and sending units - Check.
Grease fittings - Service.
Tighten Overhead Guard Bolts - 170 fT-lbs(230 Nm).
Date Inspector: Truck No. Model No. Location Serial No. Shift Hr Meter Battery Fluid Hydraulic Oil

1-12 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
To be performed each 600 hrs of truck operation in addition to the required pre-shift daily inspection
Technicians 600 Hour Inspection Status Landoll / Bendi IC
SAFETY & OPERATIONAL CHECKS
Have a qualified technician correct all problems. OK -Yes,No Maintenance Note if Applicable
Tires - Check for debris; drive tire lug nuts -Torque to
225 ft-lbs (300 Nm).
Wheel bearings - Clean and fill with grease.
Check for Leaks - Hydraulic oil, battery, brake fluid,
Complete gear box.
Hydraulic hoses and connections - Check for wear.
Switches (interlock, direction, parking/seat, key,
pressure, and temperature) - Check.
Wire connections and sending units - Check.
Grease fittings - Service.
Forks, top clip retaining pin and heel - Condition.
Load rollers - No greater clearance than 1/16”.
Mast chains - Lube with SAE 40W oil or Bowman
Heavy Load Red grease - Check for wear and
stretch.
Steering operation - Functioning smoothly; Lubricate
steering knob.
Hydraulic oil filter - Change element and check for
proper level - Check pressures.
Air Cleaner Element - Clean and Inspect.
LPG Vaporizer - Drain.
Fan Drive Belt - Inspect.
Control panel - Clean surface.
Operator’s compartment capacity Plate Attached -
Information matches model, serial no., and
attachments.
Check all connections for proper torque.
Date Inspector: Truck No. Model No. Location Serial No. Shift Hr Meter Battery Fluid Hydraulic Oil

INTRODUCTION, SAFETY AND INSPECTION
1-13
To be performed each 1000 hrs of truck operation in addition to the required pre-shift daily inspection
Technicians 1000 Hour Inspection Status Landoll / Bendi IC
SAFETY & OPERATIONAL CHECKS
Have a qualified technician correct all problems. OK -Yes,No Maintenance Note if Applicable
Spark Plugs & Wires - Replace.
Fuel Filter - Replace.
Timing Belt - Inspect.
Date Inspector: Truck No. Model No. Location Serial No. Shift Hr Meter Battery Fluid Hydraulic Oil

1-14 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
To be performed each 2000 hrs of truck operation in addition to the required pre-shift daily inspection.
Continued onto page 1-13 for clarity.
Technicians 2000 Hour Inspection Status Landoll / Bendi IC
SAFETY & OPERATIONAL CHECKS
Have a qualified technician correct all problems. OK (X) Maintenance Note if Applicable
Mast, carriage, or attachment friction surfaces - Clean,
inspect for wear or damage and lubricate.
Mast chains - Lube with SAE 40W oil or Bowman Heavy
Load Red grease - Check for wear and stretch.
Lift chains - Clean and lubricate with SAE 40W oil or
Bowman Heavy Load Red grease - Check for wear and
stretch.
Extend mast - Check for excessive wear.
Attachment control - Operational.
Accelerator - Functioning smoothly.
Controls (pwr on); Investigate unusual noises immediately.
Instrument monitors - Functioning.
Parking Brake- Functioning.
Exterior hydraulic tank and oil tank breather - Clean.
Hydraulic oil and power steering - Clean dust from motors.
Leaks - Hydraulic oil, battery, brake fluid, transmission.
Hydraulic hoses and connections - Check for wear.
Hydraulic oil filter - Change element and oil. Check for proper
level - Check pressures.
Hydraulic reservoir suction screens - Clean with solvent.
Battery -Thoroughly clean.
Battery - Check water/electrolyte level.
Battery - Check structure and electrical conditions.
Seat belt, buckle, and retractors - Functioning smoothly.
Tires Check for debris, torque lug nuts to 225 ft-lbs (300Nm).
Wheel bearings - Clean and fill with grease.
Vacuum Hoses - Check for cracks and leaks.
Switches (interlock, direction, parking/seat, key, pressure,
and temperature) - Check.
Wire connections and sending units - Check.
Grease fittings - Service.
Forks, top clip retaining pin and heel - Condition.
Load rollers - No greater than 1/16” play.
Steering operation - Functioning smoothly; Lube knob.
Micro Switches - Check operation.
Operator’s compartment capacity plate attached -
Information matches model, serial no., and attachments.
Check all connections for proper torque.
LPG System - Check pressure hoses and fitting seals.