Langmatz VarioPipe User manual

Installation Instructions
- VarioPipe optical fibre building cable & pipe entry system;
- VarioPipe optical fibre building cable & pipe entry system
with adapter for cartridge gun;
For wall thicknesses from 200 mm;
For Core drill hole ø 25 mm;
For media cables:
1x copper or optical fibre cable ø 6-13 mm
1x SpeedNet pipe ø 7-12 mm
1x oval cable 4/8 mm
2x micropipes ø 7 mm

2
Contents
english
1General information .....................................................................................................3
2Safety information........................................................................................................3
3Product description......................................................................................................4
3.1 Installation options.................................................................................................4
3.2 Dimensions ............................................................................................................4
4Package includes.........................................................................................................5
5Required tools..............................................................................................................5
6Installation....................................................................................................................6
6.1 Drill hole.................................................................................................................6
6.2 Preparing the wall duct..........................................................................................7
6.3 Preparing the media cable ....................................................................................9
6.4 Inserting the wall duct..........................................................................................10
6.5 Inserting the media cable ....................................................................................12
6.6 Injecting the sealing foam....................................................................................13
6.7 Continuing the media cable.................................................................................14
6.8 Cover (optional) ...................................................................................................15
7Accessories................................................................................................................15
8Material defects..........................................................................................................16
9Quality management..................................................................................................16
10 Disclaimer/Warranty ..................................................................................................16
11 Disposal......................................................................................................................16
12 Safety information sheet for L100 sealing foam .......................................................16
13 Contact.......................................................................................................................17

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1 General information
Note!
Any person involved in the installation, operation and repair of the product
must first read, understand and follow these instructions. We accept no liability
for damage and operating malfunctions caused by failure to comply with these
instructions.
In the interest of further development, we reserve the right to change individual assemblies
and accessories as considered necessary for further safety and performance
improvements, while preserving the main features.
The copyright to these instructions remains with Langmatz GmbH.
2 Safety information
The product corresponds to the latest state-of-the-art technology at the time of printing and
is delivered in an operationally safe condition.
Unauthorised modifications, particularly to safety-related parts, are prohibited.
Langmatz GmbH warns against misuse of the product.
The operator is responsible for installing, operating and maintaining the fixtures.
The operating company is responsible for the following:
•Preventing danger to life and limb of users and third parties.
•Ensuring safe operation.
•Precluding downtime and environmental impact due to incorrect handling.
•Ensuring that protective clothing is worn when working with or on the product.
Do not use the product if it is damaged. Please contact the
hotline (see section 13 Contact).
Note!
Applicable occupational safety and environmental protection regulations must
be observed during installation, operation, maintenance or repair.
Warning!
Note the following when using L100 sealing foam:
- Wear protective gloves.
- Keep the sealing foam out of reach of children.
- Sealing foam is irritating to eyes, skin and respiratory organs and may
cause damage to health. In case of contact, rinse eyes thoroughly and
wash skin with soap and water.
- The optimum working temperature is +5°C to +40°C (ideally +10°C to
+25°C).
- Storage temperature: +5°C to +40°C (optimum +20°C).

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3 Product description
The wall duct is used for the gas- and water-tight sealing of inserted copper or optical fibre
cables in buildings and can be used for wall thicknesses
of from 200 mm.
Properties:
- Gas- and water-tight to 1 bar | Water impact class to DIN 18533
- W1.1-E / W1.2-E / W2.1-E
- Waterproof concrete stress class 1 to DAfStb 2017
- Waterproof concrete stress class 2 to DAfStb 2017
3.1 Installation options
Fig. 1
The system can be installed straight at 90°
(2) or inclined (1) up to 45° upwards.
Installation is identical in both cases.
Straight installation is illustrated in these
instructions.
3.2 Dimensions
Fig. 2
- For wall thicknesses of from 200 mm
- Core hole ø 25 mm (max. ø 26 mm)
2
1
From 200
mm
ø25 (max. ø26)

5
4 Package includes
Fig. 3
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Item 7
Item 8
Item 9
Item 10
Guide element
Foam pipe
Outside flange
Dust protection for SpeedNet pipe
Universal seal ø 6 –13 mm
Universal seal 2x ø 7 mm
Dowel nail 6x40 mm
L100 sealing foam cartridge and
mixing pipe
Work gloves
Cover (depending on version)
5 Required tools
Fig. 4
2-part cartridge gun
(e.g. Ponal PP 6) or standard
caulking gun with adapter (1) for 2-
part cartridges.
Not shown:
- Rubber mallet
- Drill ø 25 mm
- Phillips screwdriver
Pozidriv size 2
1
2
3
4
5
1
8
6
7
10
9

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6 Installation
6.1 Drill hole
Fig. 5
•The substrate must be clean, largely dry,
free of dust and grease, and there should
be no standing water.
•Drill a ø 25 mm (max. ø 26 mm) hole from
the inside to the outside.
•At the drill exit point (if present), cut out
and remove thermal insulation
(polystyrene or rigid foam panels)
including any dimpled sheet that may be
present.
•Caution!
Even out any uneven exterior masonry
around the contact surface of the outside
flange by sanding or with quick-setting
mortar.
Ensure that the entire surface of the
outside flange can be in contact.
•Restore plaster chipping or spalling >50
mm as well as damaged bitumen
coatings in "tanked walls" that are not
covered completely by the outside flange
of the wall duct.
Note: The bitumen coating must be
touched up according to DIN 18533.
Ensure a seamless join to the existing
coating.
Fig. 6
Note for inclined installation:
Trench depth = wall hole exit + 200 mm.
This clearance is needed for installation.
ø 25 (max. ø 26 mm)
min. 200 mm
Trench depth

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6.2 Preparing the wall duct
Fig. 7
•Fold the foam pipe (1) together.
Fig. 8
•Place the universal seal ø 6-13 mm or
2x ø 7mm (3) on the foam pipe (2).
•Insert the foam pipe into the outside
flange (1).
Fig. 9
Inclined installation is possible up to 45°
upwards.
1
2
3
1

8
Fig. 10
•Remove the dust protection (1) from the
outside flange (2).
1
2

9
6.3 Preparing the media cable
Note: Clean the micropipe before use!
Fig. 11
•Insert the dust protection (1) into the
micropipe ø12 (2).
Fig. 12
•Insert the micropipe ø 7 or ø 10 (1) into
the
dust protection (2).
Fig. 13
•When fitted with micropipes
2x ø 7 mm (2), the dust protection is
already integrated in the universal seal
(1).
Note:
Do not use separate dust protection
here!
1
2
1
2
1
2

10
6.4 Inserting the wall duct
Fig. 14
Note: For installation close above the
base plate, continue with Fig. 16.
•Position the guide element (1) at the
hole and drive in until the base plate is
in contact with the wall.
•Drill a hole ø 6 at least 50 mm deep.
•Drive the dowel nail 6x40 mm (2) into
the wall and tighten.
Fig. 15
•Place the foam pipe with outside flange
(1) in the core hole and insert up to the
beginning of the snap lug
(note Fig. 18).
•Drive in the foam pipe with outside
flange with a rubber mallet until the
outside flange is fully in place.
Note:
Alternatively, the
guide element (1) can also be installed
after the outside flange (2), but note:
the wall duct must be completely
installed before foaming!
Continue with Fig. 18
Fig. 16
When installing close above the base
plate, cut off the lower part of the guide
element.
•Cut off the guide element (1) below the
marking ridges.
1
2
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Building / Inside
Ground side / Outside
Building / Inside