Lapple FIBRO FIBROTOR EM.NC Series Installation and operating instructions

FIBROTOR EM.NC
TRANSLATION OF THE ORIGINAL
ASSEMBLY AND OPERATION MANUAL

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Rotary table FIBROTOR EM.NC
Type: -
Item number: -
Serial number: -
Dimensions drawing: -
Year of manufacture: -
Order number: -
This document has been created by
FIBRO GmbH
Rotary Table Division
Postfach 11 20
D-74183 Weinsberg
Weidachstrasse 41 - 43
D-74189 Weinsberg
Service
[e-mail]
Tel: [phone] / 73 - 243
Fax: [phone] / 73 - 344
© FIBRO GmbH
All rights to this document are subject to the copyright of FIBRO GmbH. This
document may not be copied or reproduced, either in full or inpart, without the prior
written permissionby FIBRO GmbH. This document is intended only for the user of
the described components and therefore may not be made available to uninvolved
third parties - in particular to competitors.
Document: Translation of the original assembly and operation manual
Version V1.2

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Contents
1Introduction.................................................................................................................9
1.1 Definition..............................................................................................................9
1.2 Intendeduse.........................................................................................................9
1.3 Improper use .......................................................................................................9
1.4 Applicable documents.....................................................................................10
1.5 Structure............................................................................................................10
1.5.1 Bearing..................................................................................................10
1.5.2 Middle throughlet.................................................................................10
1.5.3 Directionof rotation.............................................................................10
1.5.4 Service life............................................................................................10
1.5.5 Cam drive .............................................................................................10
1.5.6 Positioning............................................................................................11
1.5.7 Drive motors.........................................................................................11
1.5.8 Reference point...................................................................................11
1.5.9 Holding brake.......................................................................................11
1.5.10 Indirect measuring system (Standard design) .............................12
1.5.11 Measuring system on the motor.....................................................12
1.5.12 Direct measurement (as from EM.NC.13 possible).....................12
1.5.13 Manufacturers and types of incremental encoders .....................12
1.5.14 Cable colours and connections ......................................................13
1.6 Warranty............................................................................................................13
1.7 Translation of the Original maintenance and operation manual ..............14
1.7.1 Legend..................................................................................................14
1.7.2 Figures..................................................................................................14
1.7.3 List of the valid pages.........................................................................14
1.7.4 Meaning of the safety instructions in this manual..........................14
1.8 Definitions of terms..........................................................................................15
2Safety ......................................................................................................................... 17
2.1 BASIC SAFETY INSTRUCTIONS................................................................17
2.1.1 Due diligence of the operator............................................................18
2.1.2 PERSONNEL REQUIREMENTS .....................................................19
2.2 Qualification of the personnel........................................................................19
2.3 Safety devices on the machine .....................................................................20
2.4 Remaining risks ............................................................................................... 20
3Technical description ............................................................................................21
3.1 General technical data....................................................................................21
3.2 Electrical connections .....................................................................................21
3.3 Temperature ranges........................................................................................21
3.4 Sealing air (optional).......................................................................................22
3.5 Operating parameters..................................................................................... 22
3.6 Assembly units.................................................................................................22
3.6.1 Rotary table..........................................................................................22
3.6.2 Cam roller gearbox.............................................................................23
3.7 Additional component assemblies and accessories ..................................23
3.7.1 Hydraulic table top clamping .............................................................23
3.7.2 Connectiondiagram table top clamping..........................................24
3.7.2.1 Functional diagram table top positioning .....................................26

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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4Transport...................................................................................................................27
4.1 Important safetyguidelines ............................................................................27
4.2Packaging and weight.....................................................................................28
4.3 Transport damages .........................................................................................28
4.4 Interim storage .................................................................................................28
4.5 Permitted equipment and auxiliarydevices for the transport....................29
4.6 Transport locks.................................................................................................29
4.6.1 Unpacking and transporting of the rotary table ..............................29
4.7 Return shipping................................................................................................30
4.8 Instructions for disposal of packaging material...........................................30
5Assembly...................................................................................................................31
5.1 Important safety guidelines ............................................................................31
5.2 Installationrequirements.................................................................................31
5.3 Assembly of the rotary table...........................................................................31
5.3.1 Mechanical assembly .........................................................................31
5.4 Modifications and alterations .........................................................................32
5.4.1 Admissible modifications and alterations ........................................32
5.4.2 Forbiddenmodifications and alterations..........................................32
6Commissioning........................................................................................................33
6.1 Important safety guidelines ............................................................................33
6.2 Prior to the commissioning.............................................................................33
6.2.1 Test run.................................................................................................33
7Operation...................................................................................................................35
7.1 Important safetyguidelines ............................................................................35
7.2 Workplaces of the operating personnel........................................................35
7.3 Operating modes .............................................................................................35
7.4 Functional sequences.....................................................................................35
7.4.1 Functional sequence of a dividing movement ................................35
7.4.2 Pathof motion......................................................................................36
7.5 Rotary table - turning onand operation........................................................36
8Faults..........................................................................................................................37
8.1 Important safetyguidelines ............................................................................37
8.2 Customer service.............................................................................................37
9Repair.........................................................................................................................39
9.1 Important safetyguidelines ............................................................................39
9.2 Maintenance work............................................................................................40
9.2.1 Inspections ...........................................................................................40
9.2.2 Maintenance / cleaning ......................................................................40
9.2.2.1 Long-term lubrication.......................................................................41
9.2.2.1 Mounting position of horizontal table top .....................................41
9.2.2.2 Mounting position of vertical and upside-down table top ..........41
9.2.2.3 Lubrication plan................................................................................42
9.2.2.4 Lubricants..........................................................................................42
9.2.2.5 Filling quantities ...............................................................................43
9.2.3 Repair....................................................................................................44

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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10 Shutdown.................................................................................................................. 45
10.1 Important safetyguidelines............................................................................45
10.2 Temporary shutdown ......................................................................................45
10.3 Permanent shutdown......................................................................................46
11 Disassembly and disposal................................................................................... 47
11.1 Important safety guidelines ............................................................................47
11.2 Disposal of components .................................................................................48
12 Service and spare parts ........................................................................................ 49
12.1 Service...............................................................................................................49
12.2 Spare parts.......................................................................................................49
12.3 Spare parts ordering .......................................................................................50
13 Declaration of incorporation................................................................................ 51
13.1 Declarationof incorporation...........................................................................51
14 Index........................................................................................................................... 53
14.1 List......................................................................................................................53
15 Personal notes.........................................................................................................55
15.1 Notes ................................................................................................................. 55
16 Annex......................................................................................................................... 57
16.1 Wiring guidelines .............................................................................................57
16.2 Other documents.............................................................................................59
Index of figures
Fig. 1 Holding brake 12
Fig. 2 Encoder 13
Fig. 3 Personal protective clothing 18
Fig. 4 Name plate 21
Fig. 5 Worm gearbox 23
Fig. 6 Hydraulic table top clamping 24
Fig. 7 Connectiondiagram table top clamping 25
Fig. 8 Functional diagram table top positioning 26
Fig. 9 Transporting boxes 29
Fig. 10 Pathof motion 36
Fig. 11 Lubrication plan 42

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1Introduction
1.1 Definition
Rotary table Rotary table:
The rotary table is a partly completed machine in the sense of European Guideline
2006 / 42 / EG, Art. 1g and 2g.
1.2 Intendeduse
The purpose of the rotary table is to be mounted inother machines or inother partly
completed machinery or equipment, or to be assembled with them.
Thecommissioning is not permitted untilthe necessarysafety has beenguaranteed
for the entire installation, into which the rotary table has been mounted, and its
conformitywith the laws and guidelines of the countrywhere the rotarytable isto be
operated, has been established and confirmed.
Its use is permitted only within the limits defined inthe order characteristics.
The intended use includes also
the reading of this manual and observing the safety information.
Observing the relevant documentation.
Observing the maintenance instructions.
The rotary table may only be used as intended. Only methods and procedures
described in this manual may be used.
1.3 Improperuse
Anyuse that does not complywiththe intended use of the rotarytable is considered
a misuse and is prohibited.
The rotary table may not be subjected to loads above its maximum load limits.
As a matter of principle, the rotary table is not suitable for
• Operation in mobile or portable systems, on ships or inaircraft
• Operation in life support systems
• Operation in residential housing
• Operation beyond the limits of the specified performance data and operating
parameters
• Use in explosive atmospheres
• Use in vacuum spaces
• Use under operating conditions where highly inflammable or explosive
substances are processed
• Use under operating conditions with aggressive or solvent-containing
substances (e.g. acids, lyes, hydrocarbons, etc.)
The operator of the machine described in this document bears the responsibility for
any injuries and damages caused by its improper use.

1INTRODUCTION
1.4 APPLICABLEDOCUMENTS
FIBROTOR
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1.4 Applicabledocuments
Along with this manual, other applicable documents are necessary for the safe
operation of the machine. The data in these documents must be observed.
Instructionfor the assemblyof a partlycompleted machine according to Guideline
2006/42/EG
Electric diagram
Hydraulic diagram
Pneumatic diagram
Drawings
1.5 Structure
The structural design is characterised by a rigid mechanical structure. The basic
device is comprised of the housing, table top, bearings, cam drive, drive motor with
gears and holding brake. Horizontal and vertical use with several motor layouts is
possible.
Additional component assemblies are available if the structure is to be extended.
The rotary table may also be used as a built-in table.
1.5.1 Bearing
The bearing for the table topis large and isbothaxiallyand radiallypretensioned. In
order toabsorb large tilting moments, e.g. whenthe table top isina verticalposition,
the additional component assembly "reinforced table top bearing" is available.
1.5.2 Middle throughlet
The rotary table is delivered with a large clear middle throughlet.
1.5.3 Direction of rotation
The direction of rotation can optionally be to the left or right. Pendulum mode is
possible.
1.5.4 Service life
The arrangement is subject to a service life of MTTF = 20,000 h.
1.5.5 Cam drive
The operationis generated by the drive motor via the gearboxand the cam drive on
the table top. The cam rollers are pretensioned on bothsides on the operating cam.