LCN 9700 Series User manual

740100-00(5)
©2006Ingersoll-RandCompanyLimited
121 West Railroad Avenue
Princeton, IL 61356-0100
1-800-526-2400
FAX: [phone]
www.lcn.ingersollrand.com
LCN
LCN
Middle Swing Control Box
®
®
2900 Series, 9700 Series
Installation Instructions
Senior Swing Control Box
2800 Series, 9500 Series
740100-00

Page2of14 740100-00(5)
IMPORTANT
!
Theseinstructionsarepresentedinstep-by-stepsequence.Itisveryimportantthat
installation begins with “1. Pre-Installation Site and Product Check” (page 3) and
continues as directed after each section.
WARNINGS
!
Alwaysdisconnectmainpowerto the operator prior to replacing.
Controlboxcontainsnoserviceablepartsinside.
TheMiddleandSeniorSwingControlBoxesareforusewiththeMiddle and Senior Swing Power Operator
Systems, respectively. The systems can operate a single door (2810, 9530, 9540, 2910, 9730, and 9740
Series),asimultaneouspairofdoors(2850,9550,2950,and9750Series),oranindependent pair of doors
(2860,9560,2960,and9760 Series).
ANSI/BHMA A156.19 Compliance
TheMiddle and Senior Swing PowerOperator Systems are low energy productsand mustconform tothelatest
versionofANSI/BHMAA156.19(AmericanNational StandardforPowerAssistandLow EnergyPowerOperated
Doors).
InstallationInstructions
Allinstallationinstructionsarevaluablereferencesandshouldbegiventothebuilding owner or maintenance
supervisorafterinstallationiscomplete.
The Middle and Senior Swing Control Box installation instructions and the manufacturer’s instruction manual
accompanyinganysensormustbereferencedtoensureproperinstallation,setup,andoperation.
CONTENTS
GeneralInformation ..................................................................................................................................... 2
ElectricalSpecifications .............................................................................................................................. 3
Pre-InstallationSiteandProductCheck ...................................................................................................... 3
Installation................................................................................................................................................... 4
Wiring ......................................................................................................................................................... 4
KeypadSettings ......................................................................................................................................... 8
System Test...............................................................................................................................................12
Troubleshooting..........................................................................................................................................13
Releasefor Service ....................................................................................................................................14
GENERAL INFORMATION

740100-00(5) Page3of14
ELECTRICAL SPECIFICATIONS
ACinputvoltage .....................................................120VAC
ACfuse..................................................................120 VAC, 2.5Atime-delay fuse
Motorprotection .....................................................Solidstatefailuredetectionandshutdown
Activateinputs .......................................................dry NO contacts (close contacts to open door)
Safetyinputs..........................................................dry NO contacts (closed contacts indicate an obstruction)
Breakawayinput ....................................................dry NC contacts (open contacts indicate breakaway)
3-positionswitchinput............................................dry 3-position switch
PowerBoostdisableinput......................................dry NO contacts (close contacts to disable Power Boost
Lock output ............................................................Form C dry relay contacts rated 8A, 30 VDC maximum
Accessorypoweroutput.........................................24 VAC, 1.5A(protected by resettable thermal fuse)
Logicpoweroutput .................................................5 V, 50 mA(protected by resettable thermal fuse)
1. PRE-INSTALLATION SITE AND PRODUCT CHECK
1.1. All required installation steps listed before “8. Control Box Installation” in theAstro/Middle/Senior
Swinginstallationinstructions(partNo.740132-00)shouldbecompleted before installing the
Middle/SeniorSwingcontrolbox.
1.2. Check that the control box model (indicated on control box label; Figure 1-1) is correct for the application.
1.3. CheckthattheavailableACvoltagematches the controlboxvoltagerequirement(120VAC).
1.4. Checkthat all accessories required for the applicationare on hand.
IMPORTANT
!
Type WidthperLeaf MaximumWeightperLeaf
SingleDoor 36”to48” 200lb.
SimultaneousPair 30”to48” 200lb.
Factory Authorized Door Leaf Size and Weight
Figure 1-1
Labelindicatesmodel
CAUTION: 120VAC
2.5ATIME-DELAYFUSE
WARNING: FOR CONTINUED
PROTECTIONAGAINSTFIRE,
REPLACEONLYWITH SAME
TYPEAND RATINGOFFUSE.
COMPANION
MOTOR
COMPANION MASTER
CLOSE
SPEED
S
L
O
W
F
A
S
TCLOSE
SPEED
S
L
O
W
F
A
S
T
: OPENINGSPEED
:BACKCHECKSPEED
:BACKCHECKPOS.
: HOLD-OPEN DELAY
:LATCH POSITION
:AUTO-REV. CLOSING
:ELECTRIC LOCK
:POWERBOOST
:PUSH‘N’GO
:ALTERNATEACTION
:SAFETYSLOW/STOP
:SLOWDOWN DISABLE
:RESERVED
SETTING VALUE
DEFAULT
POWER
ON
UP
DOWN
UP
DOWN
WARNING: ALL SPEED
SETTINGS(OPENING,
CLOSING,ANDLATCHING)
ANDHOLD-OPENTIME-
DELAYMUSTBEFIELD
ADJUSTEDTO MEET
LATESTAPPLICABLEANSI/
BHMASTANDARDS.
DMSS
#2
APPROACH
P5
DMSS
#2
SAFETY
P4
ELECTRIC
LOCK
P10
RETROFIT
P8
BODYGUARD
P1
ACTIVATE
P6
ACTIVATE
P7
DMSS
#1
APPROACH
P3
DMSS
#1
SAFETY
P2
LCN®
XXXXSWING
XXXX-00
SN:XXXX
NoServiceable
Parts Inside

Page4of14 740100-00(5)
2. INSTALLATION
To installthe Middle orSeniorSwingControlBox, follow theAstro/Middle/SeniorSwing installationinstructions
(partNo.740132-00)beginningwith“8.ControlBoxInstallation”onpage12ofthoseinstructions.
CAUTION
!
Improper installation or set up may result in personal injury or property damage.
Followinstructionscarefully. Foranswerstoquestions,callLCN at: 1-800-526-2400
3. WIRING
• Review the separate wiring diagrams in the accessory instructions so that all wiring can be completed.
• SeeFigure3-1forsystemconfigurationterminology.
• SeeFigure3-2,Figure3-3,and Figure 3-4 for names and locations of control box connectors.
• See Figure 3-5 for control box plug and jack descriptions, wiring, and mating cables.
• SeeFigure 3-6 for electric strike locking device sample wiring.
• SeeFigure3-7forEL(electriclatchretraction) locking device sample wiring.
CAUTION
!
Whenjoiningorseparatingaplugandreceptacle,donotpushorpullon wires.This
maycause awireto bepulledloosefromaterminal,whichmay resultina malfunction.
Figure 3-1
Connectoperatorforseconddoortocontrol
box Companion Motor Power receptacle
(P5oncontrolboxpower board)
Connect master
operatortocontrol
box Master Motor
Powercable
Connectsingledoor
operator to Master
Motor Power cable
fromcontrolbox
Safety
side
Approach
side
Approach
side
Safety
side

740100-00(5) Page5of14
Figure 3-2. Controlboxpowerboard connectors.
3. WIRING (continued)
Figure 3-3. Controlboxlogicboardconnectors.
Figure 3-4. Closeup ofcontrolboxlogic board connectors.
P5
P3 P2 P1 P6 P7
P4 P10 P8
DMSS (companion; safety side)
Activate
Activate
DMSS (master; safety side)
DMSS (master; approach side)
DMSS (companion; approach side)
LOGICBOARD
Companion
motor power
(P5)
POWER
BOARD
LOGICBOARD
AC fuse, 120 VAC
2.5 A time-delay
Master motor
power
AC
power
Bodyguard (safety side)
Breakaway
3-position
switch
POWERBOARD
LOGICBOARD
See Figure 3-4 for
closeup of control
box logic board
connectors
Locking Interface and
Power Boost disable input
Retrofit
Accessories

Page6of14 740100-00(5)
3. WIRING (continued)
Figure 3-5
Black, 24 VAC
Red, 24 VAC
White, Activate
Green,Ground
Black, 24 VAC
Red, 24 VAC
White,Slowdown
Green,Ground
Black, 24 VAC
Red, 24 VAC
White, Activate
Green,Ground
Black, 24 VAC
White, 24 VAC
Yellow, Activate
Gray, Ground
Black, 24 VAC
White, 24 VAC
Yellow, Activate
Gray, Ground
Blue, Carpet Safety
Gray, Ground
Yellow, Activate
Violet,Slowdown
Orange
Black
Red
Green
Black
Bodyguard
JST-type
connector
ToDMSS
(master;
safety side)
ToDMSS
(master;
approach side)
ToDMSS
(companion;
safety side)
ToDMSS
(companion;
approach side)
To existing cable
710057 (old part
No. 81276)
To 3-position
switch (if used)
To motor cable of
companion operator
(use only for second
door of simultaneous
pair of doors)
To motor cable of
master operator
(always use for
single door)
Bodyguard cable
to Bodyguard
sensor
Cable
761468
Cable
761464
Cable
761464
Cable
761469
Cable
761465 To locking device
(see page 7 for
sample wiring)
Cable
761466
Cable
761463
Retrofit
only
If used
If used
If used
If used
If used
If used
If used
If used
If used
Activate: Initiates a door opening cycle
Bodyguard (master; safety side): Prevents
door from opening; holds open door in open
position (uses door state data from control box
to ignore door movement while opening/closing)
DMSS (master; safety side): Preventsdoorfrom
opening, and slows an opening door
Activate: Initiates a door opening cycle
(operates identically to P6 and is provided as
a convenience if 2 activations are used)
DMSS (master;approachside):Initiatesadoor
opening cycle if activated while door is closing
AC Input: 120 VAC
Companion Motor Power: Companion motor
power (use only for second door of simultaneous
pair or independent pair of doors)
Master Motor Power: Master motor
power (use for single door)
3-Position Switch: OFF, AUTO, HOLD
Locking Interface: Power output and relay
contacts for locking devices; Power Boost
disable input
Breakaway: Disables operator inputs when
Breakaway switch is active
DMSS (companion; safety side): Prevents door
from opening, and slows an opening door
DMSS (companion; approach side): Initiates a
dooropeningcycleifactivatedwhiledoorisclosing
Retrofit Accessories: Accesses older model
Activate, Slow/Stop, and Carpet Safety inputs
P1
P2
P3
P4
P5
P6
P7
P8
P10
P5
LOGIC BOARDPOWER BOARD
To normally closed
Breakaway switch
or jumper 81269
White, 24 VAC
White, 24 VAC
Black, Hot AC
White, Neutral AC
Green,Earth Ground To 120 VAC
Black, 24 VAC
Red, 24 VAC
White,Slowdown
Green,Ground
DMSS
harness
761467
Safety
Approach
Safety
Approach
SafetyApproach SafetyApproach
on-board
connector
on-board
connector
on-board
connector
on-board
connector
on-board
connector
on-board
connector
on-board
connector
on-board
connector
on-board
connector
on-board
connector
permanent
connections permanent
connections permanent
connections
permanent
connections
DMSS
harness
761467
Activate cable
To normallyopenActivatecontacts
Activate cable
To normallyopenActivatecontacts
Usedonly forpowered activationdevice
Usedonly forpowered activationdevice
Blue, Power Boost disable
Black, Ground
Violet, Relay NO
Gray, Relay COM
Brown, Relay NC
Green, 5 V
To normally open
Power Boost
disable contacts
Ground

740100-00(5) Page7of14
The keypad EL (electric lock) setting is SA (fail safe). When the operator is on, the strike is locked when
the door is closed and unlocked when the door is opening. When the 3-position switch is set to OFF, the
strike is unlocked.
The keypad EL (electric lock) setting is SE (fail secure). The control box locking relay signals the PS873
x871-2.Whentheoperatorison,the EL device is locked when the door is closed and unlockedwhenthe
door is opening. When the 3-position switch is set to OFF, the EL device is locked.
Figure 3-7. Sample Wiring for a Fail Secure EL (Electric Latch Retraction) Locking Device
Figure 3-6. Sample Wiring for a Fail Safe Electric Strike Locking Device
Cable761465toMiddleor
Senior Swing control box locking
interfacereceptacle(P10)
Failsafe
electric
strike
Rectifier
(forDC
strikes)
MiddleorSeniorSwing
controlbox
ELdevice
VonDuprin
PS873x871-2
Gray(COM)
Violet(NO)
Cable761465toMiddleor
Senior Swing control box locking
interfacereceptacle(P10) SC I1 O1 GND
MiddleorSeniorSwingcontrolbox
3. WIRING (continued)
NOTE
!
Alwayswire thelockingdevicetotheNO(normallyopen)contactofthecontrolboxlockinginterface
and use the keypad to set the EL (electric lock) setting to either SA (fail safe) or SE (fail secure).
Control box lock supply rating: 24 VAC, 1.5A
White
White
Gray(COM)
Violet(NO)
White
White
Black
Red
Cutconnectoroffrectifier, then
connect using wire nuts
When using an EL device such as EL33A, EL99, etc:
Use 12AWG stranded wire for outputs 01 and 02
betweenPS873andELdevice (200’ run maximum).

Page8of14 740100-00(5)
Figure 4-1. ControlBoxPanelwithKeypad
4. KEYPAD SETTINGS
Settings(exceptforclose speed) for the MiddleandSeniorSwingPowerOperator System are changed using
keypadpushbuttons and an alphanumericdisplayontheAstroSwingcontrol box (Figure 4-1 and Figure 4-2).
Close speed is changed using dials on the control box (Figure 4-1).
Seepage9andpage10fordirectionsforchangingthe values of settings.
Figure 4-2. Closeup of Control Box Keypad
SETTING VALUE
DOWN DOWN
UP UP
DEFAULT
POWER
ON
Setting display
Resettodefault
valuespushbutton
Value selection
pushbuttons
Setting selection
pushbuttons
: OPENINGSPEED
:BACKCHECKSPEED
:BACKCHECKPOS.
: HOLD-OPENDELAY
:LATCHPOSITION
:AUTO-REV.CLOSING
:ELECTRICLOCK
:POWERBOOST
:PUSH‘N’GO
:ALTERNATEACTION
:SAFETYSLOW/STOP
:SLOWDOWNDISABLE
:RESERVED
Value display
CAUTION
!
Adjust the operator for the slowest operation practical in accordance with the latest
revisionsofAmericanswithDisabilitiesAct,ANSI/BHMA A156.19(AmericanNational
StandardforPowerAssistandLowEnergyPowerOperatedDoors),andlocalcodes.
Keypad
Closespeeddials
CAUTION: 120VAC
2.5ATIME-DELAYFUSE
WARNING: FOR CONTINUED
PROTECTIONAGAINSTFIRE,
REPLACEONLYWITHSAME
TYPEANDRATING OF FUSE.
COMPANION MASTER
CLOSE
SPEED
S
L
O
W
F
A
S
TCLOSE
SPEED
S
L
O
W
F
A
S
T
: OPENINGSPEED
:BACKCHECKSPEED
:BACKCHECKPOS.
: HOLD-OPEN DELAY
:LATCH POSITION
:AUTO-REV. CLOSING
:ELECTRIC LOCK
:POWERBOOST
:PUSH‘N’GO
:ALTERNATEACTION
:SAFETYSLOW/STOP
:SLOWDOWN DISABLE
:RESERVED
SETTING VALUE
DEFAULT
POWER
ON
UP
DOWN
UP
DOWN
WARNING: ALL SPEED
SETTINGS(OPENING,
CLOSING,ANDLATCHING)
ANDHOLD-OPENTIME-
DELAYMUSTBEFIELD
ADJUSTED TO MEET
LATESTAPPLICABLEANSI/
BHMASTANDARDS.
DMSS
#2
APPROACH
P5
DMSS
#2
SAFETY
P4
ELECTRIC
LOCK
P10
RETROFIT
P8
BODYGUARD
P1
ACTIVATE
P6
ACTIVATE
P7
DMSS
#1
APPROACH
P3
DMSS
#1
SAFETY
P2
LCN®
COMPANION
MOTOR
XXXXSWING
XXXX-00
SN:XXXX
NoServiceable
Parts Inside

740100-00(5) Page9of14
4. KEYPAD SETTINGS (continued)
WARNING
!
KEEP HANDS, CLOTHING, WIRES, TOOLS, LADDERS, ETC. AWAY
FROM THE DOOR WHEN THE OPERATOR IS INITIALLY TURNED ON.
SeeFigure4-3 for definitions of the positions of the door throughout theopening and closing cycle.
See Table 4-1 for explanations of the keypad settings.
To change setting values:
1. Set the 3-position switch, if used, to OFF.
2. ApplyAC power. The POWER light will illuminate and the display will remain blank.
3. Press any two pushbuttons at the same time for 1 second to turn on the keypad. The display will illuminate.
4. Press the UP or DOWN setting selection pushbutton to select the desired setting. The setting is
shown in the SETTING display, and the current value for that setting is shown in the VALUE display.
5. Press the UP or DOWN value selection pushbutton to select the desired value for the displayed
setting. The value for the setting is indicated in the VALUE display.
6. The keypad will automatically turn off after 5 minutes of inactivity.
To reset all values to default (default values are listed in Table 4-1 under “Selectable Values”):
1. Set the 3-position switch, if used, to OFF.
2. ApplyAC power. The POWER light will illuminate, and the display will remain blank.
3. Press any two pushbuttons at the same time for 1 second to turn on the keypad. The display will illuminate.
4. PresstheDEFAULTpushbuttonfor4seconds.
5. Thevalues are set to default, and thedisplay will indictatethe opening speedsetting and value.
6. The keypad will automatically turn off after 5 minutes of inactivity.
Back check speed
Back check position
Opening
speed
Closing
speed
Latch position
Deceleration to fully
closed position
Figure 4-3. Door Position Definitions

Page10of14 740100-00(5)
Safety side Door Mounted Safety Sensor (DMSS) disable feature
4. KEYPAD SETTINGS (continued)
Frame
Wall
Active Sensor
(85 degrees or less)
Safety side
DMSS Sensor
Door
DMSS Sensor
Purpose:
Deactivate the Door Mounted Safety Sensor (DMSS) on safety side of door to eliminate
nuisance detection of a wall or guard rail.
1. Install control box, all door hardware and safety devices per their instructions.
2. Setup DMSS sensors in accordance with ANSI standard 156.10.
3. Use keypad to set SAFETY SLOW/STOP (SS) value to STOP (SP).
4. Use keypad to set SLOWDOWN DISABLE (SD) value to 85.
5. Activate door opening cycle. If door does not open fully, use keypad
to reduce SD value from 85 in 5 degree increments.
6. Repeat Step 5 until door opens fully.
7. Perform a complete system test as described in the section 5.