Bradley Navigator S59-4016 Series User manual

Installation
P.O. Box 309
Menomonee Falls, WI 53052 USA
800 BRADLEY (800 272 3539)
[phone]
bradleycorp.com
215-1710 Rev. E; ECN 17-09-007
© 2017 Bradley
Page 1 of 5 3/30/2017
S59-4016 Series
Navigator®Thermostatic
Mixing Valve
S59-4016D ½" NPT/Sweat Connections
S59-4016X ½" PEX Connections
S59-4016N ¾" NPT Connections
S59-4016S ¾" Sweat Connections
S59-4016Y ¾" PEX Connections
Table of Contents
Supplies and Tools Required .......................3
Installation .....................................3
Maintenance and Troubleshooting ...................4
Assembly of Components and Parts List ..............5
Temperature Range: 59 – 140°F
Maximum Pressure: 125 PSIG
Inlet Temperature, Hot: 120 – 180°F
Inlet Temperature, Cold: 33 – 80°F
Minimum Temperature Differential (from valve set point): 10°F
S59-4016N
S59-40016Y
®
ASSE 1017, 1069, 1070 &cUPC certified

S59-4016 Series Installation
23/30/2017 Bradley • 215-1710 Rev. E; ECN 17-09-007
WARNING
Failure to comply with proper installation and maintenance instructions could contribute to the valve failure
resulting in severe bodily injury including scalding, chilling, and/or death depending upon system water
pressure changes and/or supply water temperature changes.
Use this Thermostatic Mixing Valve in accordance with ASSE standard 1069 or 1070. This valve does not
provide protection from pipe freezing.
Output temperature of the valve must be checked and adjusted at initial installation and on a quarterly basis.
Make sure that all water supply lines have been flushed and then completely turned off before beginning
installation. Debris in supply lines can cause valves to malfunction.
NOTICE
Regular checking and cleaning of the valve’s internal components and check stops is necessary for
maximum life and proper product function. Periodic Inspection and Yearly Maintenance by a licensed
contractor is required. Corrosive water conditions, and/or unauthorized adjustments or repairs could render
the valve ineffective for its intended service. Frequency of cleaning and inspection depends upon local
water conditions.
IMPORTANT
Read this entire installation manual to ensure proper installation. When finished with the installation, file
this manual with the owner or maintenance department. Compliance and conformity to local codes and
ordinances is the responsibility of the installer.
Consult local building and plumbing codes prior to installation. Should these codes differ from the
information in the Manual, follow the local codes. Inquire with governing authorities for additional local
requirements.
Separate parts from packaging and make sure all parts are accounted for before discarding packaging
material. If any parts are missing, do not begin installation until you obtain the missing parts.
Product warranties may be found under “Products” on our web site at bradleycorp.com.

Installation S59-4016 Series
Bradley • 215-1710 Rev. E; ECN 17-09-007 3/30/2017 3
• Shut-off on the outlet if tempered water is supplied to a remote location
• Shut-off on the inlets/supplies
• (2) #10 fasteners (and wall anchors, if necessary) for wall bracket
2Adjust Temperature with Water Running
3Test Unit
IMPORTANT! DO NOT skip this step!
Shut the hot water inlet off by closing hot water inlet valve. While the hot water supply is turned off, check to
make sure the cold water flow is reduced. If the cold water is reduced properly, reopen the hot water supply.
Shut the cold water inlet off by closing the cold water inlet valve. While the cold water supply is off, check to
make sure that the hot water flow has shut down. If hot water has shut down, fully reopen cold water supply.
1Connect Supply Lines
DO NOT solder with inlet and outlet tubes attached to the
valve. Excessive heat will damage the rubber and plastic
components of the valve.
Pipe supports must be placed a minimum of 16"
away from valve.
DO NOT overtighten unions.
• Adjustable Wrench
• Phillips-Head Screwdriver
This valve is NOT factory preset. Upon
installation, the temperature of this valve
must be checked and adjusted to ensure
delivery of a safe water temperature. Water in
excess of 110°F (43°C) may cause scalding.
H
C
ALoosen Cap Screw about ¼" (4-6 turns) and
lift up cover (do not remove).
B
Using cover, turn cartridge gently until desired
water temperature is reached. Do not turn
past stops as this may damage unit. Push
cover down and tighten screw.
COLD
Mix
(to Faucet)
HOT
*Pipe clamp example shown
Pipe
Support*
16" Minimum
Maximum allowable
offset between
supply lines and
valve is ±1/16" in any
direction. (Excessive
misalignment could
lead to valve damage.)
±1/16"
Supplies Required Tools Required

S59-4016 Series Installation
43/30/2017 Bradley • 215-1710 Rev. E; ECN 17-09-007
IMPORTANT! Before attempting to troubleshoot the valve or disassemble the components, check for the
following conditions:
• If stop valves are used, make sure that they are fully open.
• Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross-
connections or leaking stop valves.
• Check the hot water heater output to make sure that it is at least 10° F above the set
temperature.
Thermostatic Mixing Valve Troubleshooting
Close the appropriate shut-off valves prior to disassembly and
reopen the valves after inspection and repair is complete.
Problem Cause Solution
External leaks. Damaged cartridge or O-rings. Replace cartridge with part number 269-2000S
Improper water
temperature or
temperature
fluctuation.
Hot water supply is not 10° above
desired set point.
Increase hot water supply temperature
Valve temperature is not properly set. Adjust the temperature as shown on page 2 step 2.
Limited water
flow.
Dirt and debris have built up in the
valve or strainer.
1. Check to make sure both hot and cold supplies are connected to the Navigator
mixing valve and that they have water flow.
2. Remove cover and U-clip. Remove the cartridge and clean the strainer. It is not
required to grease cartridge, however if desired, use silicone grease only. Do
not use grease on check valves.

Installation S59-4016 Series
Bradley • 215-1710 Rev. E; ECN 17-09-007 3/30/2017 5
Item Part No. Description Quantity
S59-4016D S59-4016X S59-4016N S59-4016S S59-4016Y
1 160-499 Cap Screw 1 1 1 1 1
2 107-607 Cover 1 1 1 1 1
3 269-2000S Thermostatic Cartridge 1 1 1 1 1
4 118-323 Valve Body 1 1 1 1 1
5 198-015 Check Valve* 2 2 2 2 2
6 132-055 Retaining Ring* 2 2 2 2 2
7 125-001CP Rubber Washer 3 3 3 3 3
8 146-081 U-Clip 1 1 1 1 1
9 110-245 Tailpiece Nut 3 3 3 3 3
10 S45-2456 Mounting Bracket Kit
(optional) 1 1 1 1 1
11 129-067 ¾" Sweat Tailpiece - - - 3 -
12 129-068 ½" NPT/Sweat Tailpiece 3 - - - -
13 129-066 ¾" NPT Tailpiece - - 3 - -
14 129-070 ¾" PEX Tailpiece - - - - 3
15 129-069 ½" PEX Tailpiece - 3 - - -
* Included with Prepack S65-380
12
13
14
15
11
11
11
10
1
2
3
4
7
5
5
6
6
7
7
8
9
9
9
Parts List
Assembly of Components