Johnson Controls Tyco TJPX0500003 User manual

Resilient-Seated Gate Valves
with Vertical or Cross Wall Post Indicator
Page 1 of 16 MAY 2021 TFP1546
Worldwide
Contacts
www.tyco-fire.com
IMPORTANT
Refer to Technical Data Sheet
TFP2300 for warnings pertaining to
regulatory and health information.
General
Description
TYCO Resilient-Seated Gate Valves
with Vertical and Cross Wall Indicators
are used in fire protection systems for
on/off operation. End connection con-
figurations including Flange by Flange,
Flange by Groove, and Groove by
Groove are available.
The ductile iron body weighs approx-
imately 50% less than conventional
cast iron valves, which allows easier
handling on site and reduced shipping
costs.
The fully encapsulated EPDM ductile
iron wedge ensures drop-tight sealing.
Valve components are either inher-
ently corrosion-resistant or protected
with fusion-bonded epoxy resin coating
for a long, reliable service life and
enhanced UV protection in exposed
installations.
This valve is one of the lightest, most
durable gate valves on the market
today. Its design features and material
selection criteria fulfill the need for a
reliable, long life and easy to operate
gate valve.
These valves are available with either
Vertical Indicators for underground
water supplies or Cross Wall Indicators
for interior water systems. Both indica-
tors provide external visual indication
of the open or shut valve condition as
well as a locking mechanism to secure
a particular wedge position.
NOTICE
Never remove any piping component
nor correct or modify any piping defi-
ciencies without first de-pressurizing
and draining the system. Failure to do
so may result in serious personal injury,
property damage, and/or impaired
device performance.
It is the designer’s responsibility
to select products suitable for the
intended service and to ensure that
pressure ratings and performance data
are not exceeded. Material and gasket
selection should be verified for com-
patibility with the specific application.
Always read and understand the instal-
lation instructions.
TYCO Gate Valves described herein
must be installed and maintained in
compliance with this document, in
addition to the standards of any other
authorities having jurisdiction. Failure
to do so may result in serious personal
injury or impair the performance of
these devices.
The owner is responsible for main-
taining their mechanical system and
devices in proper operating condition.
The installing contractor or device man-
ufacturer should be contacted with any
questions.

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Page 2 of 16
NOTES
• ANSI 150 and BS10 Table E
anges feature raised faces
• ANSI 125 and PN16 anges
feature at faces
(ANSI 125 listed only for dif-
ferentiation from ANSI 150,
Gate Valves featuring ANSI 125
anges are not available)
Dim. A
Bolt Circle
Diameter
Dim. B
Bolt Hole
Diameter
Qty. N
Number of
Bolt Holes
Nominal
Valve
Size Nominal Dimensions in Inches (mm)
ANSI
in.
DN
ANSI
Class 150 ISO 7005-2 PN16 AS 2129 (Table E)
Dim.
ADim. BQty. NDim. ADim. BQty. NDim. ADim. BQty. N
2
DN50
4.75
(120.7)
0.75
(19.0) 44.92 (125.0)
0.75
(19.0) 44.49 (114.0)
0.71
(18.0) 4
4
DN100
7.50
(190.5)
0.75
(19) 87. 0 9 (180.0)
0.75
(19) 87. 0 0 (178.0)
.071
(18.0) 8
6
DN150
9.50
(241.5)
0.88
(22) 89.45 (240.0)
0.88
(23) 89.25 (235.0)
0.87
(22.0) 8
8
DN200
11.75
(298.5)
0.88
(22) 811.61 (295.0)
0.88
(23) 12 111.49 (292.0)
0.87
(22.0) 8
10
DN250
14.25
(362.0)
1.00
(25) 12 13.98 (355.0)
1.13
(28) 12 14.02 (356.0)
0.87
(22.0) 12
12
DN300
17.0 0
(432.0)
1.00
(25) 12 16.14 (410.0)
1.13
(28) 12 15.98 (406.0)
1.02
(26.0) 12
14
DN350
18.75
(476.3)
1.13
(28.6) 12 18.5 (470.0)
1.102
(28) 16 18.50 (470.0)
1.02
(26.0) 12
16
DN400
21.25
(539.8)
1.13
(28.6) 16 20.67 (525.0)
1.22
(31) 12 20.51 (521.0)
1.02
(26.0) 12
18
DN450
22.75
(577.9)
1.26
(32.0) 16 23.03 (585.0)
1.22
(31) 20 19.84 (504.0)
1.02
(26.0) 12
20
DN500
25.00
(635.0)
1.26
(32.0) 20 25.59 (650.0)
1.34
(34) 20 25.24 (641.0)
1.02
(26.0) 16
24
DN600
29.51
(749.5)
1.378
(35.0) 20 30.31 (770.0)
1.46
(37) 20 29.76 (756.0)
1.30
(33.0) 16
3
19
10
13
4
8
11
16
18
15
1
14
9
12
7
2
20
21
17
5
6
No. Description Qty. Material
1Body........ 1ASTM A536
65-45-12
2Wedge ...... 1EPDM
3Stem ........ 1AISI SS240
4Bonnet ...... 1ASTM A536
65-45-12
5Half-Ring . . . . 1 AS T M C110 0
6Seal Seat . . . . 1 ASTM A536
65-45-12
7Disc Nut . . . . . 1 ASTM B62
C83600
8Seal Ring . . . . 1 EPDM
9O-Ring ...... 2EPDM
10 Dust Cap . . . . 1 EPDM
11 Hex Socket
Cap Screw . . . 2 8.8 Rating
12 Wench
Nut ......... 1
ASTM A536
65-45-12
13 Washer ...... 1ASTM SS304
14 Hex Socket
Cap Screw . . . 1 8.8 Rating
15 Plug ........ 2ASTM SS304
16 Gasket ...... 1EPDM
17 Hex Socket
Cap Screw . . . 4-10 ASTM SS304
18 Post
Flange ...... 1
ASTM A536
65-45-12
19 Washer ...... 2Carbon Steel
Galvanized
20 Spring
Washer ...... 2
Carbon Steel
Galvanized
21 Hex Socket
Cap Screw . . . 2 8.8 Rating
FIGURE 1
POST INDICATOR GATE VALVE
AS SE M B LY
TABLE A
GATE VALVE SELECTION FLANGE DRILLING SPECIFICATIONS

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Page 3 of 16
FLANGE x FLANGE
L
FLANGE x GROOVE
L
GROOVE x GROOVE
L
CL
P
Nominal
Valve Size Nominal Pipe Size
Nominal Dimen-
sions
in. (mm) P
Tapping
Boss Size
ANSI in.
NPT
Approx.
Weight
F x F
lb
(kg)
Approx.
Weight
F x G
lb
(kg)
Approx.
Weight
G x G
lb
(kg)
ANSI
in.
DN
O.D.
in.
(mm) LCL
2
DN50
2.375
(60.3)
7. 0 0
(178)
10.98
(279)
1/2
25.0
(11. 34)
24.1
(10.92)
23.11
(10.49)
4
DN100
4.500
(114. 3)
9.00
(229)
13.07
(332)
77. 0
(35)
73.5
(33.4)
50.8
(23.1)
–
DN150
6.500
(165.1)
10.50
(267)
17.17
(436)
110.0
(50)
105.7
(48)
101.4
(4 6.1)
6
DN150
6.625
(168.3)
10.50
(267)
17.17
(436)
110.0
(50)
105.7
(48)
101.4
(4 6.1)
8
DN200
8.625
(219.1)
11.50
(292)
20.47
(520) 3/4 182.6 (83)
184.8
(84)
187
(85)
10
DN250
10.750
(273.1)
13.00
(330)
24.41
(620)
1
271.7
(123.5)
266.2
(121)
260.7
(118.5)
12
DN300
12.750
(323.9)
14.00
(356)
26.38
(670)
38 6.1
(175.5)
378.4
(172)
370.7
(168.5)
14
DN350
14.000
(355.6)
15.00
(381.0)
33.94
(862)
506.0
(230) — —
16
DN400
16.000
(406.4)
15.98
(406.0)
36.93
(938)
712.8
(324) — —
18
DN450
18.000
(4 57. 2)
17.0 0
(432.0)
41.61
(1057)
968
(440) — —
20
DN500
20.000
(508.0)
17. 9 9
(4 57. 0 )
44.96
(1142)
1403.6
(638) — —
24
DN600
24.000
(609.6)
20.0
(508.0)
50.98
(1295)
1804
(820) — —
FIGURE 2
POST INDICATOR GATE VALVE
NOMINAL DIMENSIONS

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BURY LINE
19
20
21
22
16
23
13
24
2
26
1
25
15
14
5
4
7
10
9
8
12
3
6
11
17
18
No. Description Qty. Material
1Locking
Wrench...... 1ASTM A126 B
2Operating
Nut ......... 1SUS304
3 Hex Cap
Screw ....... 2ASTM A105
4 Hex Nut . . . . . 2 ASTM A105
5Snap Ring . . . 1 AISI 066
6Target Carrier
Yoke ........ 1SUS304
7Target ....... 4ASTM B108
8 Hex Cap
Screw ....... 4ASTM A105
9Window
Glass ....... 2Lexan-UN
10 Window
Glass
Gasket ...... 2PTFE
11 Hex Cap
Screw ....... 4ASTM A105
12 Hex Nut . . . . . 4 ASTM A105
13 Upper
Post ........ 1ASTM A536
14 Hex Cap
Screw ....... 6ASTM A105
15 Hex Nut . . . . . 6 ASTM A105
16 Mounting
Flange ...... 1ASTM A126B
17 Hex Cap
Screw ....... 4ASTM A105
18 Hex Nut . . . . . 4 ASTM A105
19 Connection
Tube
Coupling. . . . . 1 ASTM A536
20 Cotter Pin. . . . 1 AISI 304
21 Inner
Pipe ........ 1ASTM A53
22 Connection
Tube ........ 1AISI 1045
23 Plug ........ 1AISI 304
24 Cap......... 1ASTM A126B
25 Phillips
Head
Screw ....... 1AISI 304
26 Lock Hasp . . . 1 ASTM 307B
FIGURE 3
VERTICAL INDICATOR POST
AS SE M B LY

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Page 5 of 16
FINISHED
GRADE LINE
INDICATOR
MARK RING
BOTTOM
FLANGE*
MOUNTING
BOLTS AND
NUTS
SUPERVISORY
SWITCH
(NOT INCLUDED)
WRENCH LOCK
(NOT INCLUDED)
INDICATOR
WINDOW
UPPER POST
WRENCH
OUTER POST
INNER PIPE
GATE VALVE
INDICATOR
MATING
FLANGE
A
C
B
Post
Type
Nominal
Valve
Size
in.
DN
A
Valve CL to
Finished Grade
in.
(mm)
B
in.
(mm)
C
in.
(mm)
Minimum Maximum
Type A
2
DN50
29.25
(74 4)
63.50
(1614)
9.50
(240)
30.00
(760)
4
DN100
31.13
(791)
65.38
(1661)
6
DN150
35.06
(892)
69.38
(1762)
8
DN200
38.38
(975)
72.63
(1845)
10
DN250
42.31
(1075)
76.56
(1945)
12
DN300
45.50
(1156)
79.75
(2026)
Type B
14
DN350
50.87
(1292)
158.35
(4022)
11.3 0
(287)
16
DN400
53.82
(1367)
161.30
(4097)
18
DN450
58.54
(1487)
166.02
(4217)
20
DN500
61.89
(1572)
169.37
(4302)
24
DN600
67. 87
(1724)
175.35
(4454)
NOTE:
* Type B Post bottom ange features reducing gear for compatibility with 14 in.
(DN350) and larger valve sizes.
FIGURE 4
VERTICAL INDICATOR POST
FEATURES AND NOMINAL
INSTALLATION DIMENSIONS

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Page 6 of 16
Installation
Step 1. Rotate gate valve top cap
clockwise to fully open gate valve.
Step 2. Remove indicator wrench and
cap bolts and nuts.
Step 3. Remove cap assembly from
body cavity.
Step 4. Rotate target carrier assembly
around operating nut stem to adjust
distance between top surface of
carrier yoke and bottom flange of cap
to 5 in. (127 mm).
Step 5. Engage middle tooth (center-
line) of OPEN target in fourth notch
in serrated edge from top surface of
carrier yoke. Locate SHUT target per
Dimension T in table.
Step 6. Temporarily engage connec-
tion tube coupling onto gate valve top
cap and attach indicator to gate valve
mounting flange with bolts and nuts.
Step 7. Loosen jam nuts and bolts to
free indicator outer pipe from inner
pipe. Adjust outer pipe bury line even
with finished grade.
Step 8. Tighten bolts and jam nuts to
secure outer pipe onto inner pipe.
Step 9. Mark cut line on connection
tube 1 1/2 in. (40 mm) above top flange
of body.
Vertical Indicator Post, 4 in. to 12 in. (DN100 to DN300) Valves
Step 1 Step 2 Step 3
5 IN.
(127 mm)
Step 4
VALVE
SIZE
IN. (DN)
DIM. T
IN. (mm)
T
4th
NOTCH
8 (DN200)
10 (DN250)
12 (DN300)
6 (DN150)
4 (DN100)
2.36 (60)
2.95 (75)
3.74 (95)
1.77 (45)
1.18 (30)
Step 5 Step 6
Step 7 Step 8
1-1/2"
(40 mm)
CUT
LINE
Step 9

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Page 7 of 16
Step 10. Remove connection tube from
body and cut at cut line.
Step 11. Temporarily detach indica-
tor from gate valve and raise to gain
access to gate valve top cap. Engage
connection tube coupling onto gate
valve top cap.
Step 12. Secure indicator to gate valve
with bolts and nuts.
Step 13. Insert cap assembly into body
cavity, aligning carrier yoke keyway
slots with body keys and square hole
in operating nut stem with connection
tube.
Step 14. Secure cap to body with bolts
and nuts.
Step 15. Attach wrench to operat-
ing nut and rotate counter-clockwise.
Observe gate valve waterway to verify
wedge in fully SHUT position. Observe
indicator to verify SHUT targets cen-
tered in windows.
Step 16. Rotate wrench clockwise.
Observe gate valve waterway to verify
wedge in fully OPEN position. Observe
indicator to verify OPEN targets cen-
tered in windows.
Note: Adjust position of targets on carrier
yoke as necessary if conditions in Steps 15
and 16 are not achieved. Gate valve must
prevent flow when indicator displays SHUT
condition. Similarly, gate valve must allow
full flow when indicator displays OPEN
condition.
CUT
LINE
Step 10 Step 11 Step 12
Step 13 Step 14 Step 15
Step 16

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Page 8 of 16
Installation
Step 1. Rotate gate valve top cap
clockwise to fully open gate valve.
Step 2. Remove top cap from gate
valve.
Step 3. Remove indicator wrench and
cap bolts and nuts.
Step 4. Remove cap assembly from
body cavity.
Step 5. Rotate target carrier assembly
around operating nut stem to adjust
distance between top surface of
carrier yoke and bottom flange of cap
to 6 1/2 in. (165 mm).
Step 6. Engage middle tooth (center-
line) of OPEN target in fourth notch
in serrated edge from top surface of
carrier yoke. Locate SHUT target per
Dimension T in table.
Step 7. Temporarily attach indicator to
gate valve mounting flange with bolts
and nuts. Ensure connection tube cou-
pling remains engaged onto reducing
gear top cap.
Step 8. Loosen jam nuts and bolts to
free indicator outer pipe from inner
pipe. Adjust outer pipe bury line even
with finished grade.
Step 9. Tighten bolts and jam nuts to
secure outer pipe onto inner pipe.
Vertical Indicator Post, 14 in. to 24 in. (DN350 to DN600) Valves
Step 1 Step 2 Step 3
Step 4
6-1/2 IN.
(165 mm)
Step 5
18 (DN450) 4.72 (120)
20 (DN500)
24 (DN600)
5.20 (132)
5.91 (150)
16 (DN400) 4.25 (108)
14 (DN350) 3.72 (94,5)
VALVE
SIZE
IN. (DN)
DIM. T
IN. (mm)
T
4th
NOTCH
Step 6
Step 7 Step 8 Step 9

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Page 9 of 16
Step 10. Mark cut line on connection
tube 1 1/2 in. (40 mm) above top flange
of body.
Step 11. Remove connection tube from
body and cut at cut line.
Step 12. Temporarily detach indica-
tor from reducing gear and raise to
gain access to reducing gear top cap.
Engage connection tube coupling onto
reducing gear top cap.
Step 13. Secure indicator to reducing
gear with bolts and nuts.
Step 14. Insert cap assembly into body
cavity, aligning carrier yoke keyway
slots with body keys and square hole
in operating nut stem with connection
tube.
Step 15. Secure cap to body with bolts
and nuts.
Step 16. Attach wrench to operat-
ing nut and rotate counter-clockwise.
Observe gate valve waterway to verify
wedge in fully SHUT position. Observe
indicator to verify SHUT targets cen-
tered in windows.
Step 17. Rotate wrench clockwise.
Observe gate valve waterway to verify
wedge in fully OPEN position. Observe
indicator to verify OPEN targets cen-
tered in windows.
Note: Adjust position of targets on carrier
yoke as necessary if conditions in Steps 16
and 17 are not achieved. Gate valve must
prevent flow when indicator displays SHUT
condition. Similarly, gate valve must allow
full flow when indicator displays OPEN
condition.
1-1/2"
(40 mm)
CUT
LINE
Step 10
CUT
LINE
Step 11 Step 12
Step 13 Step 14 Step 15
Step 16 Step 17

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Page 10 of 16
(NOT INCLUDED)
4
5
16
21 122
323
24 2
12 11 1013 14
615 9 818 17 1920 7
No. Description Qty. Material
1Lifting Eye
Bolt......... 1ASTM A307B
2 Hex Nut . . . . . 1 ASTM A307B
3Washer ...... 1ASTM A307B
4Handwheel. . . 1 ASTM A536
5Operating
Nut ......... 1SUS304
6 Hex Cap
Screw ....... 2ASTM A307B
7 Hex Nut . . . . . 2 ASTM A307B
8Snap Ring . . . 1 AISI 066
9Target Carrier
Yoke ........ 1SUS304
No. Description Qty. Material
10 Target ....... 4ASTM B108
11 Hex Cap
Screw ....... 4ASTM A307B
12 Window
Glass ....... 2Lexan-UN
13 Window
Glass
Gasket ...... 2PTFE
14 Hex Cap
Screw ....... 4ASTM A307B
15 Hex Nut . . . . . 4 ASTM A307B
16 Body........ 1ASTM A536
17 Stand Pipe . . . 1 ASTM A53
No. Description Qty. Material
18 Connection
Tube ........ 1AISI 1045
19 Cotter Pin. . . . 1 AISI 304
20 Connection
Tube
Coupling. . . . . 1 ASTM A536
21 Plug ........ 1Malleable
Iron
22 Cap......... 1ASTM A126B
23 Phillips
Head
Screw ....... 1AISI 304
24 Lock Hasp . . . 1ASTM 307B
FIGURE 5
CROSS WALL INDICATOR POST
AS SE M B LY