LeadSolar Energy Microinverter LS600 Original operating instructions

LS600 Installation and Operation Guide 1
www.leadsolarenergy.com
LeadSolar Energy Microinverter LS600
Installation & Operation Guide
Dec 31, 2013
Ver.2.2

LS600 Installation and Operation Guide 2
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Contact Information
LeadSolar Energy Co, Ltd.
Room 402, Building A1, 228# Linghu Ave,
Wuxi New District, Wuxi, China, 214135
Tel: +86 510 81817488
Fax: +86 510 81817475
info@leadsolarenergy.com
www.leadsolarenergy.com
EC Directives
This chapter follows the requirements of the European Low Voltage Directives. It contains the safety
instructions and conditions of acceptability for the entire system. To maintain product warranty, these
directions must be followed when installing, operating and servicing the unit. If ignored, physical injury or death
may happen, or damage may occur to the unit.
Read these Instructions before working on the unit. If you are unable to understand the Dangers, Warnings,
Cautions or Instructions, contact the manufacturer or authorized service agent before installing, operating and
servicing the unit. The Grid Connected Inverter meets the requirements stipulated in Low Voltage Directive
(LVD) 2006/95/EC, Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC and
Electromagnetic Compatibility (EMC) Directive2004/108/EC.
The unit is tested based on:
EN 62109-1:2010
EN 62109-2:2011
EN 61000-6-2:2005
EN61000-6-3/A1:2011
When installing the PV system, startup of the unit (i.e. start of designated operation) is prohibited until it is
determined that the full system meets the requirements stipulated in the EC Directive (2006/95/EC,
2004/108/EC etc.).
Other Information
All information, specifications and illustrations in this manual are those in effect at the time of printing.
LeadSolar Energy reserves the right to change specifications or design at any time without notice.
For latest information about our products, please go to www.leadsolarenergy.com
All trademarks are recognized as the property of their respective owners.
Copyright © 2013 LeadSolar Energy. All rights reserved.

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Contents
Notes 4
1.1 Validity.................................................................................................................................................. 4
1.2 Symbols used...................................................................................................................................... 4
1.3 Safety Instructions.............................................................................................................................. 4
1.4 Explanation of Symbols ..................................................................................................................... 5
Introduction ................................................................................................................................................................. 6
2.1 LeadSolar Smart Solar: More Flexibility, More Productivity......................................................... 6
2.2 Reliability.............................................................................................................................................. 7
2.3 System Monitoring & Easy Maintenance ........................................................................................ 7
2.4 Simple Design & Easy Installation ................................................................................................... 7
Installation ................................................................................................................................................................... 8
3.1 Compatibility & Capacity.................................................................................................................... 8
3.2 Packaging ............................................................................................................................................ 8
3.3 Microinverter Identification ................................................................................................................ 9
3.4 Required Parts & Tools...................................................................................................................... 9
3.5 Lightning Surge Suppression............................................................................................................ 9
Installation Procedure................................................................................................................................................ 10
4.1 Preparation ........................................................................................................................................ 10
4.2 Installation.......................................................................................................................................... 10
Step 1: Measure Grid AC Voltage at Electrical Utility Connection ............................................................ 11
Step 2: Attach Microinverter to PV Racking .............................................................................................. 11
Step 3: Connect Microinverter’s AC Cable ................................................................................................ 12
Step 4: Terminate Unused end of AC Cable for Each Branch .................................................................... 12
Step 5: Install AC Branch Circuit Junction Box........................................................................................... 14
Step 6: Ground the System & Microinverter............................................................................................. 14
Step 7: Completer the Installation Map .................................................................................................... 15
Step 8: Install the Link nearby the AC Main .............................................................................................. 15
Step 9: Connect the PC Modules ............................................................................................................... 15
Step10 Register Microinverter .................................................................................................................. 16
LeadSolar Microinverter System Operation Guide .................................................................................................... 17
Microinverter System Trouble Shooting Guide.......................................................................................................... 18
Replacing or Adding a Microinverter ......................................................................................................................... 19
Technical Data............................................................................................................................................................ 20
8.1 Technical Considerations................................................................................................................ 20
8.2 Specifications .................................................................................................................................... 20
Appendix.................................................................................................................................................................... 22

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Notes
1.1 Validity
This installation manual describes the assembly, installation, commissioning, and maintenance and failure
identification of the following inverters:
LeadSolar LS600
1.2 Symbols used
The following symbols are used in this manual:
WARNING!
This indicates a safety hazard that could cause personal injury or equipment
malfunction. Follow these instructions carefully to avoid or reduce the risk.
NOTE
This indicates important information that is critical to optimizing system
performance.
1.3 Safety Instructions
1. Follow local installation codes. Make sure to adhere to all applicable national and local
electrical codes during installation. Only qualified personnel should install or replace LeadSolar
Microinverters.
2. No DIY repairs. Users must never attempt to repair or modify the LeadSolar Microinverter
themselves. If the microinverter fails to operate, contact LeadSolar customer service for repair or
replacement. Tampering with or opening the hardware will void the warranty.
3. Read the instructions. Read all instructions and cautionary notes before installing or using
LeadSolar hardware.
4. Disconnect safely. Disconnect the AC power grid connection first before disconnecting the PV
module from the LeadSolar Microinverter.
5. Microinverter can get hot. The majority of the LeadSolar Microinverter is a heat sink. Under
normal operating conditions, the temperature is 59°F (15°C), but in can reach 176°F (80°C) under
extreme conditions. To reduce risk of burns, use caution when working with microinverters.
6. It’s already fine-tuned for your region. Be aware that the LS600 have different default factory
settings for the applications in different regions throughout the world. The LS600 do not need field
adjustment or tuning. It will start to deliver power to the electric grid automatically after installation.

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1.4 Explanation of Symbols
The following symbols are shown on the microinverter:
Symbol Explanation
Treatment
To comply with European Directive 2002/96/EC on waste Electrical and
Electronic Equipment and its implementation as national law, electrical
equipment that has reached the end of its life must be collected separately
and returned to an approved recycling facility. Any device no longer
required must be returned to an authorized dealer or approved collection
and recycling facility.
TÜV SÜD certification
The LeadSolar Microinverter meets the product quality standards of TÜV
SÜD.
Caution
Do not come within 8 inches (20cm) of the microinverter for any length of
time while it is in operation.
Danger of high voltages
Danger to life due to high voltage in the microinverter.
Beware of hot surface
The inverter can become hot during operation. Avoid contact with metal
surfaces during operation.
CE mark
The inverter complies with the requirements of the Low Voltage Directive
for the European Union.
Read manual first
Please read the installation manual first before installation, operation and
maintenance.
5 minutes
Caution, risk of electric shock, Energy storage timed discharge
After disconnecting both AC and DC supplies from the panel, wait 5
minutes until handling the microinverter.

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Introduction
Welcome to the growing family of high performance LS600 microinverter system owners. The LeadSolar
Microinverter System is among the most advanced inverter systems for use in utility-interactive photovoltaic
applications. This system is highly reliable, highly efficient, and easy to install. The three key elements of a
LeadSolar Microinverter System include:
• LeadSolar Microinverter
• LeadSolar Link™ Communications Gateway
• LeadSolar Management™ web-based monitoring and analysis software
For most of the PV applications, the LeadSolar microinverter system will benefit the system owner from the
initial system design throughout to the entire lifetime of the system.
2.1 LeadSolar Smart Solar: More Flexibility, More Productivity
Microinverters are what make a distributed solar system possible. Conventional solar grids string numerous
solar panels together and connect them all to a single, central grid-tied inverter. This works well if all panels
are under uniform conditions, but efficiency is lost when some of the panels are shaded by cloud, trees, or
chimneys. Particularly for roof-top residential and commercial PV applications, the output power from a
central inverter architecture is usually not maximized, no matter how advanced PV modules or inverter
technologies are used.
Traditional String Inverter LeadSolar Microinverter
Warranty (yrs) 5 15 - 25
System Risks The whole system Local
Maintenance Professionally trained technician
on site repair Remote support and problem fixing
DC High Voltage Yes No
DC Arc Fire Risk Yes No
Electric Generation Control Cannot turn off in daylight Automatic turn off
System Design High voltage DC wiring Flexible
Accessories DC conduit, junction boxes, etc. AC connection
Installation Separate inverter installation Inverter integrated with solar panel
In the LeadSolar microinverter system, PV modules will not be connected to a central inverter. Instead, each
PV module has its own inverter to feed the harvested energy from PV module to electric grid. The maximum
power point tracking (MPPT) controller embedded in the microinverter will monitor the operation of the PV
module in real time and maintain a maximum power point. If one or several PV modules in the system are
shaded, the output power of these modules will drop but the other modules will not be affected and continue to
output at their maximum power level. LeadSolar’s smart solar power system can typically harvest 15% - 25%
more electric energy than a traditional system with one central inverter.

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2.2 Reliability
The LeadSolar microinverter provides highly reliable solar installations by removing failure-prone central
inverters. With no single point of system failure, LeadSolar Microinverters are designed to operate at full power
with ambient temperatures as high as 65°C. The microinverter housing is designed for outdoor installation and
complies with the IP65 environmental enclosure rating standard. LeadSolar Energy uses the harshest
possible testing conditions; each unit is both tested at the factory and tracked in the field.
2.3 System Monitoring & Easy Maintenance
The LeadSolar Link™ Communications Gateway provides a unique and convenient way to monitor your
system’s operation and performance.
To install a LeadSolar Link Gateway, just plug it into any wall socket in your house and use the provided
Ethernet cable to connect it to your broadband router or modem. Then the Gateway will automatically start to
work and communicate with the microinverters in your system. The collected system operation data will be
reported to the LeadSolar Management web server. The Management software presents current and historical
system performance trends, and it informs you of PV system status.
2.4 Simple Design & Easy Installation
LeadSolar Microinverters have a simple design for easy installation. Traditional design procedures (string
calculations, panel orientation, etc.) are not necessary for LeadSolar microinverter systems. Simply attach the
microinverter to a compatible PV module and connect the DC and AC cables to the panel and AC grid. The
installation is finished and the system is ready to work.
The system is open and can accommodate new panels at any time. This allows users to adopt solar power at
their own pace, and as their budget allows. One panel’s failure does not impede others at all. Maintenance,
repair, and replacement do not require the whole system to be shut down -- only the panel that needs repair.
Distributed systems eliminate the risk of personnel exposure to lethal doses of voltage (up to 600V), which is
common in a string or central inverter system.

LS600 Installation and Operation Guide 8
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Installation
Follow the instructions in this section to install LeadSolar LS600 Microinverters.
Only qualified personnel should connect the LeadSolar Microinverter to the utility
grid. Installation includes risk of electric shock. PV modules connected to
LeadSolar Mircroinverters must be grounded before installation.
3.1 Compatibility & Capacity
The LS600 model is compatible with both 60-cell and 72-cell PV modules. For more information, see Technical
Data. The LS600 should only be connected to the grid type listed below:
Electrical Compatibility
Model Number Compatible PV Module Type PV Module Connector Type
LS600 60-cell or 72-cell PV Module MC-4 Type 2 Locking or Amphenol H4 Locking
Maximum # Microinverters per 18 amp AC Branch Circuit
Grid Voltage/Type Maximum Allowed LS600 inverters
Single Phase 230V 7
3.2 Packaging
Included in a LeadSolar Microinverter System package are:
Object description Quantity
1. Microinverter 1
2. Grounding terminal 1 set
3. Installation manual 1
4. Warranty terms and conditions 1

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3.3 Microinverter Identification
3.4 Required Parts & Tools
The LeadSolar microinverter systems are designed for easy installation. During installation, the following parts
and tools may be required in addition to the hardware provided:
LeadSolar Parts:
• LeadSolar Quick Connect Cables
The LeadSolar quick connect cable is designed to facilitate the system installation. Order the correct cable
type according to the grid voltage type.
• Cable clips, sealing caps, as needed (for any unused drops on the cable)
• Terminators, as needed (one needed at the end of each AC branch circuit)
Other Items
• AC junction boxes
• Gland or strain relief fitting (one per AC junction box)
• Continuous grounding conductor, grounding washers
• Number 2 and 3 Phillips screwdrivers
• Torque wrench, sockets, wrenches for mounting hardware
• Adjustable wrench or open-ended wrench (for terminators)
• Handheld mirror (to view indicator lights on the undersides of the microinverters)
3.5 Lightning Surge Suppression
PV systems are usually installed in open fields or on rooftops -- places where lighting can strike. Lightning
causes drastic voltage spikes in solar panels, which may damage equipment. While LeadSolar Energy
Microinverters have built-in surge protection, this may not always protect all equipment from the energy spike
caused by lighting. Additional surge protection devices are strongly suggested.
Additional surge protection devices are strongly recommended to fully protect
your system.

LS600 Installation and Operation Guide 10
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Installation Procedure
4.1 Preparation
Installation tools: multimeter, allen wrench, impact drill, screwdriver and manual wrench
Make sure AC & DC plugs are drained of electrical charge before installation and
maintenance! If the DC side has recently been disconnected, capacitors will still
contain a residual charge. Wait for at least 5 minutes to ensure the capacitors are
no longer electrified
For optimal performance, inverters should be installed by a technician.
4.2 Installation
Read entire installation procedure before installing. The following procedure
must be strictly followed for a proper installation.
Step 1: Measure AC Voltage at the Point of Common Coupling (PCC) for the electrical utility
Step 2: Attach microinverters to PV Racking
Step 3: Connect microinverter’s AC cable
Step 4: Terminate unused end of AC cable for each branch.
Step 5: Install AC branch circuit junction box.
Step 6: Ground system & microinverters
Step 7: Complete the instrallation map
Step 8: Install the Link nearby the ac main
Step 9: Connect microinverters to PV modules
Step 10: Register microinverters on www.leadsolarenergy.com/register

LS600 Installation and Operation Guide 11
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DO NOT connect LeadSolar Microinverters to the utility grid to energize the AC
circuit(s) until you have completed all of the installation procedures.
Step 1: Measure Grid AC Voltage at Electrical Utility Connection
Measure AC line voltage at the point of common utility connection coupling to ensure it is within the proper
range for the microinverter’s operation. Acceptable ranges are shown as below:
Single phase 230V AC: 195.5 – 253(EU), 210 – 260(AU)
Distribution PanelMultimeter
Check cable voltage rating before installation. For LeadSolar Quick Connect
cables, voltage rating is marked on the cable’s label. Never use cables with
insufficient voltage rating for intended use.
Step 2: Attach Microinverter to PV Racking
The position for the microinverter on the PV
racking is flexible and is usually determined
before installation.
Put the microinverter under the PV module,
out of direct sunlight. Also, leave at least
0.6in (1.5cm) clearance between the roof and
the bottom of the microinverter; and at least
0.6 in (1.5cm) clearance between the back of
the PV module and the top of the
microinverter.

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Step 3: Connect Microinverter’s AC Cable
Do NOT exceed the maximum number of microinverters in an AC branch circuit
as specified in this manual.
Before connecting the AC cables of the microinverter, check the number of the microinverters in each AC
branch circuit. Beginning with the end of the branch, connect one of the AC cable of the last microinverter in a
branch to the adjacent microinverter. Then repeat this step for each microinverter in a branch and eventually
any adjacent microinverter’s AC cables should be connected. Then connect the 2nd AC cable of the first
microinverter to the AC cable running from the junction box.
Step 4: Terminate Unused end of AC Cable for Each Branch
For the microinverter located at the end of a
branch circuit, one of its AC cables is not
connected to other microinverters.
It is unsafe to leave this AC cable exposed
to the field, since it will still be energized
and may bring electrical hazard. These
cables should be terminated with protective
caps.

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Never leave unused AC cables open/floating in the system. Terminate the
unused end of an AC cable with provided protective caps. Terminate the unused
end of the AC cable for each branch.

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Step 5: Install AC Branch Circuit Junction Box
Risk of Electrical Shock. Remove AC power from system before installing the AC
branch circuit junction box. Each AC branch circuit must have a 18A maximum
circuit breaker.
Additional lightning protection equipment may be necessary for some locations.
For each AC branch, an AC junction box is required for routing the AC grid to the microinverters. Follow the
steps listed below carefully to install the AC junction box:
1. Install the AC junction box to a proper
location of the branch circuit. The most
common location for the junction box is the
beginning or middle of an AC branch. For
the latter location, be aware that two
microinverters in one AC branch circuit have
unused AC cables to be terminated.
2. Put the AC cable from inverter side into the junction box with anti-pull accessories and proper washers.
3. Pay attention to the wire colors in the cable. The electrical codes usually have the following specification
for the wire color: Red-Hot wire; Black- Neutral wire; Ground: yellow/green double color wire.
4. Connect and secure the cable from AC grid side to the terminals inside the junction box. This step will
connect the microinverter to the AC grid. Make sure the AC grid power is always removed during this step.
5. Close the cover of the AC junction box tightly by securing the screws on the corners of the cover
Step 6: Ground the System & Microinverter
For safety considerations, all non-current carrying elements in a photovoltaic system (including PV module,
PV racking and microinverter case) must be securely grounded before operation. Choose one of the two
methods below for system grounding:
1. Run a continuous grounding conductor from each microinverter to the AC grounding electrode. This is
the most common method. Connect the PV module frame, PV racking and microinverter case to this
grounding conductor by using grounding washers. Tighten the grounding clamp screw.

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2. Notice that the AC output neutral is not bonded to ground inside LeadSolar microinverter.
3. For systems with PV racking that is already grounded, securely attach the PV module and microinverter to
the grounded PV racking by using washers and tightening the grounding clamp screw.
Never start system operation before finishing system grounding. The ground fault
detection device (GFDI) inside the microinverter may be tripped if the system is
not securely grounded.
Step 7: Completer the Installation Map
We need series numbers of installed microinverters for registering in our service later..
The Installation Map is a diagrammatic representation of the physical location of each microinverter in you
PV installation. The virtual array in our web APP is created from the map you created. You can create a blank
according to your previous system design before placing the microinveters to the arrays.
Each microinveter has a removable serial number label located on the top of our microinverters,.when installing
the microinverters, remove the serial number labels located and place in the correct order on your drawing of
the system. Remember to keep a copy of the installation for your records.
You are not done yet!Complete the Operation Guide section to begin use
properly. It is important to record the series number of the microinverters and
communication gateways for adding these devices in our database.
Step 8: Install the Link nearby the AC Main
Link is an integral component of the LeadSolar Energy Microinverter system. Its functions as a
communication gateway and monitors the microinverters that are connected to the PV modulesl. The Link
collects energy and performace data from the microinverters via on-site AC power lines.
LeadSolar recommends that the Link be placed as close to the AC mains as possible. This ensures that
the Link receives the strongest possible signal from each microinverter. The Link must be indoors and can be
placed on a table or mounted on the wall. The AC outlet that the Link plugged in must be close to the AC mains
and keep the same phase with the point that PV system tied in.
Step 9: Connect the PC Modules
Connect the each microinverter DC input terminals to the adjacent two PV modules output terminals
through the Quick Connect cable. Check your work to make sure all the microinverters in the system are
securely connected to the PV modules.

LS600 Installation and Operation Guide 17
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LeadSolar Microinverter System Operation Guide
Congratulations on finishing the PV system installation! Follow these steps to begin operation:
1. Close the AC circuit breaker for each branch circuit (usually 18A rating breakers).
2. Close the main circuit breaker for the entire system. This breaker should be chosen based on your PV
system capacity. The microinverter system will begin operation in about 2 minutes.
3. Plug the Ethernet cable into the Ethernet port on the Link, and the other end of the cable into a spare
port on the broadband router. Place the Link so that its AC cord can reach this outlet. Try unplugging
any other device that may be sharing the outlet with the Link,
4. The Link must be obtain a DHCP (Dynamic Host Configuration Protocol) IP address and have a path to
the internet after power on. And then the Link will query the data of the microinverters that registered in
our website.
5. Login to your user account on www.leadsolarenergy.com and monitor the operation of your system in
real-time.
Please note that for the first time power up after installation; the system may need ~10 minutes to establish
communication between each microinverter and LeadSolar Link Gateway. This portal will display the power
generated by each microinverter, along with fault reports for quick trouble shooting.
The basic operation status of each microinverter is also displayed by the indicator LEDs on each
microinverter. It is recommended to take a quick check of the LEDs after initial power up. Each microinverter
will self-check its connection after being connected to DC Power. The Status LED will blink green ten times to
indicate continued connection. A solid red status indicates disconnection -- make sure all plugs are fully
connected.
The table below summarizes the description of the LED indicators’ operation after self-checking:
LED Status Descriptions
Solid Green Producing power normally
Flash Green 1s/times Producing power normally but detecting GFDI error.
Flash Green 2s/times Standby

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Microinverter System Trouble Shooting Guide
Leave troubleshooting to qualified electrical professionals.
Do not unplug the microinverter during operation. This may damage the
microinverter and expose the operator to electrical hazard.First open the AC
circuit breaker; then disconnect the AC grid; then unplug the inverter from the PV
module. (To disconnect the entire system from the AC grid, open the main
circuit breaker. To disconnect a particular AC branch circuit, open the circuit
breaker connected to that branch.)
Please follow the steps below for troubleshooting system problems:
1. Make sure the AC grid voltage and frequency are both in the allowed range for proper operation.
Refer to the microinverter datasheet for the accepted AC grid conditions.
2. Check the connection of the system. Disconnect the AC side and then the DC input side of the
microinverter.
3. Check the PV module open circuit voltage. The open-circuit voltage of PV module should stay in the
range specified in the microinverter datasheet.
4. Reconnect the DC side cable and check the LED status of the microinverter. If the green LED light is
flashing, the DC connection is good.
5. Check the AC grid side connection. If the entire system doesn’t work, check the main AC circuit
breaker. For a particular branch problem, check the AC circuit breaker connected to that branch. For a
particular microinverter problem in a branch, check the AC cable connection of that microinverter. If the
LED is solid green after blinking 10 times, the grid connection is good.
Do Not attempt to repair the microinverter. This will void the warranty and can
bring electrical hazard to those attempting it. Contact LeadSolar customer
support to initiate an inverter return process.

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Replacing or Adding a Microinverter
Identify the circuit breaker for the branch in which a microinverter will be replaced
or added. Open that circuit breaker before starting the replacement/adding
procedure.
Follow the steps below to replace a microinverter:
1. Disconnect branch AC circuit breaker
2. Cover PV module connected to microinverter to be replaced
3. Disconnect AC connection cable from adjacent microinverter
4. Disconnect PV module from microinverter
5. Remove failed microinverter from PV rack
6. Follow Installation Instructions to install new microinverter
7. Remove PV module cover and close branch circuit breaker
8. New microinverter will begin operating in 2 minutes
9. Register new microinverter on LeadSolar website
New PV modules and microinverters can be added to existing distributed system any time. Please follow the
Installation Instructions section to complete the new installation of PV modules and microinverters.

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Technical Data
8.1 Technical Considerations
The LeadSolar LS600 Microinverters are electrically compatible with most 60-cell or 72-cell PV modules. Be
sure to verify the voltage and current specifications of your PV module match those of the microinverter. For
more information, refer to our list of compatible PV modules.
The PV module’s maximum open circuit voltage must not exceed the
microinverter’s maximum input voltage.
The output voltage and current of the PV module depends on the quantity, size and temperature of the PV cells,
as well as the isolation on each cell. The highest PV module output voltage occurs when the temperature of the
cells is the lowest and the PV module is at open circuit (not operating). The maximum short circuit current
rating of the PV module must be equal to or less than the maximum input DC short circuit current rating of the
microinverter.
8.2 Specifications
INPUT DATA (DC) LS600 LS600-AU LS600-EU
Recommended input power (STC) 230 – 280 W
Maximum input voltage 60V
MPPT voltage range (Full Power) 27 – 45V
Operation Voltage Range 22 – 55V
Maximum DC short circuit current 15A
Maximum input current 9.7A x 2
OUTPUT DATA (AC) LS600 LS600-AU LS600-EU
Maximum continuous output power 500W
Nominal output current 2.17A/2.08A 2.08A 2.17A
Nominal voltage 230V/240V 240V 230V
Nominal operating voltage range 202–253V(for 230V)
211–264V(for 240V) 210 – 260V 195.5 – 253V
Nominal operating frequency 50Hz/60Hz 50Hz 50Hz
Power factor >0.99
Total harmonic distortion < 4%
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