Lemkem CCI-ISOBUS User manual

Operating instructions
Control terminal
CCI-ISOBUS
- EN -
Art. no.175_4729
1/07.10
LEMKEN GmbH & Co. KG
Weseler Strasse 5, D-46519 Alpen / P.O. Box 11 60, D-46515, Germany Alpen
Phone [phone], Fax [phone]
Email: [email protected], Internet: http://www.lemken.com

2
Dear Customer,
Thank you for the trust you have placed in us by purchasing this device. The de-
vice can only be used to its full advantage when operated and used properly.
When the device was delivered, you will already have been instructed in its opera-
tion, adjustment and maintenance by your dealer. However, this brief instruction is
not a substitute for thorough study of the operating instructions.
These operating instructions will help to familiarise you with the LEMKEN GmbH &
Co. KG device and the options available for using it.
The operating instructions contain important information about how to operate the
device safely, properly and efficiently. Following the instructions will help to pre-
vent hazards, faults and down times and will increase reliability and service life.
Read the operating instructions carefully and attentively before commissioning.
Make sure that the operating instructions are always available at the location whe-
re the device is used.
The operating instructions must be read and followed by anyone who is involved
in carrying out the following work:
Coupling and uncoupling
Adjustments
Operation
Maintenance and repairs
Troubleshooting, and
final shut-down and disposal.

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Spare parts ordering
This device is supplied with a specification listing all assemblies that are relevant
for the product. The spare parts list valid for your device includes both those as-
semblies relevant to you and those that are not intended for your device. Make
sure that you only order spare parts that belong to the assemblies that can be
found on your specification or the enclosed print out. When ordering spare parts,
state the type designation and serial number of the device. This information can
be found on the rating plate. Enter this data in the fields below so that it is always
within easy reach.
Type designation:
Serial number:
Remember that you should only use genuine LEMKEN spare parts. Reproduction
parts have a negative influence on the function of the device, have a shorter ser-
vice life and present risks and hazards that cannot be estimated by LEMKEN
GmbH & Co. KG. They also increase the maintenance costs.
Service and spare parts
Information on service and spare parts is available from your local dealer or our
website at www.lemken.com.

Contents
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CONTENTS
Contents...........................................................................................................................4
1Operator instructions ...............................................................................................6
1.1 Notes on these operating instructions........................................................................6
1.2 Notes on display............................................................................................................6
1.2.1 Instructions and directions..........................................................................................6
1.2.2 Meaning of warning signs ..........................................................................................6
1.2.3 Glossary.....................................................................................................................6
2Safety information.....................................................................................................7
2.1 Exclusion clauses .........................................................................................................7
2.2 Safety precautions ........................................................................................................8
2.3 Safety information for retrofitted installation of electrical and electronic devices
and/or components.......................................................................................................8
2.4 Safety instruction for "Function Stop" switch..........................................................10
3Commissioning .......................................................................................................11
3.1 Installation in the cab..................................................................................................11
3.2 Connector in agricultural tractor ...............................................................................11
3.2.1 ISOBUS connector...................................................................................................11
3.2.2 Signal socket............................................................................................................11
3.3 Terminal connector.....................................................................................................13
3.4 Pin assignment............................................................................................................14
3.5 Connecting the terminal .............................................................................................15
3.6 Switching on the terminal...........................................................................................17
4Keypad and screen .................................................................................................18
4.1 Controls, keys..............................................................................................................18
4.1.1 Menu........................................................................................................................18
4.1.2 WorkingSet key........................................................................................................18
4.1.3 Acknowledge key.....................................................................................................19
4.1.4 Function Stop switch................................................................................................19
4.1.5 Touch screen ...........................................................................................................19

Contents
5
4.1.6 Scroll wheel..............................................................................................................19
4.1.7 ESC key...................................................................................................................20
4.1.8 Soft keys ..................................................................................................................20
4.1.9 Creating a screen shot.............................................................................................20
5Entering values .......................................................................................................21
5.1 Input dialog box for numerical values.......................................................................21
5.1.1 Numeric keypad.......................................................................................................22
5.1.2 Scroll wheel..............................................................................................................22
5.1.3 Making entries with the slide control ........................................................................23
5.2 Input dialog box for boolean values..........................................................................24
5.3 Input dialog box for list selection ..............................................................................25
6Menu structure ........................................................................................................26
6.1 Graphical overview .....................................................................................................26
6.2 Main menu....................................................................................................................27
6.2.1 Start menu................................................................................................................27
6.2.2 System settings........................................................................................................28
6.2.3 Country settings.......................................................................................................31
6.2.4 Information/Diagnosis ..............................................................................................33
6.2.5 Service.....................................................................................................................36
7Technical data .........................................................................................................37
7.1 Mechanical values.......................................................................................................37
7.2 Electronics...................................................................................................................37
7.3 CCI 100 interfaces .......................................................................................................37
CCI 200 interfaces.................................................................................................................37
8Glossary...................................................................................................................38
9List of figures...........................................................................................................38

Operator instructions
6
1 OPERATOR INSTRUCTIONS
1.1 Notes on these operating instructions
These operating instructions are intended as an introduction to how to operate
and configure the ISOBUS terminal CCI 100 or CCI 200. They have to be read
before commissioning of the terminal to ensure problems do not arise in operating
it.
Despite the best efforts to present the relationships as comprehensively as possi-
ble, it is still possible that a query may not have fully answered.
1.2 Notes on display
1.2.1 Instructions and directions
The steps to be performed by the operator are shown as a numbered list.
1. Instruction for step 1
2. Instruction for step 2
Instructions that contain only one single step are not numbered. The same applies
to instructional steps in which the sequence in which they are to be performed is
not specified.
One point has been placed ahead of these instructions:
Instruction
1.2.2 Meaning of warning signs
CAUTION
Type of danger
This information warns of a situation that may be hazardous to a person's health or cause
material and environmental damage.
Disregarding this warning sign can result in damage to the product and the health of the per-
son involved.
Always observe the measures specified to avoid this hazard.
INFORMATION
General information contains application tips and particularly useful information, but no warnings of any hazards.
1.2.3 Glossary
A short explanation of terms printed in italics (e.g. terminal) is available in the
glossary.

Safety information
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2 SAFETY INFORMATION
CAUTION
It's your safety
Please read these operating instructions before starting up the CCI terminal for the
first time.
2.1 Exclusion clauses
The terminal is solely intended for use in agriculture. The manufacturer shall not
be held liable for any installation or use of the system over and above its intended
use.
The manufacturer shall not be held liable for any resulting damage to persons or
material. The user shall bear all risks associated with improper usage.
Use in accordance with designated purpose also includes adherence to the manu-
facturer's specified operating and repair conditions!
The pertinent accident-prevention regulations as well as any generally approved
safety-related, industrial, medical and road-traffic related regulations must be ad-
hered to! The manufacturer shall not be held liable for any arbitrary modifications
to the device.

Safety information
8
2.2 Safety precautions
Do not remove any safety mechanisms or signs.
Read through and understand these instructions before using the terminal. This applies equally
to all other operators, who also use the device.
During maintenance or when using a battery charger on the battery for the tractor/machine, dis-
connect the power supply to the terminal.
Never perform any maintenance work or repairs when the device is switched on.
When welding on the tractor or on an attached machine the power supply to the terminal must
be disconnected first.
Clean theterminal using clear water or water with some glass cleanser and a damp cloth only.
Press the keys with the tip of your finger. Avoid using your fingernails.
If, after reading these instructions, some parts should still be unclear to you, please contact your
local dealer to arrange for further clarification before using the CCI terminal.
Carefully read and observe all safety instructions in the manual and the safety labels attached to
the device. Safety labels must always be in a clearly legible condition. Replace any missing or
damaged labels. Make sure that the device parts have the latest safety labels affixed to them.
Replacement labels are available from your local authorised dealer.
Familiarise yourself with the terminal to enable you to operate it properly.
Ensure that the terminal and add-on parts are kept in good condition.
2.3 Safety information for retrofitted installation of electrical and electronic
devices and/or components
Contemporary agricultural machines are fitted with electronic components and
parts whose function may be impaired by electromagnetic emissions from other
devices. Such influential emissions can endanger people if the following safety
instructions are not fully observed.
In the event of any retrofitted installation of electrical and electronic devices and/or
components in a machine connected to the vehicle electric system, the user must
then check whether the installation causes malfunctions in the vehicle electronics
or in other components. This applies in particular to the electronic controls.

Safety information
9
EHR
Front lifting gear
Front loader
Power take-offs
Engine and gearbox
Care should be taken, in particular, to ensure that retrofitted electrical and elec-
tronic component installations correspond with the EMC Directive 89/336/EWG in
applicable version and that they bear the CE identification.
For the retrofitted installation of mobile communication systems (e.g. radio, tele-
phone) the following requirements must also be fulfilled:
Only devices that comply with the valid national regulations (e.g. registration with German Fed-
eral Agency for Telecommunication Registrations (BZT)) may be installed.
The device must be permanently installed.
The operation of portable or mobile devices within the vehicle is only permissible if there is a
permanently installed outer aerial.
The transmitting part is to be installed separate to the vehicle electronics.
The aerial must be installed properly with a good ground connection made between the aerial
and the vehicle ground.
The machine manufacturer's installation instructions must also be observed for all
wiring and installation work as well as with regard to the maximum permissible
power take-off.

Safety information
10
2.4 Safety instruction for "Function Stop" switch
Pressing the "Function Stop" switch causes the connected machine to be set to a
safe state; to this end the machine must support the "Function Stop" function.
CAUTION
The "Function Stop" switch never intervenes in any tractor functions, i.e. neither the cardan
shafts nor the hydraulic function are impaired!
More information on this is available in your machine's operating instructions.
Figure 1: Function Stop
CAUTION
Check support for Function Stop
At this moment in time, not all ISOBUS machines support this function.
• Please consult the operating instructions for the trailer device (see Chapter 2.4)
"Function
Stop"

Commissioning
11
3 COMMISSIONING
3.1 Installation in the cab
The device holder for fastening the terminal in the tractor cab is part of the de-
vice's package contents.
3.2 Connector in agricultural tractor
3.2.1 ISOBUS connector
The connection to the ISOBUS is made using a 9-pin connector (ISO 11783). The
power supply to the terminals is also connected through this connector.
1
4
7
3
6
9
Figure 2: View and pin assignment for ISOBUS connector
3.2.2 Signal socket
The pulses for the current speed are sent over the 7-pin connector (DIN 9684-
1/ISO 11786) to the terminal. These are required if the TECU software (tractor
ECU), which is part of the terminal delivery package, is to be used. To to do, the
connector is fitted to the cable bearing the LEMKEN art. no. F42 0170.

Commissioning
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Figure 3: Pin assignment for signal socket

Commissioning
13
3.3 Terminal connector
Figure 4: Interface bar
The interface bar is located on the rear of the terminal. In addition to the dis-
played interfaces you will find the USB connection behind a flap on the rear of
terminal.
Designation
1 CAN1-IN
2 CAN1-OUT
3 CAN2-IN
4 Video-IN
5 SIGNAL (ISO 11786)
6 RS232-1
7 RS232-2
8 WLAN
9 LIN-OUT
10 ETHERNET
6
54321
9 17 8

Commissioning
14
3.4 Pin assignment
Pos. # Symbol PIN Signal (lead co-
lour) Function
RS232-1 & RS232-2 / M8x1 – 4-pin plug
1 +12V / +24V Brown Supply (+UB switched)
2 TxD White Signal TxD (out)
3 GND Blue Supply ground
6+7 4 RxD Black Signal RxD (in)
LIN-OUT / M8 1 +12V / +24V Brown Supply (+UB switched)
2 NC White Not connected
3 GND Blue Supply ground
94 LIN Black LIN bus
CAN1-IN / M12 x1 – 8-pin plug / ISOBUS (similar to CAN2-IN)
1 +12V / +24V White Supply (+UB)
2 Emergency Stop A Brown Hardware Emergency Stop input
3 Cut-in signal Green Cut-in signal for control units (+UB switched)
4 Emergency Stop supply Yellow Hardware Emergency Stop supply
5 CAN1-L Grey CAN bus Low
6 GND Pink Supply ground
7 CAN1-H Blue CAN bus High
1
8 Screen Red Screen capacitively decoupled
USB Host 2.0 – socket
1 +5V Red Supply
2 D - White Data -
3 D + Green Data +
11 4 GND Black Supply ground
SIGNAL / M12x1 – 5-pin socket
1 Cut-in signal Brown Supply (+UB switched)
2 FQ2 White ISO11786 "Rear PTO rotational speed"
3 GND Blue Supply ground
4 FQ1 Black ISO11786 “True ground speed”
55 Analogue input Green/yell
ow ISO11786 "Linkage position"
CAN1-OUT / M12 x1 – 8-pin socket / ISOBUS
1 +12V / +24V White Supply (+UB)
2 Emergency Stop B Brown Hardware Emergency Stop output
3 Cut-in signal Green Cut-in signal for control units (+UB switched)
4 Emergency Stop supply Yellow Hardware Emergency Stop supply
5 CAN1-L Grey CAN bus Low
6 GND Pink Supply ground
7 CAN1-H Blue CAN bus High
2
8 Screen Red Screen capacitively decoupled
ETHERNET / M12x1 – 4-pin socket – D-coded (IEC 61076-2-101)
1 TX+ Yellow
2 RX+ White
3 TX- Orange
10 4 RX- Blue
Video-IN / M12 x1 – 8-pin socket
1 +12V / +24V White Video
2 RS485B Brown EIA RS-485 B
3 RS485A Green EIA RS-485 A
4 Cut-in signal Yellow Supply (+UB switched)
5 RS485A Grey Jumped to pin 3
6 Cut-in signal Pink Supply (+UB switched)
7 GND Blue Supply ground
4
8 Screen Red Screen capacitively decoupled

Commissioning
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Pos. # Symbol PIN Signal (lead co-
lour) Function
CAN2-IN / M12 x1 – 8-pin plug
1 +12V / +24V White Supply (+UB)
2 Emergency Stop Brown Hardware Emergency Stop, jumped to PIN 4
3 Cut-in signal Green Cut-in signal for control units (+UB switched)
4 Emergency Stop Yellow Hardware Emergency Stop, jumped to PIN 2
5 CAN2-L Grey CAN bus Low
6 GND Pink Supply ground
7 CAN2-H Blue CAN bus High
3
8 Screen Red Screen capacitively decoupled
8WLAN aerial – SMA socket
( ) – only available for connectors with strands
3.5 Connecting the terminal
For connection to the ISOBUS a special cable set is required, which can be or-
dered by quoting the LEMKEN article number 573 6204.
Perform the steps in the following sequence.
Choose a suitable position in the tractor cab (in driver's field of vision) where you wish to mount
the terminal.
Mount the terminal using the device holder into the tractor cab.
Connect the terminal to the 9-pin ISOBUS socket.
Connect the terminal to the 7-pin signal socket.

Commissioning
16
Figure 5: Schematic connection overview

Commissioning
17
3.6 Switching on the terminal
Before switching on the terminal for the first time, check the connections are cor-
rectly and securely fitted to the device.
The terminal is switched on using the ON/OFF key at the bottom left of the hous-
ing (see Figure 6). Please press and hold the key for roughly 2 seconds.

Keypad and screen
18
4 KEYPAD AND SCREEN
4.1 Controls, keys
Figure 6: Keypad and screen
4.1.1 Menu
Pressing the Menu key will take you straight back into the Main menu.
Active applications are not closed by this change, i.e. they remain active although
they are not visible.
INFORMATION
When changing from an active machine function, functions that are running may be automatically shut-down on
some machines. Please consult the operating instructions for the trailer device.
4.1.2 WorkingSet key
Repeatedly pressing this key enables a sequential change to be made between currently active applica-
tions (e.g. from machine operation to the TECU etc.) .
INFORMATION
When changing from an active machine function, functions that are running may be automatically shut-down on
some machines. Please consult the operating instructions for the trailer device.
Function Stop
Touch screen
with control
screen
Freely as-
si
g
nable ke
y
Start menu WorkingSet
ke
y
ESC key
Scroll wheel
Soft keys
F1
–
F12
Acknowledge
ke
y
ON/OFF
Daylight sen-
so
r

Keypad and screen
19
4.1.3 Acknowledge key
The ACK key can be used to confirm error messages.
4.1.4 Function Stop switch
If the "Function Stop" pushbutton on the terminal is pressed a Stop command is
sent to the ISOBUS. This command can be evaluated by a connected ISOBUS
machine, to enable automatic measures to be initiated in a hazardous situation if
required.
CAUTION
Check if Function Stop is supported
At this moment in time, not all ISOBUS machines support this function.
Please consult the operating instructions for the trailer device (see Chapter 2.4)
4.1.5 Touch screen
For menu navigation and comfortable entry of values and text the operating unit has been equipped with
a premium-quality touch screen, which enables functions to be called up or values entered straight away
on the screen.
4.1.6 Scroll wheel
The scroll wheel is used for immediate, fast entry of specified values as well as for navigation through list
elements.
Turning the scroll wheel to the right
increases the value in an input dialog box for numerical values,
changes to the next element in a list.
Turning the scroll wheel to the left
reduces the value in an input dialog box for numerical values,
changes to the preceding element in a list.
Pressing the scroll wheel
accepts the altered value into an input dialog box,
selects a marked list element.

Keypad and screen
20
4.1.7 ESC key
Pressing the ESC key enables entries or functions to be cancelled.
If entries are cancelled, the changes that had been made are not accepted, i.e. the previously valid value
is retained.
INFORMATION
The ESC key can always be used when the control panel in the display has an active ESC button that can be
operated on the touch screen. The function of the key and the button is identical here.
4.1.8 Soft keys
Located at the right and left next to the display are six soft keys (F1-F12).
Pressing a soft key executes the function immediately next to the key in the display.
A key mounted on the rear enables the assignment of the soft keys to be changed from the left to the
rear side or from the right to the left side.
This, in turn means that the device can be operated with one handt.
4.1.9 Creating a screen shot
A picture (often) says more than a thousand words. To assist our Service staff you
can make a screen shot of the operating interface visible on the display when a
USB stick is inserted by using the key combination "Freely assignable key" +
"WorkingSet key".
The image is then automatically saved as a Bitmap file on the USB stick.