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Leofric Building Systems Broadway User manual

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B ROA DWAY
Instruction
Manual
ORDER OF CONSTRUCTION
SEE ENCLOSED SHEETS FOR INFORMATION
1. Mark base / Lay base seal and base angle
2. Construct walls ng doors and windows as you go
3. Fit end fascias
4. Fit wall plate
5. Fit internal truss to wall plate
6. Lay roof membrane to roof truss
7. Fit roof baen to roof truss / end fascias
8. Fit guer board to wall plate
9. Fit guer to guer board / down pipes to wall
10. Fit roof as per informaon sheet enclosed
11. Fit main door / aach door trim to inside of opening
12. Seal wall joints with silicone and stone
13. Lay llet to inside of garage
Leofric Building Systems - Broadway Instruction Manual Page 1
Fixing Accessories
DESCRIPTION USED FOR PRODUCT
M8 x 140mm MUSHROOM
HEAD BOLT
Securing Wall / Wall Plates Bolt
and Corner Bolt
M8 HEX NUT Securing Wall Bolt / Wall Plates
Bolt and Corner Bolt
M8 WASHER Securing Wall Bolt / Wall Plates
Bolt and Corner Bolt
M8 TAPERED WASHER Securing Panels and Wall Plate
Together ( 2 Per Wall Bolt )
GALV TWIST NAIL To hold joist hanger
HEX. BOLT c/w HEX. NUT To hold Front Post to panel
T19 WOOD TEK To hold M1500 Bracket
T19 DRILL SCREW
POLY TOP ( RING SHANK )
NAILS
To t gutter board to wall plate
NAIL To t batten to truss
Leofric Building Systems - Broadway Instruction Manual Page 2
DESCRIPTION USED FOR PRODUCT
GALV CLOUT NAIL Roof membrane to truss
CSK WOOD SCREW To x gutter bracket
MUSH HEAD BOLT Pipe clip bolt
M6 WASHER Pipe clip
M6 NUT Pipe clip
MOO89 GALV PIPE BRACKET Hang Pipe clip to wall
M1500 ( 90 DEGREE BRACKET ) Fit to inside corner wall plate
JOIST HANGERS Secure internal truss to wall plate
Leofric Building Systems - Broadway Instruction Manual Page 3
Concrete Garage Base
Why do I need a concrete base? Can’t I use paving blocks or slabs, or just put it on tarmac?
e design of the concrete prefabricated building with panels bolted together requires a strong concrete ra
base. Any movement in the base may cause the garage to move.
e concrete base is the customer’s responsibility
e old saying, “a building is as good as its foundations”, is as true for your concrete sectional garage as it is
for any other type of building. e better the specication of the base, the more peace of mind you will have
in the future. If you skimp on the base, you may regret it later!
Concrete base design
Your concrete base needs to be designed properly to be strong enough not to crack or sink over the lifetime of
your garage. A typical concrete sectional garage will weigh between 3 and 4 tonnes.
Your garage base should be designed to suit the soil on your site. For instance, if the soil is clay, with the
likelihood of movement in the future, you will need to reinforce it, and probably make the ra thicker. If your
building is over 30 sq m, you will need to gain approval from your local control oce, who may need to or be
required to inspect and approve your concrete garage base plans.
Ensure that you have a CLEAR and LEVEL base on which to assemble the garage.
Leofric Building Systems - Broadway Instruction Manual Page 4
You should thicken the edges of the base to a depth to suit the ground conditions. e thickness of the
concrete in the base will also depend on the soil conditions. e concrete mix design should be suitable for
a garage base – speak to your supplier and tell them what the concrete is intended for so they can provide
the correct mix. A minimum concrete thickness of 100mm (4”) is normally recommended, laid over at least
the same thickness of well compacted clean hardcore. e hardcore should be “blinded” with sand if you are
going to lay a damp proof membrane (dpm), normally 1200g polythene sheet. Steel reinforcement mesh will
further strengthen your base, your local agent or local builder will advise.
If you intend to store items in your garage once it has been built, we recommend the inclusion of a dpm.
Without the dpm there is no guarantee that damp will not spread into the building. Don’t forget that the base
will need time to “go o” or cure, before it is built on; allow at least a week, or more in winter.
e concrete base should be square. e garage is a rectangle, and needs to sit on a base about 75mm (3”)
larger all round. (In any doubt, seek advice and conrmation of the size of your building from either the
company or from your local agent.) When setting out your base, make sure that the shuttering is square. To
make sure your base is square, measure the diagonals AD and BC – they should be the same. If not, adjust
your shuttering until they are – your base will then be square.
e concrete base should be level. ere must be no slope from side to side, back to front or front to back.
If you build your concrete garage on an unlevel base, the panels may not t together properly, the roof wont
t it may be dicult to lay the necessary concrete llet, there could be a gap under the Up and Over door,
and the roof may not t properly. If the fall is to the rear, you may well get puddles forming at the back of the
garage.
e base must be higher than the surrounding area. It should stand out of the ground by at least 25mm (1”).
If not, water may stand on the base and leak under the panels.
If the ground slopes down to the base, you should ideally dig out a trench 150mm (6“) around the base,
backlling with gravel or pea shingle, aer retaining the existing ground. Don’t forget to take into account
surrounding ground levels when you position your personal door – if the ground is higher than the base, the
door will catch as you open it. Obvious when you think about it, bit late when you have built the garage! If
your concrete garage is at the bottom of a sloping drive, you need to put in a gully to take rainwater away to
a suitable drain. We can provide a timber weather bar to help prevent water getting under the Up and Over
door, but where there is a sloping driveway, a gully is essential.
So, your base should be designed to suit your local conditions. It should be strong enough, at, square and
level, higher than surrounding ground and 150mm (6”) larger than the building size (external dimension).
Finally, your concrete base should be positioned properly. Don’t forget that the Up and Over door can project
up to 1220mm (4) in front of the building when it is being opened, so position the base so that the door
doesn’t foul a wall or other building when you open it. A standard 1981mm (6’6”) Up and Over door projects
910mm (3).
Leofric Building Systems - Broadway Instruction Manual Page 5
PLEASE LOOK UP! Trees, buildings etc can overhang, and branches and gutters can aect the positioning.
Just because it ts on the base, doesn’t mean it will t at eaves height!
Don’t position the building too close to other buildings or walls, as this can form a water trap – always specify
gutters on your garage to minimise the potential for water leaking into your garage. Allow for guttering on
your building if you order it – add in 150mm each side (apex) or 125mm to the length for guttering.
If you are using a local builder to carry out the base works for you, please give him this information before he
starts work.
Leofric Building Systems - Broadway Instruction Manual Page 6
With a spirit level, check the level of the laid base and take the overall measurements to make sure that
the proposed building will sit level and t within the dimensions of the laid base. Where applicable take a
moisture level reading.
With a CHALK LINE mark out the external size of your garage ensuring that it is square, then APPLY black
bitumen tape to the base just inside the CHALK LINE, so you can still see the CHALK LINE when your
concrete panel is in position.
ONLY remove the top layer of tape on the lines that you are working on.
When the top layer of tape has been removed the 40mm x 40mm white PVC strip is tted to the inside of the
DPC tape, facing inwards and tted just past the inner face to the inside of the tape.
MARKING THE BASE
BASE SEAL
Leofric Building Systems - Broadway Instruction Manual Page 7
g 4
Starting in the LEFT hand REAR CORNER assemble your corner using the HEEL AND TOE
method of assembling. Assemble 3 panels each way loosely, then using a SPIRIT LEVEL upright your
panel and tighten the bolts, ensuring that the tops are ush.
Once you have done this CONTINUE with the rest of your building keeping it fairly even until all of your
concrete is assembled. (see g 4) Place doors and windows where required with the header panels tted
above them.
PANEL CONSTRUCTION
Leofric Building Systems - Broadway Instruction Manual Page 8
Where required, a window consists of the frame, one or two short panels and a lintel.
Attach the short panels to each other and to the adjacent standard panels. Stand the window on top of the
short panels, tting the external sill PVC strip to the underneath of the window at the same time, so that it is
square to the inside of the surrounding concrete panels.
Support the window until the lintel is secured on top of the window and to the adjoining panels.
Using the existing holes in the standard concrete panels and the top holes in the short panels, secure the
window in place using TEC screws.
NOTE
ere must be at least one standard panel
width between windows or
between a window and a personal door.
e window handle (if applicable) is
also tted at this stage.
WINDOWS
Leofric Building Systems - Broadway Instruction Manual Page 9