Leuze electronic LSIS 222 Parts list manual

LSIS 222 / LSIS 223
Code reader
en 01-2012/07 50119062
TECHNICAL DESCRIPTION

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Leuze electronic Technical description LSIS 22x 1
Table of contents
1 General information........................................................................................... 6
1.1 Explanation of symbols..................................................................................................... 6
1.2 Declaration of Conformity ................................................................................................. 6
2Safety notices.................................................................................................... 7
2.1 General safety notices....................................................................................................... 7
2.2 Safety standards................................................................................................................ 7
2.3 Approved purpose ............................................................................................................. 7
2.4 Workingsafely ................................................................................................................... 8
3 Device description............................................................................................. 9
3.1 About the code readersof the LSIS22x series............................................................... 9
3.2 Characteristicsof the code readersof the LSIS22x series......................................... 13
3.3 Device construction......................................................................................................... 14
3.4 Stand-alone connection .................................................................................................. 15
4Installation and mounting............................................................................... 16
4.1 Storage, transportation ................................................................................................... 16
4.2 Mountingthe LSIS22x .................................................................................................... 17
4.2.1 Fastening with M4 screws........................................................................................................... 17
4.2.2 Mounting devices......................................................................................................................... 18
4.3 Device arrangement......................................................................................................... 19
4.3.1 Selecting amounting location...................................................................................................... 19
4.3.2 Determining the reading distance ................................................................................................ 20
4.4 Cleaning............................................................................................................................ 20
5 Electrical connection....................................................................................... 21
5.1 Safety noticesfor the electrical connection.................................................................. 22
5.2 Electrical connection of the LSIS22x M5M-R1 ............................................................. 23
5.2.1 LSIS222 M5M-R1 - RS232 interface ......................................................................................... 25
5.2.2 LSIS223M5M-R1 - USB interface.............................................................................................. 26
6 Commissioning................................................................................................ 27
6.1 Startingthe LSIS222 M5M-R1 - RS232 interface ......................................................... 27
6.2 Startingthe LSIS223 M5M-R1 - USB-interface ............................................................. 28
6.3 Operatingmodes............................................................................................................. 28
6.4 LED indicators.................................................................................................................. 29

2 Technical description LSIS 22x Leuze electronic
Table of contents
7Configuration usingconfiguration codes..................................................... 30
7.1 Configuration of interface ............................................................................................... 30
7.1.1 RS232 parameter - LSIS222 M5M-R1 .......................................................................................30
7.1.2 USB parameter - LSIS223M5M-R1............................................................................................33
7.2 Configuration of the readinggate control (trigger) ...................................................... 34
7.2.1 Manual/serial trigger mode...........................................................................................................35
7.2.2 Presentation mode .......................................................................................................................37
7.2.3Streaming presentation mode ......................................................................................................38
7.3 Configuration of the readingproperties........................................................................ 39
7.3.1 Reading the same code multiple times........................................................................................39
7.3.2 Reading multiple different codesin one reading gate ..................................................................40
7.3.3Restricting the read field (centering) ............................................................................................41
7.3.4 Reading inverted bar codes(video reverse) ................................................................................43
7.3.5 Reading codeson LED displays(mobile phone read mode) .......................................................44
7.4 Configuringinput / output............................................................................................... 45
7.4.1 Prefix / suffix (framing) .................................................................................................................45
7.4.2 NoRead output .............................................................................................................................47
7.5 Configuringdecoding(code selection) ......................................................................... 48
7.5.1 Code selection of all supported code types.................................................................................49
7.5.2 Codabar code selection ...............................................................................................................50
7.5.3Code 39 code selection................................................................................................................51
7.5.4 Code 32 Pharmaceutical code selection (PARAF).......................................................................53
7.5.5 Interleaved 2/5 code selection .....................................................................................................54
7.5.6 Code 93 code selection................................................................................................................56
7.5.7 Code 128code selection..............................................................................................................57
7.5.8GS1-128code selection...............................................................................................................58
7.5.9UPC-A code selection ..................................................................................................................59
7.5.10 UPC-E0 code selection ................................................................................................................60
7.5.11 UPC-E1 code selection ................................................................................................................60
7.5.12 EAN/JAN-13code selection .........................................................................................................61
7.5.13EAN/JAN-8code selection...........................................................................................................62
7.5.14 GS1 DataBar Omnidirectional code selection..............................................................................63
7.5.15 GS1 DataBar Limited code selection ...........................................................................................63
7.5.16 GS1 DataBar Expanded code selection.......................................................................................64
7.5.17 PDF417 code selection ................................................................................................................65
7.5.18MicroPDF417 code selection .......................................................................................................66
7.5.19GS1 Composite code selection....................................................................................................67
7.5.20 QR Code code selection ..............................................................................................................68
7.5.21 DataMatrix code selection ...........................................................................................................69
7.5.22 MaxiCode code selection .............................................................................................................70
7.5.23Aztec Code code selection...........................................................................................................71

Leuze electronic Technical description LSIS 22x 3
Table of contents
7.6 Service codes................................................................................................................... 72
7.6.1 Code ID prefix.............................................................................................................................. 72
7.6.2 Decoder revision.......................................................................................................................... 74
7.6.3Software revision ......................................................................................................................... 74
7.6.4 Reset to factory settings.............................................................................................................. 75
8Configuration usingonline commands......................................................... 76
9Diagnosticsand troubleshooting................................................................... 77
9.1 State signalingvia LED ................................................................................................... 77
10 Type overview and accessories..................................................................... 78
10.1 Type overview LSIS22x .................................................................................................. 78
10.2 Mountingdevice accessories......................................................................................... 78
10.3 Ready-made cable accessories...................................................................................... 78
10.3.1 Connection cables....................................................................................................................... 78
10.3.2 Connection cables(8-pin, socket - open cable ends).................................................................. 79
10.3.3Connector, user-configurable, not shielded ................................................................................. 79
11 Maintenance ..................................................................................................... 80
11.1 General maintenance information.................................................................................. 80
11.2 Repairs, servicing............................................................................................................ 80
11.3 Disassembling, packing, disposing............................................................................... 80
12 Specifications.................................................................................................. 81
12.1 General specificationsof the code readers.................................................................. 81
12.2 Dimensioned drawing...................................................................................................... 82
13 Appendix .......................................................................................................... 83
13.1 Declaration of conformity ............................................................................................... 83
13.2 ASCII character set .......................................................................................................... 84
13.3 Sample codes................................................................................................................... 88
13.3.1 Bar codesmodule 0.3.................................................................................................................. 88
13.3.2 Bar codesmodule 0.5.................................................................................................................. 89
13.3.3Other sample codes..................................................................................................................... 90
13.4 Programmingcodesfor the configuration .................................................................... 92

4 Technical description LSIS 22x Leuze electronic
Figures and tables
Figure 3.1: Application example: omnidirectional reading of 1D-codes......................................................... 11
Figure 3.2: Application example: reading 1D-codes in automatic handling machines...................................11
Figure 3.3: Application example: reading 2D-codes in presentation mode ................................................... 12
Figure 3.4: Application example: reading of 2D-codes in intralogistics ......................................................... 12
Figure 3.5: Device construction .....................................................................................................................14
Figure 3.6: Stand-alone connection............................................................................................................... 15
Figure 4.1: Device name plate LSIS 22x ....................................................................................................... 16
Figure 4.2: Fastening options using M4 threaded holes ...............................................................................17
Figure 4.3: BT 8-0 mounting device...............................................................................................................18
Figure 4.4: BTU 300M - D… mounting device............................................................................................... 19
Figure 4.5: Reading distance as a function of resolution/code type ..............................................................20
Figure 5.1: Location of the electrical connection ...........................................................................................21
Figure 5.2: Connections of the LSIS 22x.......................................................................................................23
Figure 5.3: External wiring of the switching input ..........................................................................................24
Figure 5.4: External wiring of the switching output ........................................................................................24
Figure 5.5: RS 232 pin assignments..............................................................................................................25
Figure 5.6: USB pin assignment....................................................................................................................26
Figure 6.1: LEDs of the LSIS 22x ..................................................................................................................29
Figure 7.1: Configuration code RS 232 standard parameters .......................................................................30
Figure 7.2: Configuration codes RS 232 baud rate .......................................................................................31
Figure 7.3: Configuration codes RS 232 data format ....................................................................................32
Figure 7.4: Configuration code USB standard parameters (keyboard emulation) .........................................33
Figure 7.5: Configuration code for USB COM port emulation........................................................................33
Figure 7.6: Configuration codes for setting the manual/serial trigger mode .................................................. 35
Figure 7.7: Configuration code for setting the read time-out time..................................................................35
Figure 7.8: Example: Setting a read time-out time of 5 seconds...................................................................36
Figure 7.9: Configuration code for setting the presentation mode.................................................................37
Figure 7.10: Configuration code for setting the hands free time-out time........................................................ 37
Figure 7.11: Configuration codes for setting the streaming presentation mode ..............................................38
Figure 7.12: Configuration codes for setting the reread delay time .................................................................39
Figure 7.13: Configuration code for setting the read time-out time.................................................................. 40
Figure 7.14: Configuration codes for switching the multiple read option on/off ...............................................40
Figure 7.15: Restricting the read field with the centering option......................................................................41
Figure 7.16: Configuration codes for switching the centering option on/off .....................................................42
Figure 7.17: Configuration code for switching the video reverse option on and off.........................................43
Figure 7.18: Configuration codes for switching-on the mobile phone read mode option.................................44
Figure 7.19: Configuration codes for setting the prefix....................................................................................45
Figure 7.20: Configuration codes for setting the prefix....................................................................................46
Figure 7.21: Configuration code for switching the NoRead output option on/off ............................................. 47
Figure 7.22: Configuration codes for activating/deactivating all code types.................................................... 49
Figure 7.23: Configuration codes for activating/deactivating the Codabar code type......................................50
Figure 7.24: Configuration codes for activating/deactivating the Code 39 code type......................................51
Figure 7.25: Configuration codes for handling the check character with Code 39 .......................................... 52
Figure 7.26: Configuration codes for activating/deactivating the Code 32 Pharmaceutical code type............53
Figure 7.27: Configuration codes for activating/deactivating the Interleaved 2/5 code type............................54
Figure 7.28: Configuration codes for handling the check character with Code Interleaved 2/5.......................55
Figure 7.29: Configuration codes for activating/deactivating the Code 93 code type......................................56
Figure 7.30: Configuration codes for activating/deactivating the Code 128 code type....................................57

Leuze electronic Technical description LSIS 22x 5
Figures and tables
Figure 7.31: Configuration codes for activating/deactivating the GS1-128 code type..................................... 58
Figure 7.32: Configuration codes for activating/deactivating the UPC-A code type........................................ 59
Figure 7.33: Configuration codes for activating/deactivating the UPC-E0 code type...................................... 60
Figure 7.34: Configuration codes for activating/deactivating the UPC-E1 code type...................................... 60
Figure 7.35: Configuration codes for activating/deactivating the EAN/JAN-13 code type............................... 61
Figure 7.36: Configuration codes for activating/deactivating the EAN/JAN-8 code type................................. 62
Figure 7.37: Configuration codes for activating/deactivating the GS1 DataBar Omnidirectional code type.... 63
Figure 7.38: Configuration codes for activating/deactivating the GS1 DataBar Limited code type ................. 63
Figure 7.39: Configuration codes for activating/deactivating the GS1 DataBar Expanded code type............. 64
Figure 7.40: Configuration codes for activating/deactivating the PDF417 code type...................................... 65
Figure 7.41: Configuration codes for activating/deactivating the MicroPDF417 code type ............................. 66
Figure 7.42: Configuration codes for activating/deactivating the GS1 Composite code type.......................... 67
Figure 7.43: Configuration codes for activating/deactivating the QR Code code type .................................... 68
Figure 7.44: Configuration codes for activating/deactivating the Data Matrix code type................................. 69
Figure 7.45: Configuration codes for activating/deactivating the MaxiCode code type................................... 70
Figure 7.46: Configuration codes for activating/deactivating the Aztec Code code type................................. 71
Figure 7.47: Service code for temporarily transmitting the code ID as prefix.................................................. 72
Table 7.1: Code IDs of the code types for the LSIS 22x .............................................................................. 72
Figure 7.48: Service code for outputting the revision number of the decoder hardware................................. 74
Figure 7.49: Service code for outputting the revision number of the decoder software .................................. 74
Figure 7.50: Service code for resetting to factory settings .............................................................................. 75
Table 9.1: LED states................................................................................................................................... 77
Table 10.1: Type overview LSIS 22x.............................................................................................................. 78
Table 10.2: Mounting devices for the LSIS 22x.............................................................................................. 78
Table 10.3: Connection cables for LSIS 222 M5M-R1................................................................................... 78
Table 10.4: Connection cables for LSIS 223 M5M-R1................................................................................... 78
Table 10.5: Pin assignments KB M12/8-…-BA.............................................................................................. 79
Table 10.6: Connection cable for the LSIS 22x.............................................................................................. 79
Table 10.7: Connectors for the LSIS 22x ....................................................................................................... 79
Table 12.1: Specifications of the LSIS 22x M5M-R1 code reader.................................................................. 81
Figure 12.1: Dimensioned drawing code reader LSIS 22x .............................................................................. 82
Figure 13.1: Bar code sample (module 0.3) .................................................................................................... 88
Figure 13.2: Bar code sample (module 0.5) .................................................................................................... 89
Figure 13.3: Sample codes.............................................................................................................................. 90
Figure 13.4: Sample codes.............................................................................................................................. 91
Figure 13.5: Programming codes for configuration ......................................................................................... 92
Figure 13.6: Programming codes for configuration ......................................................................................... 93

General information
6 Technical description LSIS 22x Leuze electronic
1 General information
1.1 Explanation of symbols
The symbols used in this technical description are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply
with this information results in injuries to persons or damage to the equipment.
Notice!
This symbol indicates text passages containing important information.
1.2 Declaration of Conformity
The code readers of the LSIS 22x series have been developed and manufactured in
accordance with the applicable European standards and directives.
Notice!
You can find the Declaration of Conformity of the devices in chapter 13.1 on page 83.
The manufacturer of the product, Leuze electronic GmbH & Co. KG in D-73277 Owen,
possesses a certified quality assurance system in accordance with ISO 9001.
UL
US
C
LISTED

Safety notices
Leuze electronic Technical description LSIS 22x 7
TNT 35/7-24V
2 Safety notices
2.1 General safety notices
Documentation
All entries in this technical description must be heeded, in particular the present chapter
"Safety notices". Keep this technical description in a safe place. It should be available at all
times.
Safety regulations
Observe the locally applicable regulations and the rules of the employer's liability insurance
association.
Repair
Repairs must only be carried out by the manufacturer or an authorized representative.
2.2 Safety standards
The code readers of the LSIS 22x series were developed, manufactured and tested in
accordance with the applicable safety standards. They correspond to the state of the art.
2.3 Approved purpose
Attention!
The protection of personnel and the device cannot be guaranteed if the device is operated
in a manner not complying with its intended use.
Code readers of the LSIS 22x series are designed for all applications involving industrial
code reading of 1- and 2-dimensional codes, e.g., in storage and materials handling.
In particular, unauthorized uses include:
• in rooms with explosive atmospheres
• operation for medical purposes

Safety notices
8 Technical description LSIS 22x Leuze electronic
2.4 Working safely
Attention!
Access to or changes on the device, except where expressly described in this operating
manual, is not authorized.
Safety regulations
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
Qualified personnel
Mounting, commissioning and maintenance of the device must only be carried out by qual-
ified personnel.
Electrical work must be carried out by a certified electrician.
Notice!
The code readers of the LSIS 22x family conform with the free group acc.to EN 62471:2008.
Illumination systems of the free group pose no photobiological danger.

Device description
Leuze electronic Technical description LSIS 22x 9
TNT 35/7-24V
3 Device description
3.1 About the code readers of the LSIS 22x series
Code readers of the LSIS 22x series perform numerous tasks in industrial code reading
such as:
• automatic handling and testing machines
• manual reading by having the worker hold up the code
• automatic reading in robot systems
• reading stationary codes
• in analysis automation
• part traceability with code labels
• reading moving codes
• omnidirectional reading of bar codes
Code readers from the LSIS 22x 2 series are available with various interface models:
• LSIS 222 M5M-R1 with RS 232 interface
• LSIS 223 M5M-R1 with USB interface
The extensive options for device configuration using configuration codes enable adaptation
to a multitude of reading tasks.

Device description
10 Technical description LSIS 22x Leuze electronic
Functions overview
Features LSIS 222 … LSIS 223 …
General performance characteristics
Sturdy metal housing XX
RS 232 interface X
Voltage supply 10 … 30VDC X
USB interface X
Voltage supply 5VDC X
1D-code reading
1D-codes (Code 39, Code 128, Interleaved 2/5, Codabar, EAN/UPC,
GS1 128, GS1 Databar, among others) XX
Omnidirectional reading XX
Multiple code reading XX
2D-code reading
2D-codes (Data Matrix Code ECC 200, Aztec, QR Code, PDF417,
Micro PDF, Composite codes and similar) XX
Omnidirectional reading XX
Multiple code reading XX

Device description
Leuze electronic Technical description LSIS 22x 11
TNT 35/7-24V
1D-code reading application examples
Figure 3.1: Application example: omnidirectional reading of 1D-codes
Figure 3.1 shows the omnidirectional reading of 1D-codes.
Figure 3.2: Application example: reading 1D-codes in automatic handling machines
Figure 3.2 shows the reading of 1D-codes in automatic handling machines.

Device description
12 Technical description LSIS 22x Leuze electronic
2D-code reading application examples
Figure 3.3: Application example: reading 2D-codes in presentation mode
Figure 3.3 shows the reading of 2D-codes in presentation mode.
Figure 3.4: Application example: reading of 2D-codes in intralogistics
Figure 3.4 shows the reading of 2D-codes in intralogistics.

Device description
Leuze electronic Technical description LSIS 22x 13
TNT 35/7-24V
3.2 Characteristics of the code readers of the LSIS 22x series
Performance characteristics:
• Diverse mounting options with dovetail technology or mounting threads on the rear,
bottom and narrow side of the device.
• Integrated red LED illumination for homogeneous illumination of the rectangular field
of view.
• Green target LED (aimer) for perfect alignment on the code.
• Trigger button for manual triggering.
• Adjustment of all device parameters via configuration codes.
No additional software needs to be installed.
• M12 connection.
• 1 switching input for activation (trigger).
• 1 switching output for the signaling of states.
• Heavy-duty housing of protection class IP 65.
Notice!
Information on technical data and characteristics can be found in chapter 12.1 on page 81.
General information
Code reading occurs by actuating the trigger button, by a trigger signal at the switching
input, by a trigger command via the serial interface and in the permanent reading mode
(presentation mode).
Two LEDs provide optical information on the current operating state of the device.
The read code contents are output via the serial interface and, depending on device,
RS 232 or USB (either keyboard emulation or COM port emulation).
A switching input SWI and a switching output SWO control, e.g., the triggering of the
LSIS 22x or the communication with external devices such as a PLC.

Device description
14 Technical description LSIS 22x Leuze electronic
3.3 Device construction
Figure 3.5: Device construction
LEDs and buttons
Reading window with
LED illumination
and aimer
4 mounting threads below
Dovetail mounts and
2 mounting threads on
the rear
M12 connection technology
2 dovetail mounts on the
left and right side

Device description
Leuze electronic Technical description LSIS 22x 15
TNT 35/7-24V
3.4 Stand-alone connection
The code readers of the LSIS 22x series can be operated as individual "stand alone"
devices. The LSIS 22x features an 8-pin M12 connector for the electrical connection of the
supply voltage, the interface and the switching input and output. The connector can be
turned 90°, thereby allowing cables to be laid optimally even in constrained spaces.
Figure 3.6: Stand-alone connection
Typically, the configuration codes are used to configure the LSIS 22x. Configuration via
online commands is also possible.
The switching input and output are used for reading-gate control and for signaling
successful reading.
The LSIS 22x can exchange data with the host computer via the RS 232 or USB interface.
The framing protocol used for this purpose can be adapted to the specific application. With
the USB interface, keyboard emulation is also possible.
Turning connector, turnable by 90°
Host interface (RS 232 or USB),
supply voltage + 2 I/O

Installation and mounting
16 Technical description LSIS 22x Leuze electronic
4 Installation and mounting
4.1 Storage, transportation
Attention!
When transporting or storing, package the device so that it is protected against collision and
humidity. Optimal protection is achieved when using the original packaging. Heed the
required environmental conditions specified in the technical data.
Unpacking
Check the packaging for any damage. If damage is found, notify the post office or ship-
ping agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the name plate
•Packageinsert
The name plate provides information as to what LSIS type your device is. For specific infor-
mation, please refer to chapter 10.
Name plates of the code readers of the LSIS 22x series
Figure 4.1: Device name plate LSIS 22x
Save the original packaging for later storage or shipping.
If you have any questions concerning your shipment, please contact your supplier or your
local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.

Installation and mounting
Leuze electronic Technical description LSIS 22x 17
TNT 35/7-24V
4.2 Mounting the LSIS 22x
The LSIS 22x code readers can be mounted in various ways:
• Via four M4 mounting threads on the bottom of the device
• Via two M4 mounting threads on the rear side of the device
• Via three dovetail mounts on the housing sides and the sensor back.
Appropriate mounting devices are available for all types of fastening.
4.2.1 Fastening with M4 screws
Figure 4.2: Fastening options using M4 threaded holes
Notice!
Dimensioned drawing can be found in chapter 12.2 on page 82.
M4, thread depth 3.5mm

Installation and mounting
18 Technical description LSIS 22x Leuze electronic
4.2.2 Mounting devices
The following mounting devices are available for fastening the LSIS 22x to the dovetail
fittings:
•BT 8-0 mounting block for dovetail (part no. 50036196)
•BTU 300M - D10 through hole fastening for rod D = 10 mm or cheek 1.5 … 4mm
(part no. 50117253)
•BTU 300M - D12 through hole fastening for rod D = 12 mm or cheek 1.5 … 4mm
(part no. 50117252)
•BTU 300M - D14 through hole fastening for rod D = 14 mm or cheek 1.5 … 4mm
(part no. 50117251)
BT 8-0 mounting device
Figure 4.3: BT 8-0 mounting device
Clamped holding device
for dovetail fitting of the
LSIS 22x
All dimensions in mm
Dovetail fitting
of the LSIS 22x