Lexmark C2240 User manual
Product information
Product name:
Lexmark C2240; Lexmark C2325dw; Lexmark C2425dw; Lexmark C2535dw; Lexmark CS421dn; Lexmark CS521dn; Lexmark
CS622de
Machine type:
5029
Model(s):
038, 230, 238, 430, 438, 636, 696
Edition notice
June 29, 2018
The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK
INTERNATIONAL, INC., PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. Some states do not allow disclaimer of express or implied warranties in certain transactions; therefore, this statement
may not apply to you.
This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information
herein; these changes will be incorporated in later editions. Improvements or changes in the products or the programs described
may be made at any time.
References in this publication to products, programs, or services do not imply that the manufacturer intends to make these available
in all countries in which it operates. Any reference to a product, program, or service is not intended to state or imply that only that
product, program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any
existing intellectual property right may be used instead. Evaluation and verification of operation in conjunction with other products,
programs, or services, except those expressly designated by the manufacturer, are the user’s responsibility.
Trademarks
Lexmark and the Lexmark logo are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
PCL® is a registered trademark of the Hewlett-Packard Company. PCL is Hewlett-Packard Company’s designation of a set of printer
commands (language) and functions included in its printer products. This printer is intended to be compatible with the PCL language.
This means the printer recognizes PCL commands used in various application programs, and that the printer emulates the functions
corresponding to the commands.
PostScript is a registered trademark of Adobe Systems Incorporated in the United States and/or other countries.
All other trademarks are the property of their respective owners.
© 2018 Lexmark International, Inc.
All rights reserved.
P/N
5029
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General information
Printer model configurations
The LexmarkTM C2240, C2325, C2425, C2535, CS421, CS521, CS622 printers are network‑capable,
multifunction laser printers. The printers support color and monochrome printing and are embedded with home
screen solutions and applications. All information in this service manual pertains to all models unless explicitly
noted.
The printers are available in the following models:
Model Configurations Machine type/model
C2240 Network-ready color laser printer with 4.3” color
touchscreen and internal duplex printing for small
workgroups
5029‑696
C2325dw Network-ready color laser printer with 2‑line display
and internal duplex printing for small workgroups
5029‑038
C2425dw Network-ready color laser printer with 2.4” color
display and internal duplex printing for small
workgroups
5029‑238
C2535dw Network-ready color laser printer with 2.4” color
display and internal duplex printing for small
workgroups
5029‑438
CS421dn Network-ready color laser printer with 2.4” color
display and internal duplex printing for small
workgroups
5029‑230
CS521dn Network-ready color laser printer with 2.4” color
display and internal duplex printing for small
workgroups
5029‑430
CS622de Network-ready color laser printer with 4.3” color
touchscreen and internal duplex printing for small
workgroups
5029‑636
5029
General information
23
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Parts catalog
Legend
The following column headings are used in the parts catalog:
•Asm‑index—Identifies the item in the illustration
•P/N—Identifies the part number of a FRU
•Units/mach—Refers to the number of units in a printer
•Units/opt—Refers to the number of units in an option
•Units/FRU—Refers to the number of units in a FRU
•Description—A brief description of the part
The following abbreviations are used in the parts catalog:
•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not shown in the
illustration.
•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.
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Parts catalog
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Assembly 1: 2-line control panel
1
2
4
3
5
6
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Assembly 1: 2-line control panel
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X2070 1 1 CS321 control panel
badge cover
“2‑line control panel badge cover
removal” on page 285
1 41X2127 1 1 SC2325 control panel
badge cover
“2‑line control panel badge cover
removal” on page 285
2 41X2044 1 1 2-line control panel bezel “2‑line control panel bezel removal”
on page 287
3 41X2047 1 1 2-line control panel
assembly
“2‑line control panel assembly
removal” on page 290
4 41X2045 1 1 2-line control panel top
cover
“2‑line control panel top cover
removal” on page 291
5 41X2046 1 1 2-line control panel
ribbon cable
“2‑line control panel top cover
removal” on page 291
6 41X1305 1 1 2-line control panel base
cover
“Control panel base removal” on
page 284
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Assembly 2: 2.4-inch and 4.3-inch control panel
2
3
1
4
7
5
6
8
9
10
11
12
13
14
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Assembly 2: 2.4-inch and 4.3-inch control panel
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X2049 1 1 CS421 control panel badge
cover
“2.4‑inch control panel badge
cover removal” on page 286
1 41X2050 1 1 CS521 control panel badge
cover
“2.4‑inch control panel badge
cover removal” on page 286
1 41X2132 1 1 SC2425 control panel
badge cover
“2.4‑inch control panel badge
cover removal” on page 286
1 41X2133 1 1 SC2535 control panel
badge cover
“2.4‑inch control panel badge
cover removal” on page 286
2 41X1304 1 1 2.4-inch control panel bezel
(CS421, C2425, CS521, and
CS2535)
“2.4‑inch control panel bezel
removal” on page 287
3 41X1627 1 1 2.4-inch control panel
assembly (CS421, C2425,
CS521, and CS2535)
“2.4‑inch control panel top cover
removal” on page 292
4 41X1308 1 1 Headphone cable --
541X1309 1 12.4‑inch control panel FFC
(CS421, C2425, CS521, and
CS2535)
“2.4‑inch control panel top cover
removal” on page 292
5 41X2021 1 1 4.3-inch control panel FFC
(CS622 and CS2240)
“4.3‑inch control panel top cover
removal” on page 294
6 41X2021 1 1 Control panel ribbon cable --
741X1307 1 1USBcable “Front USB cable removal” on
page 301
8 41X1305 1 1 Control panel base cover “Control panel base removal” on
page 284
9 41X1306 1 1 4.3-inch control panel top
cover (CS622 and CS2240)
“4.3‑inch control panel top cover
removal” on page 294
10 41X2113 1 1 4.3-inch control panel
assembly (CS622 and
CS2240)
“4.3‑inch control panel top cover
removal” on page 294
11 41X1302 1 1 4.3-inch control panel bezel
(CS622 and CS2240)
“4.3‑inch control panel bezel
removal” on page 288
12 41X2115 1 1 4.3-inch control panel
keyboard cover without
volume (CS622 and
CS2240)
“4.3‑inch control panel top cover
removal” on page 294
13 41X1310 1 1 4.3-inch control panel
keyboard cover (CS622
and CS2240)
“4.3‑inch control panel top cover
removal” on page 294
14 41X2048 1 1 CS622 control panel badge
cover
“4.3‑inch control panel badge
cover removal” on page 286
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Parts catalog
381
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Assembly 3: Covers
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Parts catalog
382
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Assembly 3: Covers
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X7633 1 1 Top cover “Top cover removal” on page 340
240X7621 1 1Tonercover --
3 40X9244 1 1 Front toner door bracket --
441X0397 1 1Systemfan “System fan removal” on page 336
541X2100 1 1Rearcover,CS62x “Rear cover removal” on page 337
5 41X1788 1 1 Rear cover, CS3x, CS4x,
CS52x
“Rear cover removal” on page 337
640X7630 1 1Rightcover “Right cover removal” on page 254
7 41X1285 1 1 250-sheet tray assembly --
8 40X7619 1 2 Door straps --
9 41X1286 1 1 Front door assembly “Front door removal” on page 278
10 41X1305 1 1 Control pane base “Control panel base removal” on
page 284
11 41X1291 1 1 Left cover “Left cover removal” on page 241
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Parts catalog
384
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Assembly 4: Paper path and frame
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Parts catalog
385
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Assembly 4: Paper path and frame
Asm-index P/N Units/mach Units/FRU Description Removal procedure
141X2305 1 1Fuserdeflector “Exit deflector removal” on page 308
2 41X2349 1 1 Narrow media/bin full
flag
“Narrow media/bin full sensor flag
removal” on page 346
341X2350 1 1Rightdeflectorflag
“Right output bin deflector removal” on
page 348
4 41X1041 1 1 110 V Fuser “Fuser removal” on page 305
4 41X1300 1 1 220 V Fuser “Fuser removal” on page 305
4 41X1299 1 1 100 V Fuser “Fuser removal” on page 305
541X1040 1 1Printhead “Printhead removal” on page 346
6 40X7629 1 1 Motor (fuser drive) “Motor (fuser drive) removal” on
page 257
7 41X2327 1 1 Subframe cable cover --
8 41X1312 1 1 Lower right subframe “Lower right frame removal” on
page 322
940X5168 2 2Picktires “Pick tires removal” on page 310
10 41X1292 1 1 Media feeder “Tray 1 media feeder removal” on
page 333
11 41X1039 1 1 Imaging kit “Imaging kit removal” on page 273
12 41X0580 1 1 Transfer module guide “Transfer module guide removal” on
page 329
13 41X2326 1 1 Lower left subframe “Lower left frame removal” on page
312
14 41X1724 1 1 Drive unit motor kit “Motor (drive unit) removal” on
page 244
15 41X1289 1 1 EP drive assembly “EP drive assembly removal” on
page 244
NS 41X2360 4 4 Sub‑frame foot --
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Assembly 5: Electronics
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Parts catalog
387
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Assembly 5: Electronics
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X1789 1 1 Controller board (CS421
and C2425)
“Controller board removal” on
page 339
1 41X2098 1 1 Controller board (CS521
and CS2535)
“Controller board removal” on
page 339
1 41X1790 1 1 Controller board (CS622
and CS2240)
“Controller board removal” on
page 339
1 41X2140 1 1 Controller board (CS2325) “Controller board removal” on
page 339
2 40X7620 1 1 Toner meter card “TMC card removal” on page 258
3 41X1042 1 1 High voltage power supply “HVPS removal” on page 264
4 40X7301 3 1 Photo sensors:
•Sensor (tray present)
•Sensor (duplex)
•Sensor (narrow
media/bin full)
“Sensor (tray present) removal” on
page 332
“Sensor (duplex) removal” on
page 328
“Sensor (narrow media/output bin
full) removal” on page 344
5 41X1290 1 1 Weather station “Weather station service check” on
page 174
6 40X5413 1 1 Sensor (fuser exit) “Sensor (fuser exit) removal” on
page 249
7 41X2019 1 1 110 W low-voltage power
supply (CS2325)
“LVPS removal” on page 247
7 41X1043 1 1 175 W low voltage power
supply ( CS421, C2425,
CS521, CS2535, CS622
and CS2240)
“LVPS removal” on page 247
NS 41X1311 1 1 Speaker (CS622) “Speaker (CS622) removal” on
page 254
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Parts catalog
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Assembly 6: Cables and sensors
5A
5B
5C
5D
5E
5F
5G
5H
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Parts catalog
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Assembly 6: Cables and sensors
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X1904 1 1 Sensor (left toner patch with
thermistor)
“Sensors (toner patch)
removal” on page 261
2 41X2348 1 1 Sensor (right toner patch with
thermistor)
“Sensors (toner patch)
removal” on page 261
3 41X1722 1 1 Waste toner bottle contact
block
“Waste toner bottle contact
block removal” on page 277
4 41X1723 4 1 Toner cartridge contact “Toner cartridge contacts
removal” on page 275
5A 41X2328 1 1 Fuser exit narrow media to
controller board
--
5B 41X2329 1 1 Fuser/input sensor cable --
5C 41X2332 1 1 LVPS to controller board cable --
5D 41X2330 1 1 EP motor to controller board
cable
--
5E 41X2335 1 1 Tray 2 to controller board cable --
5F 41X2334 1 1 HVPS to controller board cable --
5G 41X2336 1 1 Tray present sensor cable --
5H 41X2331 1 1 AC power to LVPS cable --
6 40X7641 1 1 Control panel and USB port
cable pack
--
7 41X1561 1 1 Front and right side interlock
switch cover assembly
“Interlock switch cover
assembly removal” on
page 282
NS 41X2333 1 1 Weather station cable “Weather station removal” on
page 297
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Parts catalog
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