LG G1610 User manual

Service Manual Model : G1610
Service Manual
G1610
P/N : MMBD0045701 Date : February 2005 / Issue 1.0

- 1 -
Table Of Contents
1.INTRODUCTION ...................................2
1.1 Purpose ........................................................2
1.2 Regulatory Information ................................2
1.3 Abbreviations ...............................................4
2. PERFORMANCE ................................ 6
2.1 H/W Feature ...............................................6
2.2 Technical Specification ...............................7
3. TECHNICAL BRIEF ..........................11
3.1 Transceiver (SI4205, U401) ......................11
3.2 Power Amplifier Module (RF3133, U400) .16
3.3 13 MHz Clock ......................................... 17
3.4 Power Supplies for RF Circuits ................17
3.5 Digital Main Processor (AD6525, U100)...18
3.6 Analog Main Processor (AD6521, U101)..22
3.7 Power Management IC (ADP3522, U301) . 25
3.8 Memory (U300) ........................................27
3.9 LCD and LCD Backlight .......................... 28
3.10 Keypad Switches and Key Backlight
Illumination .............................................29
3.11 Microphone ........................................... 30
3.12 Dual Mode Speaker and MIDI IC ......... 31
3.13 Headset Jack Interface ......................... 33
3.14 Bluetooth section Description .................34
4. TROUBLE SHOOTING .................... 36
4.1 RF Components....................................... 36
4.2 RX Trouble .............................................. 37
4.3 TX Trouble .............................................. 44
4.4 Power On Trouble ....................................52
4.5 Charging Trouble ..................................... 54
4.6 LCD Trouble .............................................56
4.7 Receiver Trouble ..................................... 57
4.8 Speaker Trouble .......................................58
4.9 MIC Trouble .............................................60
4.10 Vibrator Trouble .................................... 61
4.11 Key Backlight LED Trouble .....................63
4.12 SIM Detect Trouble ............................... 64
4.13 Ear Jack Trouble ....................................65
4.14 Bluetooth Trouble....................................67
5. DISASSEMBLY INSTRUCTION ........69
6. DOWNLOAD AND CALIBRATION .. 75
6.1 Download .................................................75
6.2 Calibration ................................................82
7. BLOCK DIAGRAM ...........................85
8. CIRCUIT DIAGRAM...........................87
9. PCB LAYOUT ....................................93
10. ENGINEERING MODE ...................95
10.1 BB Test [MENU 1] ................................95
10.2 RF Test [MENU 2] ................................97
10.3 MF Mode [MENU 3]..............................97
10.4 Trace option [MENU 4] .........................98
10.5 Call Timer [MENU 5].............................98
10.6 Fact. Reset [MENU 6] ..........................98
10.7 S/W version [MENU 7] .........................98
11. STAND ALONE TEST......................99
11.1 What’s the Standalone Test? ................99
11.2 Standalone Test Equipment Setup......100
11.3 HW Test : Software for Standalone
Test Setup ...........................................101
11.4 Tx Stand alone Test Setting ................102
11.5 Rx Stand alone Test Setting................104
12. AUTO CALIBRATION ....................106
12.1 Overview .............................................106
12.2 Equipment List ....................................106
12.3 Equipment Setup ................................107
12.4 AGC for RX .........................................108
12.5 APC for TX..........................................108
12.6 ADC.....................................................109
12.7 How to do calibration ..........................109
13. EXPLODED VIEW &
REPLACEMENT PART LIST.........111
13.1 Exploded View ....................................111
13.2 REPLACEMENT PARTS ....................113
13.3 ACCESSORY .....................................125

1. INTRODUCTION
- 2 -
1.INTRODUCTION
1.1 Purpose
This manual provides the information necessary to repair, calibration, description and download
the features of G1610.
1.2 Regulatory Information
A. Security
Toll fraud, the unauthorized use of telecommunications system by an unauthorized part (for
example, persons other than your company’s employees, agents, subcontractors, or person
working on your company’s behalf) can result in substantial additional charges for your
telecommunications services. System users are responsible for the security of own system.
There may be risks of toll fraud associated with your telecommunications system. System
users are responsible for programming and configuring the equipment to prevent unauthorized
use. The manufacturer does not warrant that this product is immune from the above case but
will prevent unauthorized use of common-carrier telecommunication service of facilities
accessed through or connected to it. The manufacturer will not be responsible for any charges
that are resulted from such unauthorized use.
B. Incidence of Harm
If a telephone company determines that the equipment provided to customer is faulty and
possibly causing harm or interruption in service to the telephone network, it should disconnect
telephone service until repair can be done. A telephone company may temporarily disconnect
service as long as repair is not done.
C. Changes in Service
Alocal telephone company may make changes in its communications facilities or procedure. If
these changes could reasonably be expected to affect the use of this phone or compatibility
with the network, the telephone company is required to give advanced written notice to the
user, allowing the user to take appropriate steps to maintain telephone service.
D. Maintenance Limitations
Maintenance limitations on this model must be performed only by the manufacturer or its
authorized agent. Therefore, note that unauthorized alternations or repair may affect the
regulatory status of the system and may void any remaining warranty.
E. Notice of Radiated Emissions
This model complies with rules regarding radiation and radio frequency emission as defined by
local regulatory agencies. In accordance with these agencies, you may be required to provide
information such as the following to the end user.

1. INTRODUCTION
- 3 -
F. Pictures
The pictures in this manual are for illustrative purposes only; your actual hardware may look
slightly different.
G. Interference and Attenuation
Phone may interfere with sensitive laboratory equipment, medical equipment, etc. Interference
from unsuppressed engines or electric motors may cause problems.
H. Electrostatic Sensitive Devices
ATTENTION
Boards, which contain Electrostatic Sensitive Device (ESD), are indicated by the sign.
Following information is ESD handling:
Service personnel should ground themselves by using a wrist strap when exchange system
boards.
When repairs are made to a system board, they should spread the floor with anti-static mat
which is also grounded.
Use a suitable, grounded soldering iron.
Keep sensitive parts in these protective packages until these are used.
When returning system boards or parts like EEPROM to the factory, use the protective
package as described.

1. INTRODUCTION
- 4 -
1.3 Abbreviations
For the purposes of this manual, following abbreviations apply:
APC Automatic Power Control
BB Baseband
BER Bit Error Rate
CC-CV Constant Current – Constant Voltage
DAC Digital to Analog Converter
DCS Digital Communication System
dBm dB relative to 1 milli watt
DSP Digital Signal Processing
ESD Electrostatic Discharge
FPCB Flexible Printed Circuit Board
GMSK Gaussian Minimum Shift Keying
GPIB General Purpose Interface Bus
GSM Global System for Mobile Communications
IPUI International Portable User Identity
IF Intermediate Frequency
LCD Liquid Crystal Display
LDO Low Drop Output
LED Light Emitting Diode
OPLL Offset Phase Locked Loop
PAM Power Amplifier Module
PCB Printed Circuit Board
PGA Programmable Gain Amplifier
PLL Phase Locked Loop
PSTN Public Switched Telephone Network
RF Radio Frequency
RLR Receiving Loudness Rating
RMS Root Mean Square
RTC Real Time Clock
SAW Surface Acoustic Wave

1. INTRODUCTION
- 5 -
SIM Subscriber Identity Module
SLR Sending Loudness Rating
SRAM Static Random Access Memory
PSRAM Pseudo SRAM
STMR Side Tone Masking Rating
TA Travel Adapter
TDD Time Division Duplex
TDMA Time Division Multiple Access
UART Universal Asynchronous Receiver/Transmitter
VCO Voltage Controlled Oscillator
VCTCXO Voltage Control Temperature Compensated Crystal Oscillator
WAP Wireless Application Protocol

2. PERFORMANCE
- 6 -
2. PERFORMANCE
2.1 H/W Features
Item FeatureComment
Li-ion, 950 mAh
Standard Battery Size: 35.00 x 53.45 x 5.7mm
Weight: 30.00g
Under the minimum current consumption environment
Stand by Current(such as paging period 9), the level of standby current
is below 4mA.
Talk timeUp to 3 hours (GSM TX Level 7)
Stand by timeUp to 200 hours (Paging Period: 9, RSSI: -85 dBm)
Charging time 3.5 hours
RX SensitivityGSM, EGSM: –105dBm, DCS: –105dBm
TX output power GSM, EGSM: 32dBm (Level 5),
DCS: 29dBm (Level 0)
GPRS compatibility Class 10
SIM card type 3V Small
Display 128 x 128 pixel 65K Color
Hard icons. Key Pad;
Status Indicator 0 ~ 9, #,
*
,Up/Down/Left/Right Navigation Key,
OK key, Confirm key, Clear Key, Back Key,
SendKey, END/PWR Key
ANT Internal
EAR Phone Jack Yes
PC SynchronizationYes
Speech coding EFR/FR/HR
Data and Fax Yes
Vibrator Yes
Loud Speaker Yes
Voice Recording Yes
C-Mike Yes
Receiver Yes
Travel Adapter Yes
Options Hands-free kit, CLA, Data Kit

2. PERFORMANCE
- 7 -
2.2 Technical Specification
ItemDescription Specification
GSM, EGSM
Offset from Carrier (kHz). Max. dBc
100 +0.5
200 –30
250 –33
400 –60
600~ <1,200 –60
1,200~ <1,800 –60
1,800~ <3,000 –63
3,000~ <6,000 –65
5 Output RF Spectrum 6,000 –71
(due to modulation) DCS
Offset from Carrier (kHz). Max. dBc
100 +0.5
200 –30
250 –33
400 –60
600~ <1,200 –60
1,200~ <1,800 –60
1,800~ <3,000 –65
3,000~ <6,000 –65
6,000 –73
GSM, EGSM
Offset from Carrier (kHz). Max. dBm
400 –19
600 –21
1,200 –21
6 Output RF Spectrum 1,800 –24
(due to switching GSM
transient)
Offset from Carrier (kHz). Max. dBm
400 –22
600 –24
1,200 –24
1,800 –27
7 Spurious Emissions Conduction, Radiation

2. PERFORMANCE
- 8 -
ItemDescription Specification
GSM, EGSM
Offset from Carrier (kHz). Max. dBc
100 +0.5
200 –30
250 –33
400 –60
600~ <1,200 –60
1,200~ <1,800 –60
1,800~ <3,000 –63
3,000~ <6,000 –65
5 Output RF Spectrum 6,000 –71
(due to modulation) DCS
Offset from Carrier (kHz). Max. dBc
100 +0.5
200 –30
250 –33
400 –60
600~ <1,200 –60
1,200~ <1,800 –60
1,800~ <3,000 –65
3,000~ <6,000 –65
6,000 –73
GSM, EGSM
Offset from Carrier (kHz). Max. dBm
400 –19
600 –21
1,200 –21
6 Output RF Spectrum 1,800 –24
(due to switching GSM
transient)
Offset from Carrier (kHz). Max. dBm
400 –22
600 –24
1,200 –24
1,800 –27
7 Spurious Emissions Conduction, Radiation

2. PERFORMANCE
- 9 -
ItemDescription Specification
GSM, EGSM
8 Bit Error Rate BER (Class II) < 2.439% @–102 dBm
DCS
BER (Class II) < 2.439% @–100 dBm
9 RX Level Report Accuracy 3 dB
10 SLR 8 3 dB
Frequency (Hz) Max.(dB) Min.(dB)
100 –12 –
200 0 –
300 0 –12
11 Sending Response 1,000 0 –6
2,000 4 –6
3,000 4 –6
3,400 4 –9
4,000 0 –
12 RLR 2 3 dB
Frequency (Hz) Max. (dB) Min. (dB)
100 –12 –
200 0 –
300 2 –7
500 –5
13 Receiving Response 1,000 0 –5
3,000 2 –5
3,400 2 –10
4,000 2
* Mean that Adopt a straight line in between 300 Hz
and 1,000 Hz to be Max. level in the range.
14 STMR 13 5 dB
15 Stability Margin > 6 dB
dB to ARL (dB) Level Ratio (dB)
–35 17.5
–30 22.5
16 Sending Distortion –20 30.7
–10 33.3
0 33.7
7 31.7
10 25.5
17 Side tone Distortion Three stage distortion < 10%
18 System frequency ≤2.5 ppm
(13 MHz) tolerance
19 32.768KHz tolerance ≤30 ppm