LG 55UF6800 Series User manual
Printed in KoreaP/NO : MFL69322912 (1506-REV00)
CHASSIS : LA5ZY
MODEL : 55UF6800 55UF6800-UA
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
LED TV
SERVICE MANUAL
North/Latin America http://aic.lgservice.com
Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com
Internal Use Only
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Only for training and service purposes
CONTENTS
CONTENTS .............................................................................................. 2
PRODUCT SAFETY ................................................................................. 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ....................................................................................... 6
ADJUSTMENT INSTRUCTION ................................................................ 9
BLOCK DIAGRAM ................................................................................. 21
EXPLODED VIEW .................................................................................. 30
SCHEMATIC CIRCUIT DIAGRAM ............................................APPENDIX
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Only for training and service purposes
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩand 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
SAFETY PRECAUTIONS
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Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explo-
sion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture.
Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas-
ily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques
should be used to help reduce the incidence of component dam-
age caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alter-
natively, obtain and wear a commercially available discharging
wrist strap device, which should be removed to prevent poten-
tial shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or expo-
sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate
electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electri-
cally shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be
installed.
CAUTION: Be sure no power is applied to the chassis or circuit,
and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace-
ment ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf-
cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate
tip size and shape that will maintain tip temperature within the
range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder ows onto and around both the compo-
nent lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Only for training and service purposes
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent at against the cir-
cuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos-
sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever
this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connec-
tions).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly con-
nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.
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Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This spec sheet is applied to the LED TV used LA5ZY chassis
2. Test condition
Each part is tested as below without special notice.
1) Temperature : 25 ºC ± 5 ºC(77±9ºF), CST : 40 ºC±5 ºC
2) Relative Humidity: 65 % ± 10 %
3) Power Voltage
Standard input voltage (100~240V@ 50/60Hz)
* Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
5) The receiver must be operated for about 20 minutes prior to
the adjustment.
3. Test method
1) Performance: LGE TV test method followed
2) Demanded other specification
- Safety : UL, CSA, CE, IEC specification
- EMC : FCC, ICES, CE, IEC specification
- Wireless : Wireless HD Specification (Option)
No Item Specication Remark
1 Market North America
2 Broadcasting system ATSC / NTSC-M, 64 & 256 QAM
3 Available Channel 1) VHF : 2~13
2) UHF : 14~69
3) DTV : 2-69
4) CATV : 1 ~ 135
5) CADTV : 1 ~ 135
4 Receiving system Digital : ATSC, 64 & 256 QAM
Analog : NTSC-M
5 Video Input NTSC-M Rear RCA & Gender
6 Component Input Y/Cb/Cr, Y/ Pb/Pr Rear RCA & Gender
7 HDMI Input HDMI 3 DTV format, Support HDCP2.2/ PC
(HDMI version 1.4)
Side,
HDMI 2 DTV format, Support HDCP2.2/ PC
(HDMI version 1.4/2.0)
Side, Support ARC only HDMI2
HDMI 1 DTV format, Support HDCP2.2/ PC
(HDMI version 1.4/2.0)
Side,
8 Audio Input Component / AV Audio L/R Input ; Rear
Component and av use same jack ; Rear
9 SPDIF out(1EA) Optical Audio out Rear (1EA),
10 USB Input(3EA) EMF, DivX HD, For SVC (download) Side JPEG, MP3, DivX HD
Support USB3.0 only USB1
4. Model Specification
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5. External input format
5.1. 2D Mode
5.1.1. Component input(Y, CB/PB, CR/PR)
5.1.2. HDMI Input (PC/DTV)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
1 720*480 15.73 60 13.5135 SDTV ,DVD 480I
2 720*480 15.73 59.94 13.5 SDTV ,DVD 480I
3 720*480 31.50 60 27.027 SDTV 480P
4 720*480 31.47 59.94 27.0 SDTV 480P
5 1280*720 45.00 60.00 74.25 HDTV 720P
6 1280*720 44.96 59.94 74.176 HDTV 720P
7 1920*1080 33.75 60.00 74.25 HDTV 1080I
8 1920*1080 33.72 59.94 74.176 HDTV 1080I
9 1920*1080 67.500 60 148.50 HDTV 1080P
10 1920*1080 67.432 59.94 148.352 HDTV 1080P
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
HDMI-PC DDC
1 640*350 31.46 70.09 25.17 EGA Х
2 720*400 31.46 70.08 28.32 DOS O
3 640*480 31.46 59.94 25.17 VESA(VGA) O
4 800*600 37.87 60.31 40.00 VESA(SVGA) O
5 1024*768 48.36 60.00 65.00 VESA(XGA) O
6 1152*864 54.34 60.05 80.00 VESA O
7 1280*1024 63.98 60.02 108.00 VESA (SXGA) O
8 1360*768 47.71 60.01 85.50 VESA (WXGA) O
9 1920*1080 67.5 60 148.5
WUXGA(Reduced Blanking)
O
10 3840*2160 67.5 30 297.00
Only UD Model
O
11 3840*2160 56.25 25.00 297.00
Only UD Model
O
12 3840*2160 54 24 297.00
Only UD Model
O
13 4096*2160 53.95 23.97 297
Only UD Model
O
14 4096*2160 54 24 297 Only UD Model O
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Only for training and service purposes
HDMI-DTV
1 640 * 480 31.46 59.94 25.125 SDTV 480P
2 640 * 480 31.5 60 25.125 SDTV 480P
3 720 * 480 31.5 60 27.027 SDTV 480P
4 720 * 480 31.47 59.94 27.00 SDTV 480P
5 1280*720 45.00 60.00 74.25 HDTV 720P
6 1280*720 44.96 59.94 74.176 HDTV 720P
7 1920*1080 33.75 60.00 74.25 HDTV 1080I
8 1920*1080 33.72 59.94 74.176 HDTV 1080I
9 1920*1080 67.50 60 148.50 HDTV 1080P
10 1920*1080 67.432 59.94 148.35 HDTV 1080P
11 1920*1080 27.000 24.000 74.25 HDTV 1080P
12 1920*1080 26.97 23.976 74.176 HDTV 1080P
13 1920*1080 33.75 30.000 74.25 HDTV 1080P
14 1920*1080 33.71 29.97 74.176 HDTV 1080P
15 3840*2160 67.5 30.00 297.00 UDTV 2160P
16 3840*2160 61.43 29.97 296.703 UDTV 2160P
17 3840*2160 56.25 25.00 297.00 UDTV 2160P
18 3840*2160 54.0 24.00 297.00 UDTV 2160P
19 3840*2160 53.95 23.98 296.703 UDTV 2160P
20 3840*2160 135 59.94 594 UDTV 2160P(HDMI 1,2 only)
21 3840*2160 135 60 594 UDTV 2160P(HDMI 1,2 only)
22 4096*2160 53.95 23.98 296.703 UDTV 2160P
23 4096*2160 54 24 297 UDTV 2160P
24 4096*2160 56.25 25 297 UDTV 2160P
25 4096*2160 61.43 29.97 296.703 UDTV 2160P
26 4096*2160 67.5 30 297 UDTV 2160P
27 4096*2160 135 59.94 594 UDTV 2160P(HDMI 1,2 only)
28 4096*2160 135 60 594 UDTV 2160P(HDMI 1,2only)
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Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range
This spec. sheet applies to LA5ZY Chassis applied LED TV all
models manufactured in TV factory
2. Specification.
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 ±5ºC of temperature and 65±10% of relative humidity if
there is no specific designation
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15ºC
▪ In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours
▪ In case of keeping module is in the circumstance of below
-20°C, it should be placed in the circumstance of above 15°C
for 3 hours
* Caution) When still image is displayed for a period of 20
minutes or longer (especially where W/B scale is
strong. Digital pattern 13ch and/or Cross hatch
pattern 09ch), there can some afterimage in the
black level area.
3. Adjustment items
3.1. Main PCB check process
▪ MAC Address Download
▪ ADC adjustment : 480i Comp1, 1920*1080 Comp1
▪ EDID/DDC download
Above adjustment items can be also performed in Final
Assembly if needed. Both Board-level and Final assembly
adjustment items can be check using In-Start Menu 1.ADJUST
CHECK.
3.2. Final assembly adjustment
▪ White Balance adjustment
▪ RS-232C functionality check
▪ PING Test
▪ Factory Option setting per destination
▪ Ship-out mode setting (In-Stop)
3.3. Etc.
▪ Ship-out mode
▪ Service Option Default
▪ USB Download(S/W Update, Option, Service only)
▪ ISP Download (Option)
4. Automatic Adjustment
4.1. ADC Adjustment
ADC adjustment is needed to find the optimum black level and
gain in Analog-to-Digital device and to compensate RGB
deviation.
4.1.1. Equipment & Condition
(1) USB to RS-232C Jig
(2) MSPG-925 Series Pattern Generator(MSPG-925FA,
pattern -65)
- Resolution : 480i Comp1
1080P Comp1
- Pattern : Horizontal 100% Color Bar Pattern
- Pattern level : 0.7±0.1 Vp-p
- Image
4.1.2. Adjustment method
▪ Using USB, adjust items listed in 3.1 in the other shown in
“4.1.3.3”
4.1.3. 3 Adj. protocol
Protocol Command Set ACK
Enter adj. mode aa 00 00 a 00 OK00x
Source change xb 00 40
xb 00 60
b 00 OK04x (Adjust 480i, 1080p Comp1 )
b 00 OK06x (Adjust 1920*1080 RGB)
Begin adj. ad 00 10
Return adj. result OKx (Case of Success)
NGx (Case of Fail)
Read adj. data (main)
ad 00 20
(sub )
ad 00 21
(main)
000000000000000000000000007c007b-
006dx
(Sub)
000000070000000000000000007c0083
0077x
Conrm adj. ad 00 99 NG 03 00x (Fail)
NG 03 01x (Fail)
NG 03 02x (Fail)
OK 03 03x (Success)
End adj. ad 00 90 a 00 OK90x
Ref.) ADC Adj. RS232C Protocol_Ver1.0
Adj. order
▪ aa 00 00 [Enter ADC adj. mode]
▪ xb 00 04 [Change input source to
Component1(480i&1080p)]
▪ ad 00 10 [Adjust 480i&1080p Comp1]
▪ xb 00 06 [Change input source to RGB(1024*768)]
▪ ad 00 10 [Adjust 1920*1080 RGB]
▪ aa 00 90 End adj.
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Only for training and service purposes
4.2. MAC address, ESN, Widevine, HDCP2.0
key D/L
4.2.1. Equipment & Condition
1) Play file: keydownload.exe
4.2.2. Communication Port connection
1) Key Write: Com 1,2,3,4 and 115200 (Baudrate)
2) Barcode: Com 1,2,3,4 and 9600 (Baudrate)
4.2.3. Download process
1) Select the download items.
2) Mode check: Online Only
3) Check the test process : DETECT -> MAC -> Widevine
4) Play: START
5) Check of result: Ready, Test, OK or NG
4.2.4. Communication Port connection
1) ) Connect: PCBA Jig -> RS-232C Port == PC -> RS-232C
Port
4.2.5. Download
1) AJ/JA Models (15Y LCD TV + MAC + Widevine + ESN +
HDCP2.0)
4.3. LAN Inspection
4.3.1. Equipment & Condition
▪ Each other connection to LAN Port of IP Hub and Jig
4.3.2. LAN inspection solution
▪ LAN Port connection with PCB
▪ Network setting at MENU Mode of TV
▪ Setting automatic IP
▪ Setting state confirmation
- If automatic setting is finished, you confirm IP and MAC
Address.
4.3.3. LAN PORT INSPECTION (PING TEST)
1) Play the LAN Port Test PROGRAM.
2) Input IP set up for an inspection to Test
Program.
*IP Number : 12.12.2.2.
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4.3.4. LAN PORT inspection (PING TEST)
1) Play the LAN Port Test Program.
2) connect each other LAN Port Jack.
3) Play Test (F9) button and confirm OK Message.
4) remove LAN CABLE
4.4. Model name & Serial number Download
4.4.1. Model name & Serial number D/L
▪ Press “Power on” key of service remocon.(Baud rate :
115200 bps)
▪ Connect RS-232C Signal to USB Cable to USB.
▪ Write Serial number by use USB port.
▪ Must check the serial number at Instart menu.
■ Method & Notice
A. Serial number D/L is using of scan equipment.
B. Setting of scan equipment operated by Manufacturing
Technology Group.
C. Serial number D/L must be conformed when it is produced
in production line, because serial number D/L is mandatory
by D-book 4.0
* Manual Download (Model Name and Serial Number)
If the TV set is downloaded By OTA or Service man,
sometimes model name or serial number is initialized. ( not
always)
It is impossible to download by bar code scan, so It need
Manual download.
a. Press the ‘INSTART’ key of ADJ remote controller.
b. Go to the menu ‘7. Model Number D/L’ like below photo.
c. Input the Factory model name or Serial number like below
photo.
d. Check the model name INSTART menu -> Factory name
displayed
e. Check the Diagnostics (DTV country only) -> Buyer model
displayed
4.5. WIFI MAC ADDRESS CHECK
4.5.1. Using RS232 Command
Command Set ACK
Transmission [A][l][][Set ID][][20][Cr] [O][K][x] or [N][G]
■ Check the menu on in-start
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Only for training and service purposes
5. Manual Adjustment
5.1. ADC adjustment is not needed because of
OTP (Auto ADC adjustment)
5.2. EDID
(The Extended Display Identification Data)
/ DDC (Display Data Channel) download
5.2.1. Overview
It is a VESA regulation. A PC or a MNT will display an optimal
resolution through information sharing without any necessity of
user input. It is a realization of “Plug and Play”.
5.2.2. Equipment
▪ Since embedded EDID data is used, EDID download JIG,
HDMI cable and D-sub cable are not need.
▪ Adjust remocon
5.2.3. Download method
1) Press Adj. key on the Adjust remocon, then select “12.EDID
D/L”.
By pressing Enter key, enter EDID D/L menu
2) Select [Start] button by pressing Enter key, HDMI1 / HDMI2
/ HDMI3 / HDMI4 are Writing and display OK or NG.
5.2.4. EDID DATA
▪ Reference
- HDMI1 ~ HDMI3
- HDMI1 ~ HDMI4
- In the data of EDID, bellows may be different by Input mode
ⓐProduct ID
ⓑSerial No: Controlled on production line.
ⓒMonth, Year: Controlled on production line:
ex) Monthly : ‘01’ -> ‘01’
Year : ‘2015’ -> ‘19
ⓓModel Name(Hex): LGTV
ⓔChecksum(LG TV): Changeable by total EDID data.
ⓕ Vendor Specific(HDMI)
5.2.4.1. EDID
# DTS HDMI1 (C/S: A0,F3)_6G_2D ONLY_UHD Deep Color ON
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- 13 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
# DTS HDMI2 (C/S: A0,E3)_6G_2D ONLY_UHD Deep Color ON
# DTS HDMI1 (C/S: E6,80)_3G_2D ONLY_UHD Deep Color OFF
# DTS HDMI2 (C/S: E6,70)_3G_2D ONLY_UHD Deep Color OFF
# DTS HDMI3 (C/S: E6,60)_3G_2D ONLY_UHD Deep Color OFF
# AC3 HDMI1 (C/S: A0,FC)_6G_2D ONLY_UHD Deep Color ON
# AC3 HDMI2 (C/S: A0,EC)_6G_2D ONLY_UHD Deep Color ON
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- 14 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
# AC3 HDMI1 (C/S: A0,FC)_6G_2D ONLY_UHD Deep Color ON
# AC3 HDMI2 (C/S: A0,EC)_6G_2D ONLY_UHD Deep Color ON
# AC3 HDMI1 (C/S: E6,89)_3G_2D ONLY_UHD Deep Color OFF
# AC3 HDMI2 (C/S: E6,79)_3G_2D ONLY_UHD Deep Color OFF
# AC3 HDMI3 (C/S: E6,69)_3G_2D ONLY_UHD Deep Color OFF
# PCM HDMI1 (C/S: A0,6E)_6G_2D ONLY_UHD Deep Color ON
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- 15 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
# PCM HDMI2 (C/S: A0,5E)_6G_2D ONLY_UHD Deep Color ON
# PCM HDMI2 (C/S: E6,FB)_6G_2D ONLY_UHD Deep Color ON
# PCM HDMI2 (C/S: E6,EB)_3G_2D ONLY_UHD Deep Color
OFF
# PCM HDMI3 (C/S: E6,DB)_3G_2D ONLY_UHD Deep Color
OFF(Except UF6400 North America models)
* Checksum (HDMI 1/2/3/4)
2D DTS AC3 PCM
HDMI1 E6/80 A0/F3 E6/89 A0/FC E6/FB A0/6E
HDMI2 E6/70 A0/E3 E6/79 A0/EC E6/EB A0/5E
HDMI3 E6/60 E6/69 E6/DB
5.3. Camera Port Inspection
(1) Objective : To check how it connects between Camera and
PCBA normally, and their Function
(2) Test Method : This Inspection is available only Power-Only
Status.
i) Push Camera Up
ii) Camera’s Preview picture appears on TV Set
iii) Push Camera Down
(3) RS-232C Command
RS-232C COMMAND Explanation
CMD DATA ID
Ai 00 23 Camera Function Start.
Ai 00 24 Camera Function End.
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- 16 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
5.4. V-COM Adjust
(ONLY FOR EPI model, 43/49/55UF68/64 & 65UF7702)
5.4.1. Overview
▪ V-COM adj. Objective & How-it-works
- Objective: To reduce each Panel’s V-COM voltage deviation
- How-it-works: When V-COM gain in the adjust-OSD of each
SET is at default value, each SET can have flicker by each
Panel’s V-COM voltage deviation. In order to prevent flicker
of each SET, find the desired each Panel’s V-COM voltage
value.
- Adj. condition: normal temperature
1) Surrounding Temperature: 25±5℃
2) Warm-up time: About 5 Min
3) Surrounding Humidity: 20% ~ 80%
5.4.2. Equipment
(1) Color Analyzer: CA-310 (LED Module : CH 14) or CM-H505
(2) Adj. Computer (During auto adj., RS-232C protocol is
needed)
(3) Adjust Remocon
(4) Signal : internal flicker Pattern in SET
▪ Color Analyzer Matrix should be calibrated using CS-100
5.4.3. Equipment connection MAP
5.4.4. Adj. Command (Protocol)
<Command Format>
CMD ID DATA CR RF
-. CMD: Command
-. ID : Command
-. Data : Command
Ex) [Send: va 00 00\r\n]
(1) RS-232C Command used during auto-adj.
RS-232C COMMAND Explanation
CMD DATA ID
va 00 00 V-com pattern
vb 00 00 ~ FE V-com adj.(internal Flicker pattern)
wb 00 FF V-com adj. completed
5.4.5. Adjustment method
(1) Set TV in POWER-ONLY mode using POWER ONLY key
(2) Zero calibrate probe then place it on the center of the
Display
(3) Connect Cable (RS-232C to USB)
(4) Select Model in “V-com adj. Program” and begin “V-com
adj.”
(5) When V-com adj. is complete (OK)
(6) Remove probe and RS-232C to USB cable to complete adj.
▪ V-com Adj. must begin as start command “va 00 00” , and
finish as end command “wb 00 ff”
▪ V-com adjust data
5.4.5.1 Manual adj. method
TBD
5.5. White Balance Adjustment
5.5.1. Overview
5.5.1.1. W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel’s W/B deviation
(2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to
prevent saturation of Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is lowered to find
the desired value.
(3) Adj. condition: normal temperature
- Surrounding Temperature: 25±5 °C
- Warm-up time: About 5 Min
- Surrounding Humidity: 20% ~ 80%
5.5.2. Equipment
(1) Color Analyzer: CA-210 (LED Module : CH 14)
(2) Adj. Computer (During auto adj., RS-232C protocol is
needed)
(3) Adjust Remocon
(4) Video Signal Generator MSPG-925F 720p/204-Gray
(Model: 217, Pattern: 49)
※Color Analyzer Matrix should be calibrated using CS-1000
5.5.3. Equipment connection MAP
Color Analyzer
Computer
Pattern Generator
RS-232C
RS-232C
RS-232C
Probe
Signal Source
* If TV internal pattern is used, not needed
43” inch 49” inch 55” inch 65” inch
V-com Data
hex dec hex dec hex dec hex dec
Max B4 180 8B 139 85 133 AB 171
Default 96 150 6D 109 68 104 8D 141
Min 78 120 4F 79 49 73 6F 111
Color Analyzer
Computer
Pattern Generator
RS-232C
RS-232C
RS-232C
Probe
Signal Source
* If TV internal pattern is used, not needed
- 17 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
5.5.4. Adj. Command (Protocol)
<Command Format>
START 6E A 50 A LEN A 03 A CMD A 00 A VAL A CS
A STOP
- LEN: Number of Data Byte to be sent
- CMD : Command
- VAL : FOS Data value
- CS : Checksum of sent data
- A : Acknowledge
Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX]
(1) RS-232C Command used during auto-adj.
RS-232C COMMAND Explanation
CMD DATA ID
wb 00 00 Begin White Balance adj.
wb 00 10 Gain adj.(internal white pattern)
wb 00 1f Gain adj. completed
wb 00 20 Offset adj.(internal white pattern)
wb 00 2f Offset adj. completed
wb 00 ff End White Balance adj.
(internal pattern disappears )
Ex) wb 00 00 -> Begin white balance auto-adj.
wb 00 10 -> Gain adj.
ja 00 ff -> Adj. data
jb 00 c0
...
...
wb 00 1f -> Gain adj. complete
*(wb 00 20(start), wb 00 2f(endc)) -> Off-set adj.
wb 00 ff -> End white balance auto adj.
(2) Adjustment Map
- Applied Model : ALL MODELS
Adj.
item
Command
(lower caseASCII)
Data Range
(Hex.)
Default
(Decimal)
CMD1 CMD2 MIN MAX
Cool R Gain j g 00 C0 TBD
G Gain j h 00 C0 TBD
B Gain j i 00 C0 TBD
R Cut TBD
G Cut TBD
B Cut TBD
Medium R Gain j a 00 C0 TBD
G Gain j b 00 C0 TBD
B Gain j c 00 C0 TBD
R Cut TBD
G Cut TBD
B Cut TBD
Warm R Gain j d 00 C0 TBD
G Gain j e 00 C0 TBD
B Gain j f 00 C0 TBD
R Cut TBD
G Cut TBD
5.5.5. Adjustment method
5.5.5.1. Auto WB calibration
(1) Set TV in adj. mode using POWER ONNY key
(2) Zero calibrate probe then place it on the center of the
Display
(3) Connect Cable (RS-232C to USB)
(4) Select mode in adj. Program and begin adj.
(5) When adj. is complete (OK Sign), check adj. status pre
mode(Warm, Medium, Cool)
(6) Remove probe and RS-232C to USB cable to complete adj.
▪ W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need
5.5.5.2. Manual adj. method
1) Set TV in Adj. mode using POWER ON
2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface..
3) Press ADJ key -> EZ adjust using adj. R/C -> 7. White-
Balance then press the cursor to the right (KEY►).
(When KEY(►) is pressed 216 Gray internal pattern will be
displayed)
4) One of R Gain / G Gain / B Gain should be fixed at 192, and
the rest will be lowered to meet the desired value.
5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
color temperature.
** R-fix adjustment
Adjust modes (Cool), Fix the R gain to 210 (default data) and
change the others (G/B Gain ).
- Adjust the R gain more than 210 ( If G gain or B gain is less
than 0 , R gain can adjust more than 210 ) and
change the others ( G/B Gain ).
Adjust two modes (Medium / Warm), Fix the one of R/G/B gain
to 192 (default data) and decrease the others.
▪ If internal pattern is not available, use RF input. In EZ Adj.
menu 7.White Balance, you can select one of 2 Test-pattern:
ON, OFF. Default is inner(ON). By selecting OFF, you can
adjust using RF signal in 216 Gray pattern.
▪ Adj. condition and cautionary items
1) Lighting condition in surrounding area
Surrounding lighting should be lower 10 lux. Try to isolate
adj. area into dark surrounding.
2) Probe location
- PDP : Color Analyzer (CA-100, CA-100+, CA210) probe
should be firmly attached to the Module
- LCD : Color Analyzer (CA-210) probe should be within 10cm
and perpendicular of the module surface (80°~ 100°)
3) Aging time
- After Aging Start, Keep the Power ON status during 5
Minutes.
- In case of LCD, Back-light on should be checked using no
signal or Full-white pattern.
- 18 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
5.5.6. Reference (White Balance Adj. coordinate and
color temperature)
▪ Luminance: 206 Gray
▪ Standard color coordinate and temperature using CS-1000
(over 26 inch)
Mode Coordinate Temp △uv
X Y
Cool 0.271 0.270 13,000K 0.0000
Medium 0.283 0.289 9,300K 0.0000
Warm 0.313 0.329 6,500K 0.0000
▪ Standard color coordinate and temperature using CA-210
(CH 14)
Mode Coordinate Temp △uv
X Y
Cool 0.271±0.002 0.270±0.002 13000K 0.0000
Medium 0.286±0.002 0.289±0.002 9300K 0.0000
Warm 0.313±0.002 0.329±0.002 6500K 0.0000
5.5.7. EDGE & IOL LED White balance table
▪ Edge & ALEF LED module change color coordinate because
of aging time
▪ apply under the color coordinate table, for compensated
aging time
▪ Luminance: 204 Gray, 80IRE
** Except Gumi winter season(Jan~Feb) and except for winter
season (Mar ~ Dec) & Global are same as the table below
▪ Standard color coordinate and temperature using
CA-210(CH-14) – by aging time
- Model :
LGD ALL (Except UF86, UG87, 79UF945, 79UF95,OS
Models)
webOS Aging time
(Min)
Cool Medium Warm
X Y X Y X Y
271 270 286 289 313 329
1 0-2 282 289 297 308 324 348
2 3-5 281 287 296 306 323 346
3 6-9 279 284 294 303 321 343
4 10-19 277 280 292 299 319 339
5 20-35 275 277 290 296 317 336
6 36-49 274 274 289 293 316 333
7 50-79 273 272 288 291 315 331
8 80-119 272 271 287 290 314 330
9 Over 120 271 270 286 289 313 329
* Use only AUO, INX, Sharp, CSOT, BOE
(Cool temp Spec is 13000K)
5.6. Local Dimming Function Check
Step 1) Turn on TV
Step 2) At the Local Dimming mode, module Edge Backlight
moving right to left
Back light of IOP module moving
Step 3) confirm the Local Dimming mode
Step 4) Press “exit” Key
5.7. Magic Motion Remocon test
- Equipment : RF Remocon for test, IR-KEY-Code Remocon
for test
- You must confirm the battery power of RF-Remocon before
test
(recommend that change the battery per every lot)
- Sequence (test)
a) if you select the ‘start key(OK)’ on the controller, you can
pairing with the TV SET.
b) You can check the cursor on the TV Screen, when select
the ‘OK Key’ on the controller
c) You must remove the pairing with the TV Set by select
‘Mute + OK Key’ on the controller
5.8 HDMI ARC Function Inspection
5.8.1. Test equipment
- Optic Receiver Speaker
- MSHG-600 (SW: 1220 ↑)
- HDMI Cable (for 1.4 version)
5.8.2. Test method
(1) Insert the HDMI Cable to the HDMI ARC port from the
master equipment (HDMI2)
(2) Check the sound from the TV Set
(3) Check the Sound from the Speaker or using AV & Optic
TEST program (It’s connected to MSHG-600)
Cool Medium Warm
x y x y x y
spec 271 270 286 289 313 329
target 278 280 293 299 320 339
- 19 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
5.9. EYE-Q Green Function Inspection
step 1) Turn on the TV..
Step 2) Press 'EYE button' on the adjustment remote-controller.
Step 3) Cover 'Eye Q sensor' on the front of set with your hands,
hold it for 6 seconds.
Step 4) Check "the Sensor Data" on the screen, make certain that
Data is below 10. If Data isn’t below 10 in 6 seconds, Eye
Q sensor would be bad. You should change Eye Q
sensor.
Step 5) Uncover your hands from Eye Q sensor, hold it for 6
seconds.
Step 6) Check "Back Light(xxx)" on the screen, check data
increase . You should change Eye Q sensor
5.10. Ship-out mode check (In-stop)
▪ After final inspection, press In-Stop key of the Adj. R/C and
check that the unit goes to Stand-by mode.
6. GND and Internal Pressure check
6.1. Method
1) GND & Internal Pressure auto-check preparation
- Check that Power Cord is fully inserted to the SET. (If loose,
re-insert)
2) Perform GND & Internal Pressure auto-check
- Unit fully inserted Power cord, Antenna cable and A/V arrive
to the auto-check process.
- Connect D-terminal to AV JACK TESTER
- Auto CONTROLLER(GWS103-4) ON
- Perform GND TEST
- If NG, Buzzer will sound to inform the operator.
- If OK, changeover to I/P check automatically.
(Remove CORD, A/V form AV JACK BOX)
- Perform I/P test
- If NG, Buzzer will sound to inform the operator.
- If OK, Good lamp will lit up and the stopper will allow the
pallet to move on to next process.
6.2. Checkpoint
(1) Test voltage
- GND: 1.5KV/min at 100mA
- SIGNAL: 3KV/min at 100mA
(2) TEST time: 1 second
(3) TEST POINT
- GND Test = POWER CORD GND and SIGNAL CABLE GND.
- Hi-pot Test = POWER CORD GND and LIVE & NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5mArms
7. AUDIO output check
No Item Min Typ Max Unit Remark
1 Audio practical
max Output, L/R
(Distortion=10%
max Output)
10.0
8.10
12.0
10.8
W
Vrms
EQ Off
AVL Off
Clear Voice Off
2
Speaker
(8Ω Impedance)
10 12 W EQ On
AVL On
Clear Voice On
*Measurement condition:
(1) RF input: Mono, 1KHz sine wave signal, 100% Modulation
(2) CVBS, Component: 1KHz sine wave signal (0.4Vrms)
(3) RGB PC: 1KHz sine wave signal (0.7Vrms)
Tuner GND is separated.
- 20 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
8. USB S/W Download
(optional, Service only)
(1) Put the USB Stick to the USB socket
(2) Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is lower
than that of TV set, it didn’t work. Otherwise USB data is
automatically detected.
(3) Show the message “Copying files from memory”
(4) Updating is staring
(5) Updating Completed, The TV will restart automatically
(6) If your TV is turned on, check your updated version and
Tool option.
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel
recover. If all channel data is cleared, you didn’t have a DTV/
ATV test on production line.
* After downloading, TOOL OPTION setting is needed again.
(1) Push "IN-START" key in service remote controller.
(2) Select "Tool Option 1" and Push “OK” button.
(3) Punch in the number. (Each model has their number.)
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