LG DPDP60 User manual

SERVICE MANUAL
Product Type: PLASMA
Manual Part#: 923-03464
Chassis: PDP 60”
Product Year: 2001
OVERVIEW ........................................................ 5
TROUBLESHOOTING ............................................. 8
SERVICING ...................................................... 12
PARTS ............................................................ 16
DIAGRAMS ...................................................... 17
Published by Technical Publications
LG & Zenith Electronics Corporation
P.O. Box 240007
Huntsville, Alabama 35824
Copyright  October 2001 by LG & Zenith Electronics Corporation
Made/Printed
in the U.S.A. R1
Model Series:
CONTENTS
DPDP60
MU60PZ10B
Service Manual is a part the Service Kit. Manual is to remain with Service Kit.

2PDP 60” - SAFETY
PRODUCT SAFETY GUIDELINES
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-visual service
technicians.
When servicing this product, under no circumstances should the original
design be modified or altered without permission from Zenith Electronics
Corporation. All components should be replaced only with types identical to
those in the original circuit and their physical location, wiring and lead dress
must conform to original layout upon completion of repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter “x” included in their component
designators and are required to maintain safe performance. No deviations are
allowed without prior approval by Zenith Electronics Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into
the set is not delayed until the new service literature is printed.
CAUTION: Do not attempt to modify this product in any way. Never perform
customized installations without manufacturer’s approval. Unauthorized
modifications will not only void the warranty, but may lead to property damage
or user injury.
Service work should be performed only after you are thoroughly familiar with
these safety checks and servicing guidelines.
GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended
to alert the service personnel to important safety information in
the service literature.
The lightning flash with arrowhead symbol within an equilateral
triangle is intended to alert the service personnel to the presence
of noninsulated “dangerous voltage” that may be of sufficient
magnitude to constitute a risk of electric shock.
The pictorial representation of a fuse and its rating within an
equilateral triangle is intended to convey to the service personnel
the following fuse replacement caution notice:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED
NEAR EACH FUSE.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock.
After the original service problem has been corrected, make a check of the
following:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of
adjacent component shorts. This is especially important on items trans-
ported to and from the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers,
shields, strain reliefs, power supply cords, and other hardware have been
reinstalled per the original design. Be sure that the safety purpose of the
polarized line plug has not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign
particles.
4. Check for physical evidence of damage or deterioration to parts and compo-
nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a receiving tube or a resistor rated at
1 watt or more. Lead tension around protruding metal surfaces must be
avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS
TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in
the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by
a .15 mfd 150V AC type capacitor between a known good earth ground
water pipe, conduit, etc.) and the exposed metallic parts, one at a time.
Measure the AC voltage across the combination of 1500 ohm resistor and
.15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor
and repeat AC voltage measurements for each exposed metallic part. Voltage
measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp
AC. Any value exceeding this limit constitutes a potential shock hazard and
must be corrected immediately.
X-RADIATION
1. Be sure procedures and instructions to all service personnel cover the
subject of x-radiation. The only potential source of x-rays in current TV
receivers is the picture tube. However, this tube does not emit x-rays when
the HV is at the factory-specified level. The proper value is given in the
applicable schematic. Operation at higher voltages may cause a failure of
the picture tube or high-voltage supply and, under certain circumstances
may produce radiation in excess of desirable levels.
2. Only factory-specified CRT anode connectors must be used.
3. It is essential that the service personnel have available an accurate and
reliable high-voltage meter.
4. When the high-voltage circuitry is operating properly, there is no possibility
of an x-radiation problem. Every time a color chassis is serviced, the
brightness should be run up and down while monitoring the high voltage
with a meter, to be certain that the high voltage does not exceed the
specified value and that it is regulating correctly.
5. When troubleshooting and making test measurements in a product with a
problem of excessively high voltage, avoid being unnecessarily close to
the picture tube and the high voltage power supply. Do not operate the
product longer than necessary to locate the cause of excessive voltage.
6. Refer to HV, B+, and shutdown adjustment procedures described in the
appropriate schematics and diagrams (where used).
IMPLOSION
1. All direct view picture tubes are equipped with an integral implosion
protection system; take care to avoid damage during installation.
2. Use only the recommended factory replacement tubes.
TIPS ON PROPER INSTALLATION
1. Never install any receiver in a closed-in recess, cubbyhole, or closely
fitting shelf space over, or close to, a heat duct, or in the path of heated
air flow.
2. Avoid conditions of high humidity such as: outdoor patio installations
where dew is a factor, near steam radiators where steam leakage is a factor,
etc.
3. Avoid placement where draperies may obstruct venting. The customer
should also avoid the use of decorative scarves or other coverings that
might obstruct ventilation.
4. Wall- and shelf-mounted installations using a commercial mounting kit
must follow the factory-approved mounting instructions. A product mounted
to a shelf or platform must retain its original feet (or the equivalent
thickness in spacers) to provide adequate air flow across the bottom. Bolts
or screws used for fasteners must not touch any parts or wiring. Perform
leakage tests on customized installations.
5. Caution customers against mounting a product on a sloping shelf or in a
tilted position, unless the receiver is properly secured.
6. A product on a roll-about cart should be stable in its mounting to the cart.
Caution the customer on the hazards of trying to roll a cart with small
casters across thresholds or deep pile carpets.
7. Caution customers against using a cart or stand that has not been listed
by Underwriters Laboratories, Inc. for use with its specific model of
television receiver or generically approved for use with TVs of the same or
larger screen size.
8. Caution customers against using extension cords. Explain that a forest of
extensions, sprouting from a single outlet, can lead to disastrous
consequences to home and family.
A.C. Voltmeter
1500 OHM
10 WATT
Place this probe
on each exposed
metal part.
Good Earth Ground
such as the Water
Pipe, Conduit, etc.
0.15uF

3PDP 60” - TOC
TABLE OF CONTENTS
OVERVIEW ........................................................5
SPECIFICATIONS ............................................. 5
CONNECTIONS/CONTROLS .................................. 6
REMOTE ........................................................ 7
TROUBLESHOOTING ...........................................8
NO POWER ..................................................... 8
ABNORMAL PICTURE ....................................... 8
NO SOUND ................................................... 11
ADJUSTMENT INSTRUCTIONS ............................. 10
PRECAUTIONS .............................................. 10
VOLTAGE ADJUSTMENTS ................................. 10
RGB CUTOFF ................................................ 10
COLOR TEMPERATURE .................................... 10
VIF VCO ...................................................... 11
AGC ........................................................... 11
OPTION TABLE.............................................. 11
PARTS ............................................................ 16
DIAGRAMS ..................................................... 17
EXPLODED VIEW ........................................... 17
INTERCONNECT ............................................. 18
PHOTO / MODULE LAYOUT .............................. 19
BLOCK DIAGRAMS ......................................... 20
VIDEO SCAN CONVERTER PCB TOP .................... 21
AC LINE FILTER / PRIMARY SUPPLY ................. 22
SWITCH MODE POWER SUPPLY ......................... 23

OVERVIEW
5PDP 60” - OVERVIEW
GENERAL INFO
SPECIFICATIONS
Screen Size 60 in/132 cm diagonal
Aspect Ratio 16:9 (width:height)
Resolution 1280 x 720 pixels
Peak Brightness 180cd/m (with 45%filter)
Contrast Ratio 330:1(Dark Room)
Viewing Angle 160° horizontally and vertically
Displayable Colors 16.77 million
Weight 154.3 lbs(MNT), 66.8 lbs(D/Stand), 5.5lbs(Spk.)x2
Life Approx. 25,000 hours
Dimensions(MNT) 75.3 in wide, 34.8 in high, 3.9 in deep
(SPK) 5.3 in wide, 34.8 in high, 3.9 in deep
Input Terminals RF terminal(NTSC)
Composite Video input(RCA) X 2, S-Video
Audio L&R input(RCA) X 2
Component Video (Y,Cb,Cr) + R/L for DVD
Component Video (Y,Pb,Pr)+ R/L for HDTV Stb.
RGB-SUB 15 pin for HDTV Stb.(480p/720p/1080i)
Analog RGB-SUB 15pin(PC VGA ~SVGA)
Stereo Input for PC Audio
Output Terminals RGB-SUB 15 pin(PC/DTV1 out : bypass)
Audio L&R(RCA) & Woofer Sound out(option)
Composite Video output + R/L output
Display Frequency 15.73kHz to 68kHz horizontally, 50Hz to 80Hz(V)
Picture DRP, Digital 3D Comb filter, LTI/CTI
Sound A2 stereo, Dolby Virtual, AVL, 2x10Wrms(woofer:opt.)
Remote Control Included(Unified)
Power Source 120V / 60 Hz
Power Consumption 320 watts( with Max. Audio : 330W)
*Designs and specifications are subject to change without notice.
*Weight and dimensions shown are approximate.
Overview

6PDP 60” - OVERVIEW
OVERVIEW
INPUT VOLUME
SELECT
ON/OFF
Remote Control Sensor
Main power button
Input Select
Volume
Sub Power
BACK
FRONT
P BR YP
AC INPUT
(+) ( ) (+)( )
½
(+) ( ) (+)( )
P
B
Y
R
P
Audio Inputs S-Video
S-Video

OVERVIEW
7PDP 60” - OVERVIEW
REMOTE
power on
mute
1 32
4 6
5
7 98
video/pc menu
up
down
vol vol
enter
0
CC
sleep
system off
MUTE
Toggles the sound on and off.
THUMBSTICK
Navigates the on-screen menus and
adjusts system settings and preferences.
Use the arrows to navigate menus and
press the center to select.
Displays menus and advances through the
different menus available.
MENU
VOLUME UP/DOWN
Increases/decreases the sound level.
SYSTEM OFF
Toggles the current component power on/off
.
CHANNEL (Up/Down)
Selects next channel in TV’s memory
or scrolls up/down in GUIDE Plus+ Gold.
CC
Displays closed caption menu.
NUMBER PAD
Selects channels directly.
SLEEP
Turns sound Off and On
while picture remains.
POWER ON
Toggles the on on and off.
VIDEO PC
Toggles through available video
inputs. Composite, Component,
RGB-PC, & RGB-DTV
Zenith Remote Part# 6710V00042H
LG Remote Part# 6710V00042K

8PDP 60” - SERVICING
SERVICING
TROUBLESHOOTING
Is 5V ST-BY present on P805A pin 3?
NO POWER
Is 24V present on P806A pin 1?
Replace Primar
y
Suppl
y
Replace Primar
y
Suppl
y
Is 12V present on P807B pin2?
Is 380V present on TP1?
Replace Switch Mode Power Suppl
y
Is 17V present on P803B pin 1?
Is 25V present on P8011 pin 1?
Is 180V present on P8012 pins 6,7,8,?
Replace Video Scann Converter.
Is 75V present on P8012 pin 1?
NO
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO

9PDP 60” - SERVICING
SERVICING
TROUBLESHOOTING
Doe the unit have raster?
ABNORMAL PICTURE
Is 75V present on CN2 pin 1of DC/DC Converter?
Is 180V present on CN2 pin 6 of DC/DC
Converter?
Replace Z-Center Right PCB and Y-Drive Amp
PCB.
Replace DC/DC Comverter
Unload source (CN7).
Does 15V return?
Replace Switch Mode Power Supply.
Is 15V present on CN7 pin 7?
Is 25V present on CN1 pin 1of DC/DC Converter?
NO
YES
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES
Continued on page 10

10 PDP 60” - SERVICING
SERVICING
Replace A/C Line Filter/Primary Supply and Video
Scann Converter.
Distorted video
Test voltages on P805 on the Scann Converter.
12V pin 2,5,6. 5V pin 10.
Are any supply voltages missing or low?
Check P806B pin 1 is 24V present?
Replace Switch Mode Power Supply and Video
Scann Converter.
NO
YES
Is +180V present on CN3 on DC/DC Converter
pin 1?
Replace Video Scann Converter.
Replace DC/DC Converter.
Is +230V present on CN3 on DC/DC Converter
pin 10?
Is 92V present on CN3 on DC/DC Converter
pin 7?
NO
YES
YES
YES
NO
NO
NO
YES
From Page 9

11 PDP 60” - SERVICING
SERVICING
Is 12V present on P805 pin 2?
NO AUDIO
Replace Switch Mode Power Suppl
y
Replace Video Scann Converter
Is P601A and P102 seeted well?
Is 5V present on P805 pin 10?
NO
YES
NO
NO
YES
YES
TROUBLESHOOTING

12 PDP 60” - SERVICING
SERVICING
1. Application Object
These instructions are applied to all of the PDP moni-
tor, NP-00KA.
2. Notes
(1) Because this is not a hot chassis, it is not neces-
sary to use an isolation transformer. However, the
use of an isolation transformer will help protect
test instrument.
(2) Adjustments must be done in the correct order.
(3) The adjustment must be performed in 25±5C and
65±10% of relative humidity.
(4) The input voltage of the receiver must keep
110~240V, 50/60Hz.
(5) The receiver must be operated for about 15 min-
utes prior to the adjustment.
After receiving 100% white pattern(06CH), the re-
ceiver must be operated prior to adjustment. (Or
white condtion in HEAT-RUN mode). Enter into HEAT-
RUN mode
- Select 2.W/B by pressing the ADJ button on Remote
Control for adjustment. Then press the VOL + but-
ton.
- Press the VOL + button in HEAT-RUN.
(OSD display HEAT-RUN WHITE and screen display
100% full WHITE PATTERN)
Single color pattern in HEAT-RUN mode is used to check
the Plasma PANEL.(RED/BLUE/GREEN)
[Caution] If you display a still screen more than 20
minutes, an afterinage may occur in the black level
part of the screen.
3. POWER PCB Assy Voltage Adjustment
Replace PDP Module or Power Board, adjust certainly
Power PCB Assy Voltage.
3-1. Test Equipment
D.M.M. 1EA
3-2. Connection Diagram for Measuring Refer to
(Fig 1).
3-3. Adjustment Method
(1) PFC Adjustment
After receiving 100% white pattern, HEAT-RUN.
Connect TP PFC+ and TP PFC-(GND) to D.M.M.
Turning VR801, adjustment is 380V(±1V).
(2) Va Adjustment
Connect pin 1 of P814 to (+) jack of D.M.M.
After turning the VR803(Va Adj), voltage of D.M.M
adjustment as same as Va voltage which on label of
panel right/bottom.(Deviation : ±0.5V)
(3) Vs Adjustment
Connect pin 9 of P803 to (+) jack of D.M.M.
After turning the VR804(Vs Adj), voltage of D.M.M
adjust as same as Vs voltage which indicated on label
of panel right/bottom.(Deviation : ±0.5V)
(Fig 1) Connection Diagram of Power Adjustment for
Measuring
4. Adjustment White Balance
4-1. Required Equipment
Color analyzer(CA-100 or same production)
4-2. Connection Diagram of Equipment for
Measuring
[ After stop the Micom by pressing CH UP Key on Re-
mote Control, insert the P1002 with automatic ad-
justment of connector. After remove connector, move
the Micom by pressing ENTER Key.
ADJUSTMENT INSTRUCTIONS
(Fig 2) Connection Diagram of Automatic Adjustment
CO
L
O
R
ANALYZER
TYPE; CA-100
Window
CVBS Signal Input
High Light
75±6cd/m2
Low Light
15 ± 3cd/m2
PDP MONITOR
MSPG-2100 or
MSTG-5200
X
X
X
+
DMM
VA adj.
VR801
TP3
GND
TP4
VS
TP5
GND
TP6
VA
TP1
PFC+
TP2
PFC-
VS adj.
PFC PACK

13 PDP 60” - SERVICING
SERVICING
4-3. Adjustment of White Balance
1. Zero-calibrate the CAN100, then stick the sensor to
the PDP module surface when you adjust.
2. Select WHITE PATTERN of HEAT RUN mode by pressing
the ADJ button on the Remote Control. Operate HEAT
RUN 15 minutes minimum.
3. Supply a 10 step gray scale bar signal in pattern
generator. (A/V Input)
4. To adjust Low Light, stick the sensor to the 9th
pattern(Dark), select the W/B by pressing the ADJ
button on the Remote Control for adjustment and
press the VOL + button enter the Adjustment Mode.
After selecting the G cut and B cut, press the VOL
+/- Key and adjust it until color coordination be-
comes (R cut fixed)
color coordination : X=0.280±0.005, Y=0.310±0.005
color temperature : 8.800cK ± 500cK
5. To adjust High Light, stick the sensor to the 2nd
pattern(White),select the W/B by pressing ADJ but-
ton on the Remote Control for adjustment. Press
the VOL + button to enter the Adjustment Mode.
After selecting the R GAIN and G GAIN, press the
VOL +/-Key and adjust it until color coordination
becomes (B GAIN fixation)
color coordination : X=0.280±0.005, Y=0.310±0.005
color temperature : 8.800cK ± 500cK
6. Confirm the result of the High Light adjustment.
If deviation of High Light occurs, operate the ad-
justment of Low Light and High Light again.
7. Exit the adjustment mode using the Enter button.
COLOR TEMPERATURE ADJUSTMENT
Required Equipment: Color Analyzer(CA-110, CA-100 or
equivalent analyzer).
Adjustment Method
1. Connect the STB to the PDP Monitor. Operate the
zero-calibration of the CA-100, then stick the sen-
sor to the surface of the PDP module.
2. Select ITE PATTERN of HEAT RUN mode by pressing
the SVC button on the Remote Control for adjust-
ment, then operate HEAT RUN more than 15 min-
utes.
3. Supply window Signal to TD-710 in pattern genera-
tor. [ When adjustment is operated manually, con-
duct processes (3) to (7).
4. Select STB CXA2101 by pressing SVC,ADJUST button
on Remote Control for adjustment.
5. To adjust Low Light, stick the sensor to 9th
pattern(Dark). Select the B Cut/R Cut, then adjust
the B Cut/R Cut until color coordination becomes
X=0.280±0.003, Y=0.310±0.003 and color tempera-
ture becomes 8.800cK ± 500cK by pressing VOL+, -
button. (Adjust in B Cut 10±1, R Cut 6±1)
6. To adjust High Light, stick sensor to 2nd
pattern(White). Select the R Gain/G Gain, then ad-
just the R Gain/G Gain until color coordination be-
comes X=0.280±0.003, Y=0.310±0.003 and color
temperature becomes 8.800cK ±500cK. (B-Gain
fixed)
7. Confirm the result of the High Light adjustment. If
the deviation of High Light occur, operate the ad-
justment of Low Light and High Light again. (Ex-
pectation average adjustment data : B-Cut & RCut=
6±2, R-Gain/G-Gain=25±3)
8. Exit the adjustment mode using A/V button.

14 PDP 60” - SERVICING
SERVICING
SERVICE MENU
Service Menu Adjustments for Plasma Display
Once the Main Video Scan Converter module is installed,
the unit will power on as soon as A/C is applied. The
EEPROM data will be set to Factory default values.
The following charts and instructions will allow you to
set access the service menu and make any necessary ad-
justments during the repair and installation of the PDP.
Adjustments must be done in both NTSC/PC and DTV
Modes
If the unit will power on prior to the replacement of this
Module and the menus can be accessed it recommended
that the servicer access the service menu and record the
data from the original EEPROM.
The Service Remote, which is provided with the service
kit, must be used to access the service menu. Once the
servicer has gained access to the service menu he can
then us the customers remote control to complete the
alignments. For additional information see the Service
literature provided in this kit.
Equipment Needed:
NTSC Pattern Generator
DTV Pattern Generator.
NTSC/PC ADJUSTMENTS
1. When using THE ZENITH LEARNING REMOTE to make
adjustments to the service menu, the AUX function
must be selected.
2. Press the Channel Down key one time, the following
menu should appear.
Option 1 2 3 4 5
System NTSC NTSC 3Sys 3Sys 3Sys
Remocon NEC Zenith NEC NEC NEC
Language Korean ENG Portugal Espanol ENG
50/60 60 60 60 60 60
3. The chart shows default value settings for the ser-
vice adjustments. The OPTION CODE will be set to “5”
which is for the LGE remote control codes. This item
must be changed to “2” to allow the Zenith customer
remote to operate the set and complete the neces-
sary adjustments.
4. This is accomplished by using the manual volume UP
and Down buttons on the unit to enter the option
sub menu shown below.
5. The REMOCOM line item should be highlighted at this
time, using the manual volume control buttons, sim-
ply toggle the setting to indicate Zenith. The op-
tion code should now indicate “2”. You will now be
able to continue the service adjustments as follows.
6. Using the ZENITH LEARNING REMOTE, press the Chan-
nel down key one time, the following menu should
appear.
VP 0 BCUT 7
VP 1 RCUT 7
VP 2 R-GAIN 0
VP 3 G-GAIN 0
VP 4 B-GAIN 0
VP 5 S CONTRAST 0
VP 6 S BRIGHT 54
VP 7 S-COLOR 7
VP 8 S-TINT 7
VP 9 S-SHARP 3
VP 10 CTI-LEVEL 0
VP 11 R-Y/R 6
VP 12 G-Y/R 10
VP 13 R-Y/B 9
VP 14 G-Y/B 5
VP 15 GAMMA 7
VP 16 LTI-LEV 0
VP 17 PRE/OVER 1
VP 18 DC-TRAN 0
VP 19 D-PIC 2
VP 20 V-TC 2
VP 21 H-WIDTH 3
VP 22 D-COL 1
VP 23 HD-TC 0
VP 24 SHP-FO 0
CXA2101 0
1 ADJ
2 W/B
3 CXA2101 ADJ
4 EPROM INIT
HEAT RUN OFF
AUTO CUTOFF
R-CUT 22
G-CUT 8
B-CUT 23
R-GAIN 14
G-GAIN 12
B-GAIN 13
PHASE 15
H-PHASE 187
V-PHASE 53

15 PDP 60” - SERVICING
SERVICING
Example below is in NTSC mode.
The values are different for DTV mode:
7. Using the CUSTOMER’S REMOTE, use the channel UP
or DOWN keys to scroll through the menu and the
VOLUME UP or DOWN keys to make the adjustments.
8. To exit the service menu, press the (ENTER) key one
time.
DTV ADJUSTMENTS
9. Press the Channel Up key one time, the following
menu will appear.
HEAT RUN OFF
AUTO CUTOFF
R-CUT 22
G-CUT 8
B-CUT 23
R-GAIN 14
G-GAIN 12
B-GAIN 13
NOTE: “Heat run” has the following settings: OFF, WHITE,
RED, BLUE, and GREEN.
10. These are for warm up of the unit as well as testing
for defects. This function will also remove minor burn-
in on the display. DO NOT USE FOR SETTING RGB
DRIVES.
The following chart shows starting value settings for
adjustments.
NTSC DTV
VP 0 HEATRUN OFF OFF
VP 1 CUTOFF-AUTO
VP 2 R-FINE 16 16
VP 3 G-FINE 16 16
VP 4 B-FINE 16 16
VP 5 R-GAIN 16 16
VP 6 G-GAIN 10 10
VP 7 B-GAIN 3 3
VP 8 R-CUT 151 161
VP 9 G-CUT 94 95
VP 10 B-CUT 25 26
VP 11 (NTSC) DVCO ADJ OFOO
VP 11 (DTV) AUTO PLL END
VP 12
DTV Adjustments
11. Using the CUSTOMER’S REMOTE, use the Channel UP
or DOWN keys to scroll through the menu and the
VOLUME UP or DOWN keys to make the adjustments.
12. To exit this portion of the service menu cycle power
off and on.

16 PDP 60” - MODEL PARTS
PARTS
All DPD models are module level repair only. Parts con-
tact information is below.
Voice: 1-888-3-ZENITH
Fax: 1-888-6-ZENITH
Mail: Zenith National Parts
201 James Record Road
Huntsville, AL 35824-1513
DPDP60
LOC ZPN PART_DESC
A1 206-03730 OWNERS MANUAL
101 5900V08001A FAN,DC
201 6871VSN172C X-TOP RIGHT
202 6871VSN172J Z-TOP RIGHT
203 6871VSN172L Z-CENTER RIGHT
204 6871VSN172K Z-LOWER RIGHT
205 6871VSN172B X-LOWER RIGHT BOTTOM
206 6871VSN172E X-LOWER CENTER BOTTOM
207 6871VSN172C X-LOWER LEFT BOTTOM
208 6871VSN172H Y-LOWER LEFT
209 6871VSN172F Y-DRIVE AMP.
210 6871VSN172G Y-TOP LEFT
211 6871VSN172B X-TOP LEFT
212 6871VSN172D X-TOP CENTER
213 6871VSN172A MICRO/X-Y GENERATOR
214 6871VSN172M DC/DC CONVERTER
300 NSP ESCHUCHION
301 NSP FRAME TOP
302 NSP FRAME BOTTOM
303 NSP FRAME RIGHT
304 NSP FRAME LEFT
305 NSP WINDOW
310 5020V00437A BUTTON,CONTROL
330 5020V00436A BUTTON,POWER
331 6600VM2006B POWER SWITCH ASSY.
400 3809V00211A BACK COVER ASSEMBLY
401 3300V00067C PLATE
520 6871VMM693C VIDEO SCAN CONVERTER
530 6871VPM052A A/C LINE FILTER / PRIMARY SUPPLY
540 6871VPM054A SWITCH MODE POWER SUPPLY
550 6871VSM677A CONTROL PCB ASSY.
560 3141VSN195A CHASSIS ASSEMBLY MOUNT
580 PART OF LOC 530 PWB(PCB) ASSEMBLY
590 PART OF LOC 540 PWB(PCB) ASSEMBLY
600 PART OF LOC 540 PWB(PCB) ASSEMBLY
610 PART OF LOC 540 PWB(PCB) ASSEMBLY
620 6871VSM676A SPEAKER PCB ASSY.
A2 6710V00042H REMOTE CONTROLLER
A3 6410VUH005A A/C POWER CORD
F8301 0FS1502B67B FUSE,SLOW BLOW
F8302 131-098B FUSE,SLOW BLOW
L8811 131-096E FUSE,FAST BLOW
PA001 6710V00042H ZENITH REMOTE CONTROLLER RECEIVER
MU60PZ10B
LOC ZPN PART_DESC
A1 3828VA0277B OWNERS MANUAL
101 5900V08001A FAN,DC
201 6871VSN172C X-TOP RIGHT
202 6871VSN172J Z-TOP RIGHT
203 6871VSN172L Z-CENTER RIGHT
204 6871VSN172K Z-LOWER RIGHT
205 6871VSN172B X-LOWER RIGHT BOTTOM
206 6871VSN172E X-LOWER CENTER BOTTOM
207 6871VSN172C X-LOWER LEFT BOTTOM
208 6871VSN172H Y-LOWER LEFT
209 6871VSN172F Y-DRIVE AMP.
210 6871VSN172G Y-TOP LEFT
211 6871VSN172B X-TOP LEFT
212 6871VSN172D X-TOP CENTER
213 6871VSN172A MICRO/X-Y GENERATOR
214 6871VSN172M DC/DC CONVERTER
300 NSP ESCHUCHION
301 NSP FRAME TOP
302 NSP FRAME BOTTOM
303 NSP FRAME RIGHT
304 NSP FRAME LEFT
305 NSP WINDOW
310 5020V00437A BUTTON,CONTROL
330 5020V00436A BUTTON,POWER
331 6600VM2006B POWER SWITCH ASSY.
400 3809V00211A BACK COVER ASSEMBLY
401 3300V00067C PLATE
520 6871VMM693C VIDEO SCAN CONVERTER
530 6871VPM052A A/C LINE FILTER / PRIMARY SUPPLY
540 6871VPM054A SWITCH MODE POWER SUPPLY
550 6871VSM677A CONTROL PCB ASSY.
560 3141VSN195A CHASSIS ASSEMBLY MOUNT
580 PART OF LOC 530 PWB(PCB) ASSEMBLY
590 PART OF LOC 540 PWB(PCB) ASSEMBLY
600 PART OF LOC 540 PWB(PCB) ASSEMBLY
610 PART OF LOC 540 PWB(PCB) ASSEMBLY
620 6871VSM676A SPEAKER PCB ASSY.
A2 6710V00042H REMOTE CONTROLLER
A3 6410VUH005A A/C POWER CORD
F8301 0FS1502B67B FUSE,SLOW BLOW
F8302 131-098B FUSE,SLOW BLOW
L8811 131-096E FUSE,FAST BLOW
PA001 6710V00042K LG REMOTE CONTROLLER RECEIVER
NSP = NON STOCKED PART

17 DPDP40 - DIAGRAMS
PV153 - 923-03458
DPDP60 Exploded View
310
550
620 560
101
331
400
401
520
540
303
301
304
302
300
305
330
590
201 202
203
204
205
206
213
207
208
209
210
211
212
600
610
530
580
Remove the above screws from
Display to remove back cover.
LOC ZPN PART_DESC
101 5900V08001A FAN,DC
201 6871VSN172C X-TOP RIGHT
202 6871VSN172J Z-TOP RIGHT
203 6871VSN172L Z-CENTER RIGHT
204 6871VSN172K Z-LOWER RIGHT
205 6871VSN172B X-LOWER RIGHT BOTTOM
206 6871VSN172E X-LOWER CENTER BOTTOM
207 6871VSN172C X-LOWER LEFT BOTTOM
208 6871VSN172H Y-LOWER LEFT
209 6871VSN172F Y-DRIVE AMP.
210 6871VSN172G Y-TOP LEFT
211 6871VSN172B X-TOP LEFT
212 6871VSN172D X-TOP CENTER
213 6871VSN172A MICRO / X-Y GENERATOR
214 6871VSN172M DC/DC CONVERTER
300 NSP ESCHUCHION
301 NSP FRAME TOP
302 NSP FRAME BOTTOM
303 NSP FRAME RIGHT
304 NSP FRAME LEFT
305 NSP WINDOW
310 5020V00437A BUTTON,CONTROL
330 5020V00436A BUTTON,POWER
331 6600VM2006B POWER SWITCH ASSY.
400 3809V00211A BACK COVER ASSEMBLY
401 3300V00067C PLATE
520 6871VMM693C VIDEO SCAN CONVERTER
530 6871VPM052A A/C LINE FILTER / PRIMARY SUPPLY
540 6871VPM054A SWITCH MODE POWER SUPPLY
550 6871VSM677A CONTROL PCB ASSY.
560 3141VSN195A CHASSIS ASSEMBLY MOUNT
580 PART OF LOC 530 PWB(PCB) ASSEMBLY
590 PART OF LOC 540 PWB(PCB) ASSEMBLY
600 PART OF LOC 540 PWB(PCB) ASSEMBLY
610 PART OF LOC 540 PWB(PCB) ASSEMBLY
620 6871VSM676A SPEAKER PCB ASSY.
A2 6710V00042H ZENITH REMOTE CONTROLLER
A2 6710V00042K LG REMOTE CONTROLLER
A3 6410VUH005A A/C POWER CORD
F8301 0FS1502B67B FUSE,SLOW BLOW
F8302 131-098B FUSE,SLOW BLOW
L8811 131-096E FUSE,FAST BLOW
PA001 6726VH0001A REMOTE CONTROLLER RECEIVER
A1 3828VA0277B OP GUIDE

18 DPDP40 - DIAGRAMSPV153 - 923-03458
DPDP60 Interconnect
P2
P1
P200
A/C IN
CN1
CN7
CN3
CN2
CN9CN10
CN12 CN11
P12
P11
P15
P14
P13
P12
P9
P8
P7
P6
P20
P21
P19
P16
1. +180VS
2. +180VS
10. +230V / V-SETUP
9. N/C
8. N/C
7. +92VS
6. VS GND
5. VS GND
4. N/C
3. N/C
1. +180VS
2. +180VS
10. +230V / V-SETUP
9. N/C
8. N/C
7. +92VS
6. VS GND
5. VS GND
4. N/C
3. N/C
2. GND
10. 5V
9. GND
8. GND
7. 15V
6. VS
5. VS
4. N/C
3. GND
1. 25V
4. GND
3. GND
1.
2. 25V
5. VA GND
4. VA GND
3. VA GND
1. +75VA
2. +75VA
4.5V
1.5V
3.GND
5.W/C
1.5V
2.GND
3.15V
4.GND
5.W/C
1.5V
2.GND
3.15V
4.GND
5.W/C
1.5V
2.GND
3.15V
4.GND
8. +180VS
7. +180VS
6. +180VS
5. VA GND
4. VA GND
3. VA GND
1. +75VA
2. +75VA
8. +180VS
7. +180VS
6. +180VS
1. 25V
4. GND
3. GND
2. 25V
CN8
5.W/C
1.5V
2.GND
3.15V
4.GND
5.W/C
1.5V
2.GND
3.15V
4.GND
5.W/C
1.5V
2.GND
3.15V
4.GND
10. 5V
9. GND
8. GND
4. GND
3. GND
1. GND
2. 12V
10.
7. GND
6. 12V
5. 12V
11. 5V
12. 5V
10. 5V
9. GND
8. GND
4. GND
3. GND
1. GND
2. 12V
10.
7. GND
6. 12V
5. 12V
11. 5V
12. 5V
POWER SWITCH ASSY
4.H5
1.5V
3.GND
4.H5
1.5V
3.GND
1.+180VS
2.+180VS
10.+230V/V-SETUP
8.N/C
7.+92VS
6.VSGND
5.VSGND
4.N/C
3.N/C
9.N/C
TO FAN TO FAN TO FAN
1.GND
2.GND
3.24V
4.24V5.VSVAON
2.ST-BY5V
3.GND
4.RUSHCTL.
10. 5V
9. GND
8. GND
4. GND
3. GND
1. GND
2. 12V
10.
7. GND
6. 12V
5. 12V
11. 5V
12. 5V
10. 5V
9. GND
8. GND
4. GND
3. GND
1. GND
2. 12V
10.
7. GND
6. 12V
5. 12V
11. 5V
12. 5V
4. 5VA
3. 5VA
1. 5VA
2. 5VA
8. GND
7. GND
6. GND
4. 5VA
3. 5VA
1. 5VA
2. 5VA
8. GND
7. GND
6. GND
2. GND
10. 5V
9. GND
8. GND
7. 15V
6. VS
5. VS
4. N/C
3. GND
4.GND
3.PFCOK
1.17v
2.GND
8.PFC+
7.PFC+
6.N/C
4.GND
3.PFCOK
1.17v
2.GND
8.PFC+
7.PFC+
6.N/C
+
+
Not Used
1.GND
2.GND
3.24V
4.24V
5.VSVAON 2.STB5V
3.GND
4.PUSHCTL.
1. 24V
4. GND
3. GND
2. 24V
3. ST-BY5V
4. GND
5. VSVA ON
7. N/C
6. 5V NOMI
1. A/C ON
2. P-CTL
1.24V 4.GND
3.GND
2.24V
3. ST-BY5V
4. GND
5. VSVA ON
7. N/C
6. 5V NOMI
1. A/C ON
2. P-CTL
+
TP2 (GND)TP1 (380V)
TP3(GN)
TP4(VS)
VSADJ
VA ADJ
TP5 (GN)
TP6 (VA)