Lg Dx535 User manual

DLP PROJECTOR

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS,

READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : FM73A

MODEL : DX535 DX535-JD

website:http://biz.LGservice.com

Internal Use Only

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CONTENTS

CONTENTS.......................................................................................................2

SAFETY PRECAUTIONS .................................................................................3

REPLACING OF LAMP ....................................................................................4

SPECIFICATIONS.............................................................................................6

ADJUSTMENT INSTRUCTION.........................................................................8

BLOCK DIAGRAM..........................................................................................15

EXPLODED VIEW...........................................................................................16

EXPLODED VIEW PARTS LIST.....................................................................17

REPLACEMENT PARTS LIST........................................................................18

SVC. SHEET .......................................................................................................

PRINTED CIRCUIT BOARD ...............................................................................

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SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the

Schematic Diagram and Replacement Parts List.

It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent

X-RADIATION, Shock, Fire, or other Hazards.

Do not modify the original design without permission of manufacturer.

General Guidance

An lsolation Transformer should always be used during the

servicing of a receiver whose chassis is not isolated from the AC

power line. Use a transformer of adequate power rating as this

protects the technician from accidents resulting in personal injury

from electrical shocks.

It will also protect the receiver and it's components from being

damaged by accidental shorts of the circuitary that may be

inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this monitor is blown, replace it

with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor,

over 1W), keep the resistor 10mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Due to high vacuum and large surface area of picture tube,

extreme care should be used in handling the Picture Tube. Do not

lift the Picture tube by it's Neck.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an

electrical jumper across the two AC plug prongs. Place the AC

switch in the on positioin, connect one lead of ohm-meter to the AC

plug prongs tied together and touch other ohm-meter lead in turn to

each exposed metallic parts such as antenna terminals, phone

jacks, etc.

If the exposed metallic part has a return path to the chassis, the

measured resistance should be between 1MΩand 5.2MΩ.

When the exposed metal has no return path to the chassis the

reading must be infinite.

An other abnormality exists that must be corrected before the

receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check.

Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor

between a known good earth ground (Water Pipe, Conduit, etc.)

and the exposed metallic parts.

Measure the AC voltage across the resistor using AC voltmeter

with 1000 ohms/volt or more sensitivity.

Reverse plug the AC cord into the AC outlet and repeat AC voltage

measurements for each esposed metallic part. Any voltage

measured must not exceed 0.75 volt RMS which is corresponds to

0.5mA.

In case any measurement is out of the limits sepcified, there is

possibility of shock hazard and the set must be checked and

repaired before it is returned to the customer.

Leakage Current Hot Check circuit

1.5 Kohm/10W

To Instrument's

exposed

METALLIC PARTS

Good Earth Ground

such as WATER PIPE,

CONDUIT etc.

AC Volt-meter

IMPORTANT SAFETY NOTICE

0.15uF

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Lamp Replacement

Be careful when replacing lamp

The change interval of lamp may depend on the use environment of Projector. You

can see the used lamp time in the CHECKING LAMP TIME section of the Menu

(page.25). You must replace the lamp when:

*The projected image gets darker or starts to deteriorate.

*The lamp indicator is red.

*The message “Replace the lamp” appears on the screen when turning the

projector on.

- Press the POWER button on the control panel or remote control to turn off power.

- If the operation indicator LED is orange and blinking, do not disconnect the main supply until the operation indicator LED

is lit up constantly (orange).

- Allow the lamp to cool for 1 hour before replacing it.

- Replace only with the same type lamp from an LG Electronics Service Center. Using another manufacturers lamp may

cause damage to the Projector and lamp.

- Pull out the lamp only when replacing the lamp.

- Keep the lamp unit out of reach of children. Keep the Lamp away from heat sources such as radiators, stoves etc.

- To reduce the risk of fire do not expose the lamp to liquids or foreign materials.

- Do not place the lamp near any heat source.

- Make sure the new lamp is securely tightened with screws. If not, the image may be dark or there could be an increased

risk of fire.

- Never touch the lamp unit glass otherwise image quality may be compromised or lamp life maybe reduced.

To obtain a replacement Lamp unit

Lamp model number is on page 37. Check the lamp model and then purchase it from an LG Electronics Service Center.

Using another manufacturers lamp may cause damage to the projector.

Lamp unit disposal

Dispose of the used lamp by returning it to the LG Electronics Service Center.

Lamp indicators

REPLACING OF LAMP

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1Turn off the projector and unplug the power cable.

Carefully place on a cushioned surface.

(Allow the lamp to cool for 1 hour before

removing the used lamp from the projector.)

2Unscrew the screw from the lamp cover using a

screwdriver.

Lamp case screw

3After lifting the lamp cover off, remove the two

retaining screws on the lamp case with a screw-

driver. 4Lift the lamp up from the projector.

5Pull out the handle slowly and remove the lamp

case. 6Insert the new lamp gently into the correct position.

Make sure it is inserted correctly.

7Tighten the screws you removed in step 3.

(Make sure they are fixed firmly.)

8Close the lamp cover and install the screws from

step 2 to install the cover.

(If the lamp cover is not installed correctly the unit will not

power on.)

Replacing the Lamp

Screws

Using another manufacturers lamp may cause damage to the projector or lamp.

Make sure the lamp cover is securely fastened. If the lamp cover is not installed correctly the unit will not power on.

If this fault persists contact an LG Authorized Service Center.

Knob

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NOTE: Specifications and others are subject to change without notice for improvement

.

AScope

This standard can be applied to the DLP Projector related to FM73A Chassis.

ATest Condition

1) Temperature: 25°C±5°C (Only CST is 40°C ±2°C )

2) Relative Humidity: 65±10%

3) Power Voltage: Standard input voltage (100-240V~, 50/60Hz)

4) Use the parts only designated in B.O.M.,PARTS SPEC.,or drawings.

5) Follow each drawing or spec for spec and performance of parts,based upon P/N of B.O.M

6) Warm up TV set for more than 30min. before the measurement.

ATest and Inspection Method

1) Performance: Follow the Standard of LG TV test

2) RCA JACK performance: Follow the standard of LG

3) Standards of extra requirement

SAFETY: CB (EN55013),

Electric wave: CE (EN55020)

AGeneral Specification

No. Item

Video input applicable system

Power

Input Voltage

Market

Screen size

Aspect ratio

Operating Temperature

Operating Humidity

Storage Temperature

Storage Humidity

1) NTSC M

2) NTSC 4.43

3) PAL

4) PAL M

5) PAL N

6) SECAM

7) NTSC-PB

SMPS

100V(-10%) - 240(+6%)V~, 50/60Hz

World wide

4:3

0

-20

40

75

60

85

deg

%

deg

%

3.579545 / 60Hz

4.433618 / 60Hz

4.433618 / 50Hz

3.575611 / 60Hz

3.582056 / 50Hz

4.286 / 50Hz

4.433618 / 60Hz

1

2

3

4

5

6

7

8

9

10

Specification

Min Typ Max Unit Remark

SPECIFICATIONS

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AFeature and Function

No. Item

REMOCON

DVI_D Input

RGB Input

RGB Output

Component input

Composite input

S-video input

USB Port

RS-232C Port

Local Key

Display mode

Sound

OSD Language

Source

APC

Contrast

Brightness

Sharpness

Color

Tint

Color R

Color G

NEC Code

1 Digital RGB

1 Separate

1 Y, PB, PR

480i, 480p, 720p, 1080i, 576i,576p

1 480i, 576i

1 480i,576i

1

MENU, SOURCE, AUTO, A OK, /(KEYSTONE+),

0(KEYSTONE-), <, >, Power

4:3 & 16:9

No

Korean/ English/ Deutsch/ Italiano/ Espanol/

Chinese/ French/ Portugal/ Svenska/ Polish

RGB(Component)/ DVI/ Video/ S-Video

Clear/ Soft/ User

0

R50

0

LGE key

D-Sub 15 pin

Through RCA to D-Sub Gender

RCA Jack(Yellow)

S-VIDEO jack

USB jack(only for download)

Control the SET w/PC

Video/ S-Video/ Component

RGB/DVI

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

Specification

Min Typ Max

100

G50

100

Unit Remark

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1. Application Object

This instruction is for the application to the DLP Projector

(Chassis: FM73A).

2. Notes

(1) The power source insulation of this DLP Projector is not

charging type and you may not use the transformer for

insulation. It is advised to use an insulation transform

between the power supply cable and power input of the set

to protect the test equipment.

(2) The adjustment must be performed under the correct

sequence.

(3) The adjustment must be performed in the circumstance of

25±5°C of temperature and 65±10% of relative humidity.

(4) The set must be on for 5 minutes prior to any adjustment.

3. Composition of Adjustment Mode

(1) Select ‘Video mode’ as input source.

(2) Pressing the adjust key on the service remote will open or

close the service menu.

(3) Press the ADJ key to exit the service menu.

(4) Preparation for Adjustment

1) Power is connected in set to be power on.

2) Do heat run 5minutes.

4. Folding Mirror Adjustment

4-1. Illuminator Adjustment Sequence

After putting optical engine on JIG, check the mirror part.

Check the full white screen and make adjustments in the

following sequence.

(1) Up and Down Adjustment

1) Turn screw (A) up / down adjustment to the right and

mark where the image is aligned.

2) Turn screw (A) up / down adjustment to the left and

mark where the image is aligned.

3) Turn screw (A) up / down adjustment to the right / left

and mark where the image is aligned. Fix the

adjustment screw in position.

(2) Left and Right Adjustment 1

1) Turn screw (B)Left / Right adjustment to the right and

mark where the image is aligned.

2) Turn screw (B) Left / Right adjustment to the left and

mark where the image is aligned.

3) Turn screw (B)Left / Right adjustment to the right / left

and mark where the image is aligned. Fix the

adjustment screw in position.

(3) Left and Right Adjustment 2

1) Turn screw (C)up / down adjustment to the right and

mark where the image is aligned.

2) Turn screw (C) up / down adjustment to the left and

mark where the image is aligned.

3) Turn screw (C)up / down adjustment to the right / left

and mark where the image is aligned. Fix the

adjustment screw in position.

(4) Final Adjustment

Fix the adjustment screw in position. (1), (2), (3)

adjustment twice and find the optimum position. Check the

image with the naked eye for optimum alignment.

ADJUSTMENT INSTRUCTION

Top and bottom

adjustment screw A

Left and right

adjustment screw C

Left and right

adjustment screw B

<Fig. 1> Illuminator Adjustment Part by Folding Mirror

Step 1 Step 2 Step 3

<Fig. 2> Illuminator Up / Down Adjustment Sequence

Step 1 Step 2 Step 3

<Fig. 3> Illuminator Left/Right Adjustment Sequence 1

Step 1 Step 2 Step 3

<Fig. 4> Illuminator Left/Right Adjustment Sequence 2

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Up/down

screw A

Right

(tighten

direction)

Adjustment

part

Screen state

Initial state State after adjusting

Screw

direction Description

At first, upside illuminator goes down

and right illuminator also goes down in

detail.

Left

(loosen

direction)

At first, downside illuminator goes

down and left illuminator also goes

down.

left/right

screw B

Right

(tighten

direction)

At first, left illuminator goes down and

downside illuminator also goes down.

Left

(loosen

direction)

At first, right illuminator goes down and

upside illuminator also goes down.

left/right

screw C

Right

(tighten

direction)

At first, left illuminator goes down and

downside illuminator also goes down.

Left

(loosen

direction)

At first, right illuminator goes down and

upside illuminator also goes down.

4-2. Illuminator Phenomenon Adjustment

Illuminator goes down direction Illuminator goes down area

4-3. Coherent Light Source Adjustment

(1) Coherent light source specification

: 50% of center black brightness

(Refer to product specification)

==> Same specification applied for coherent light source

of <Fig. 5> type

(2) Optical axis

: Adjust so that it is set at the center.

[Do not tilt the optical axis adjustment to improve the

coherent light source

<Fig. 5> Coherent Light Source

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5. Caution for DMD

(Digital Micro-mirror Device)

5-1. Caution for DMD ESD

(1) Connector the grounding to prevent a damage of ESD

(Electrostatic Discharge) when handing the DMD.

(2) Wear a wrist strap to connect the ESD grounding in flesh

necessarily.

(3) Connect the ESD ground to workstation and an electric

conductor.

(4) Save the DMD after getting rid of a static electricity. Keep

it at an exclusive case when moving it When grounding,

open the case.

(5) Put on gloves for preventing static electricity.

(6) All work is done at static free location. Attach the tape or

remove a dust on the DMD front or DMD back pin

5-2. Caution for DMD Clean

(1) Follow the procedure and caution to prevent the screen

from being scratched.

(2) When DMD glass stains with dust, polish the front and

back DMD glass with soft cloth. Then, do it again after

rotating 180 degree the DMD. If necessary, keep under

observation.

(3) Don’t clean the DMD with the high pressure. The static

electricity and pressure will damage the DMD.

6. EDID Data input

6-1. Required Test Equipment

(1) PC, DDC adjustment Jig(PC serial to D-sub connection

machinery)

(2) DDC record S/W (EDID Data Write & Read)

(3) D-sub terminal, DVI_D

6-2.

Preparation for Adjustment

&

Setting

of the device

(1) Set like <Fig. 6>, PC and JIG

(2) Press “FRONT-AV”key of the adjustment remote

controller to release EDID Write Protection.

(3) Practice of DDC record S/W(EDID Data Write & Read)

(4) Make sure that the OK signal and the checksum are equal

to the values given at the record file.

(5) When any fail is occurred at the DDC record S/W, because

the EDID Write Protection may not be released, perform

(2) ~ (4) again.

7. Check the EDID

(1) Configure the equipment same to <Fig. 6>.

(2) Select [Read Data & Verify] of the DDC record S/W.

- Be sure that it is not [Write Data & Verify] of the substrate

adjustment.

(3) Make sure that the OK signal and the checksum are equal

to the values given at the record file.

- Because it is the process to read and check the EDID, it

is not necessary to release the EDID Write Protection.

8. RGB Offset/Gain Adjustment

8-1. Required Test Equipment

(1) Pattern Generator 1EA(Analog RGB)

(2) Remote control 1EA

8-2. Setting of the Device

Set the equipment as <Fig. 7>.

8-3. Preparation for Adjustment

(1) Connect the Pattern Generator as shown at <Fig. 6>

Device Setting Diagram.

(2) Set the output of the Pattern Generator to XGA 60Hz.

(1024 X 768 60Hz)

(3) Press the ‘Select Input’key to select the RGB input.

8-4. Sequence of Adjustment

(It is entered into No. 99 pattern (pattern created: OPT->

199.127.0.16.240))

(1) Select the ‘white/black pattern’of <Fig. 8> as the pattern

of Pattern Generator. (XGA 60Hz)

(2) Select ADJ -> 2. RGB Gain/Offset -> A(Enter) -> G(Vol+)

at the adjustment remote controller.

(The actual adjustment is automatically performed by the

system Micom.)

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PC

JIG

DLPPJTR SET

<Fig. 6> Device setting diagram for EDID data input

SCREEN Projector RGB PC Pattern

Generator

<Fig. 7> Device Setting Diagram for RGB offset/gain

Adjustment

<Fig. 8> White/Black Pattern

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9. COMPONENT Offset/Gain

Adjustment

(1) Select the ‘75% Color bar pattern(No. 67)’of <Fig. 9> as

the pattern of Pattern Generator.

(Resolution: component 720p)

(2) Select ADJ -> 3. Component Gain/Offset -> A(Enter) -> G

(Vol+) at the adjustment remote controller.

(The actual adjustment is automatically performed by the

system Micom.)

10. CWI/White Balance Measurement

Condition

(1) CWI and White Balance is adjusted using the measurement of

color coordinate. So periodically adjust within time set and you

should provide the replacement equipment to use the

correction.

(2) Adjust the screen size to a minimum of 40 inches.

(3) Place the CL-200 on the center of projection screen.

(4) Make the measurement condition under 1Lux for CL-200

to measure the correct color coordinate.

11. CWI Adjustment

11-1. Setting of the Device

Set the equipment as <Fig. 10>.

11-2. Required Test Equipment

(1) Illuminometer (Model : CL-200) 1EA : Chromaticity

measurement from projection screen center.

(2) Set fixing device 1EA

(3) Remote control 1EA

11-3. Preparation for Adjustment

(1) Connect the power cord and turn the set on, then connect

PC or Pattern to PC input.

(2) Select Adjust -> CWI -> A(Enter) -> A(Enter) at the

adjustment remote controller. (Default value : 350)

(3) After entering into the CWI, press AENTER key at the

adjustment remote controller to switch to the Full Red

screen as shown at <Fig. 11>. At this time, read X and Y

values at the center, the color coordinates of the

illuminometer.

11-4. Adjustment

(1) Adjust CWI to the left/right value by using the volume

buttons at the first adjustment value is preset to 350.

(2) Illuminometer color coordinates is changed when pressing

volume button.

(3) X coordinates usually get maximum value at

X=0.630±0.02 and Y coordinates usually get minimum

value at Y=0.350±0.02. Adjust this value by pressing

volume button on the remote control. Average value is 350.

(4) Check the red pattern whether it is entirely uniform.

When there is no problem after checking, press ‘EXIT’key

at the adjustment remote controller to exit.

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<Fig. 9> 75% Color Bar

Equipment to monitor Lx,X,Y data

Illuminometer

Set

Set fixing device

<Fig. 10> Device Setting Diagram for CWI Adjustment

Colow wheel index

CWI = 350

<Fig. 11> Full RED Pattern

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12. White Balance Adjustment

12-1. Required Test Equipment

(1) Illuminometer (Model : CL-200) 1EA : Chromaticity

measurement from projection screen center

(2) Pattern Generator (RGB input, XGA(1024 X 768) 60Hz)

(3) Set fixing device 1EA

(4) Remote control 1EA

12-2. Equipment Composition

Use the RS232C cable to connect the set and the CL200 as

shown at <Fig. 12> Device Setting Diagram.

12-3. Adjustment

(1) Select ADJ -> 5. White Balance -> G(Vol +) at the

adjustment remote controller.

(2) The White Balance adjustment is automatically started.

(3) Check “Success”message after about 15 seconds.

(4) When “Fail”message is displayed, perform (2) ~ (4) again.

(5) Check the Warm adjustment and the Cool adjustment by

selecting ADJ -> 5. White Balance -> A(Enter) at the

adjustment remote controller, select ‘Normal’, and exit.

13. Measuring the Projector Brightness

13-1.

Preparation for Adjustment

(1) Set Setting

- Input source: Default(not necessary to specify the source)

(2) Measuring the Brightness

- Remote control: Adj > optic check > White

13-2.

Configuring the Projector Brightness

Measuring JIG Software

(1) Select the Model: DX535-JD

(2) Screen Size: W: 813, H: 610

(3) Examination

13-3. Setting the Brightness Measuring Screen

Screen size setting

- Correctly set to the screen size by model as shown at <Fig.

14>.

(Set to the measuring screen size and adjust it with no tilt of

the screen.)

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Equipment to monitor Lx,X,Y data

Illuminometer

Set

Set fixing device

<Fig. 12> Device Setting Diagram

(1) Select Model

(3) Examination (2) Screen Size

<Fig. 13> Configuring the Brightness Measuring JIG Software

<Fig. 14> Configuring the Brightness Measuring JIG

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<Fig. 15> Brightness Measuring Screen Size

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14. EDID Data

- 14 -

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DDP 2000DDP 2000

ADC

(MST3361M)

RGB_PC

DECODER

(TW9919)

DAD 1000

A8904

DVI_I

CVBS

S_VIDEO

FLASH

(AM29BV162A)

(16Mbit)

EEPROM

(AT24C16AN)

(16Kbit)

R[0:7] G[0:7] B[0:7]

Y[0:7], C[0:7]

24

16

DMD

0.7

768P(XGA)

HS/VS, CLK, DE, FIELD

Color

Wheel

Ballast

Case

Detect

LED

& KEY

Pad

Remote

Control

M_IIC

HS/VS, CLK, DE, FIELD

ADDR[3:0], MODE[1:0]

SEL[1:0], OEZ, STRB

10

CASE_DET

KSM-603

IR_0

FRONT IR : IR_1

TEMP_LED2, LAMP_LED1, OP_LED0

KEY_OUT 0, KEY_OUT 1, KEY_OUT 2

AC

230W

15P

FAN

X 4

ADT7466

X 2

7466_EN

DRIVE, TACH

TEMP

SENSOR

X 2

TEMP_SENSOR

MTR_CSZ, MTR_CLK

MTR_DATA

CW_INDEX

CW_CTR

CWY1

CWY2

CWY3

LAMP_EN

LAMP_LIT

D_AN[00:15]

D_AP[00:15]

D_BN[00:15]

D_BP[00:15]

32

3.3V, 2.5V, 1.5V

6

RDRAM

(K4R271669F)

(128Mbit)

1.8V, 2.5V

24

RD_RQ [0:7] / DQB[0:7] / DQA[0:7]

3.3V

12V, 5V

12V, 3.3V

PMADR [0:20] / PMDAT[0:15]

39

3.3V

3.3V, 2.5V

SDRAM

(HY57V641620ETP) A[0:11] ,D[0:15]

28

M_IIC

3.3V

IIC_1

Wireless

Module

DRCG

(CDCR83)

2.5V

CTM, CTMN

MBRST [0:15]

16REFCLK, DRCGPDZ

PCLKM, SCLKN

DDR

Option(Sub) DDRCLK, SCRTL,

3.3V

TPS3307

POSENSE

3.3V

USB USB_D_N, USB_D_P, USB_ENZ

(SVC only)

POWER

12

5 V

13 V

RS-232C UART0-RX/TX, UART-CTSZ/RTSZ

6P

DEBUGGING M_IIC

BufferRGB_OUT

EEPROM

(EDID)

AT24C02BN

5V

EEPROM

(HDCP)

AT24C02BN

5V

BLOCK DIAGRAM

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301

510

103

102

104

105

107

106

590

420

400

401

611

610

600

520

580

581

571

570

572

530

A2

310

101

402

300

410

500

601

EXPLODED VIEW

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EXPLODED VIEW PARTS LIST

101 EAL35004602 Fan Module,D09A-12PH 2.4KRPM DC 12V 90MA 1.08W 60HZ 1M3

102 4810V01044C Bracket,PRESS SECC T0.8 DUCT AH115P-JD FM71-A SECC(EGI) DMD

103 EAL35002802 Fan Module,D08A-12PG 2.8KRPM DC 12V 90A 1.08W 60HZ 900MM3

104 4810V01056N Bracket,COMPLEX FAN DX535-JD FM73A EGI DMD

105 MJH32379201 Supporter,PRESS SECC 0.5mm NON SECC(EGI) 80 Fan Supporter Modify

106 EAL35002801 Fan Module,D08A-12PH 2.4KRPM DC 12V 90MA 1.08W 60HZ 900MM3

107 4811V00348E Bracket Assembly,FAN DX535-JD FM73A POWER

300 ABQ32155702 Case Assembly,FM73A DX535-JD.AEULLAX TOP

301 AGU32157002 Plate Assembly,DECO DX535 LENS

310 5020V00941F Button,COMPLEX CONTROL DX535-JD ABS, AF-303S 6KEY ASSY DDM SILVER(117A)

400 ABQ32150001 Case Assembly,FM71A AH115P-JD.ABGLLAX BASIC

401 ACQ32150101 Cover Assembly,AH115P FM71A ETC BOTTOM

402 MFA32548601 Leg,MOLD NYLON 66 NON AH115 PC FRONT

410 ACQ33706201 Cover Assembly,Rear DX535-JD FM73A 100 AV BRACKET ASSY

420 ABA32155801 Bracket Assembly,DUCT AH115P-JD FM71-A LAMP OUT

500 EBR37289901 PCB Assembly,Main FM73A DX535 - -

510 EBR33660102 Auto SMT PCB Assembly,SUB A.I FM71A AH115P-JD - Temp Auto Insert

520 EBT33659302 Chassis Assembly,SUB FM711 AH115-JD IR PCB Assembly

530 EBT33658303 Chassis Assembly,SUB FM73A Control and LED

570 EAY30238704 Ballast,PHG201A1CM 230W NSHA230W 164mm/50mm/90mm AC OUTTRIGGER

571 MGJ32378201 Plate,Shield PRESS SPTE-C 0.5mm SHIELD SPTE Ballast Sheld

572 EBT38022201 Chassis Assembly,SUB FM73A DX535-JD BALLAST ASSY

580 EAY38700401 SMPS,AC/DC B12-L092B 90VTO264V 300W 50/60 CB/UL etc... DX535(H&E)Projector Power -

581 MGJ32377901 Plate,Shield PRESS AL 1.0mm SHIELD AL Power Shield

590 EAY32936801 SMPS,AC/DC B12-L091A 90VTO264V 300W 50/60 CB/UL etc... AH115(H&E) Projector Power

600 31419EN029C Chassis Assembly,ENGINE FM73A DX535-JD

601 MBN32373201 Case,PRESS SECC 1.0 BOTTOM AH115 SECC(EGI) AH115 model Lamp Case cover

610 ACQ32159702 Cover Assembly,DX535-JD FM73A 100 LAMP AC230W

611 6912B22008D Lamp,Mercury NSHA230LG 230W 70VDC 2.40A 5.9KLM 0LUX WHITE USHIO

A2 6710V00133V Remote Controller,COMPLEX FM73A DX535 DATA LASER

No. Part No. Description

All manuals and user guides at all-guides.com

- 18 -

Only for training and service purposes

LGE Internal Use Only

REPLACEMENT PARTS LIST

LOCA. NO PART NO DESCRIPTION

Q103

Q104

Q105

Q305

Q700

Q701

Q702

Q703

Q704

Q705

Q707

Q900

Q901

Q902

Q903

Q904

Q905

Q906

D200

D201

D202

D203

D204

D205

D206

D207

D208

D209

D210

D211

D212

D213

D214

D700

D701

D702

D703

D751

D752

0TR387500AA

0TR102009AJ

0TFON80011A

0TR102009AJ

0TR387500AA

0TR150400BA

0TR102009AJ

0TFRH80001A

0TR102009AJ

0TFON80011A

0TFRH80001A

0TR102009AJ

EAH33945901

EAH33946001

EAH33945901

EAH33946001

EAH33945901

EAH33946001

EAH33945901

EAH33946001

EAH33945901

EAH33946001

EAH33945901

EAH33946001

EAH33945901

EAH33946001

0DD184009AA

0DRSE00048A

0DRDI00028B

EAH33946001

0DRGS00328A

2SC3875S(ALY) NPN 5V 60V 50V

KRC102S NPN 30V 0V 50V 100MA

FET,NTR1P02LT1G

KRC102S NPN 30V 0V 50V 100MA

2SC3875S(ALY) NPN 5V 60V 50V

2SA1504S(ASY) PNP -5V -50V -5

KRC102S NPN 30V 0V 50V 100MA

FET,RK7002T116

KRC102S NPN 30V 0V 50V 100MA

FET,NTR1P02LT1G

FET,RK7002T116

KRC102S NPN 30V 0V 50V 100MA

CDS3C30GTH 30V 50V 120

CDS3C05GTA 5.6V 6.4V 1

CDS3C30GTH 30V 50V 120

CDS3C05GTA 5.6V 6.4V 1

CDS3C30GTH 30V 50V 120

CDS3C05GTA 5.6V 6.4V 1

CDS3C30GTH 30V 50V 120

CDS3C05GTA 5.6V 6.4V 1

CDS3C30GTH 30V 50V 120

CDS3C05GTA 5.6V 6.4V 1

CDS3C30GTH 30V 50V 120

CDS3C05GTA 5.6V 6.4V 1

CDS3C30GTH 30V 50V 120

CDS3C05GTA 5.6V 6.4V 1

KDS184 KDS184 TP KEC -

RLCAMP0504M 1.2V 6V 25

B350A 700MV 50V 3A - 2

CDS3C05GTA 5.6V 6.4V 1

SS26 700MV 60V 2A - -

LOCA. NO PART NO DESCRIPTION

IC01

IC101

IC200

IC201

IC202

IC203

IC204

IC205

IC206

IC207

IC208

IC209

IC210

IC300

IC302

IC40

IC400

IC401

IC600

IC601

IC602

IC603

IC604

IC700

IC702

IC703

IC704

IC706

IC756

IC800

IC801

IC802

IC803

IC900

IC901

IC902

IC903

IC904

IC905

IC906

Q100

Q101

Q102

0IZZVG0003B

0IMCRSG010A

0IPMG00037A

EAN32662801

0ISTLON023B

0IMMRAL014D

0ISTLON023B

0IPRPBB005A

0IMMRAL014D

0IPRP00696C

0IMMRCS012B

0IPMG00049A

0IPRP00630C

0IMCRSH003A

0IMCRTI029B

0IMMR00115A

0IMCRAL006A

0IMCRSG008A

0IPMG00049A

0IMCRTI014A

EAN37392701

0IMCRTI033A

0IPMG78383A

EAN35245001

0IMCRMZ001A

0IMI623200B

0IMCRTI012B

0IMCRAG001A

0IMCRSG008A

0ISH121100D

0IMCRFA003A

0IMCRMZ001A

0IPRP00631A

0IPRPSH001A

0IPRP00631A

0IPRPSH001A

0TR387500AA

S1076-7408 IQ8 TEXAS

ST3232CDR 3VTO5.5V - S

KIA78D25F 3.2TO10V 2.5

KA7809ERTM 35V to 40V

NL17SZ126DFT2G 1.65TO5

AT24C02BN-SH-T 2KBIT 2

NL17SZ126DFT2G 1.65TO5

OPA3692IDBQ 12V_+-6V 4

AT24C02BN-SH-T 2KBIT 2

MST3361M-LF-170 3.3V_2

CAT24C08W-T(MST3000) 8

AZ1117H-1.8TR/E1[H13A]

TW9910DANA2-GR 3.15VTO

GP2S40 6V 35V - 50MA 1

DDP2000 5V 65NM DLP IM

MX29LV160CBTC-70G(MA)

AT24C16AN-10SU-2.7 16K

74LX1G14CTR 1.65TO5.5V

AZ1117H-1.8TR/E1[H13A]

CDCR83 3.135VTO3.465V

K4R271669H-DCS8 128MBI

TPS3307-25D 2TO6V 2.5V

KIA78R033F 4.3TO12V 3.

KIA78R25F 4.2V~35V 2.5

MP1583DN-Z,LF 4.75TO23

M62320FP(SOP) 4.5TO5.5

2503253-0003(DAD1000-3

A8904SLP 4.5TO5.5V 4TO

74LX1G14CTR 1.65TO5.5V

PQ12DZ1U 6TO16V 12V 8W

KA2903D 2TO36V +-1TO18

MP1583DN-Z,LF 4.75TO23

ADT7466ARQZ-REEL7,LF 3

PQ20WZ1U 4TO10V 20V 8W

ADT7466ARQZ-REEL7,LF 3

PQ20WZ1U 4TO10V 20V 8W

2SC3875S(ALY) NPN 5V 60V 50V

IC

RUN DATE : 2007.8.9

TRANSISTOR

DIODE

All manuals and user guides at all-guides.com

- 19 -

Only for training and service purposes

LGE Internal Use Only

LOCA. NO PART NO DESCRIPTION

D800

D801

D802

D803

D901

D902

D903

D912

ZD100

ZD101

ZD102

ZD103

ZD104

ZD105

ZD300

ZD301

ZD302

ZD303

ZD304

ZD700

ZD701

ZD751

C100

C101

C102

C103

C104

C105

C106

C107

C108

C111

C112

C113

C114

C115

C125

C126

C200

C201

C202

C203

C204

C205

C206

0DRON00088A

0DRDI00028B

0DL233309AC

0DLRH0288AA

0DZRM00178A

0DZVH00118A

0CK104CF56A

0CZZTAT008D

0CE106WFKDC

0CK104CF56A

0CC101CK41A

0CK104CF56A

0CK105CF94A

0CK104CF56A

0CK106DC67A

0CK104CF56A

0CE106WFKDC

0CE476WF6DC

0CK104BF56A

0CE476WF6DC

0CK104BF56A

BAT54SWT1 800MV 30V 20

B350A 700MV 50V 3A - 2

LED,Chip SAM2333 RED/Y-GREEN 2.

LED,Chip SML-512UW RED 2V 30mA

Zener,UDZS5.1B 5.1V 4.98TO5.

Zener,GZF8V2C 8.2V 7.7TO8.7V

0603B104K160CT 100nF 10% 16V

RVS-6V470MU-R 47uF 20% 6.3V 3

MVK4.0TP16VC10M 10uF 20% 16V

0603B104K160CT 100nF 10% 16V

C1608C0G1H101JT 100pF 5% 50V

0603B104K160CT 100nF 10% 16V

0603F105Z160CT 1uF -20TO+80%

0603B104K160CT 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

0603B104K160CT 100nF 10% 16V

MVK4.0TP16VC10M 10uF 20% 16V

MVK6.3TP16VC47M 47uF 20% 16V

C1005X7R104KET 100nF 10% 16V

MVK6.3TP16VC47M 47uF 20% 16V

C1005X7R104KET 100nF 10% 16V

LOCA. NO PART NO DESCRIPTION

C207

C208

C209

C210

C211

C212

C213

C214

C215

C216

C217

C218

C219

C220

C221

C222

C223

C224

C225

C226

C227

C228

C229

C230

C231

C232

C233

C234

C235

C236

C237

C238

C239

C240

C241

C242

C243

C244

C245

C246

C247

0CE476WF6DC

0CK104BF56A

0CK106DC67A

0CK104BF56A

0CK106DC67A

0CK104BF56A

0CK471CK56A

0CK106DC67A

0CK471CK56A

0CK103CK56A

0CE227SC6DC

0CE107WF6DC

0CE227SC6DC

0CE107WF6DC

0CE227SC6DC

0CE107WF6DC

0CK106DC67A

0CE107WF6DC

0CK104CF56A

0CK104BF56A

0CK106DC67A

0CK104BF56A

0CK106DC67A

0CE106WFKDC

0CE107WF6DC

0CE106WFKDC

0CE107WF6DC

0CE106WFKDC

0CE107WF6DC

0CK104BF56A

0CE106WFKDC

0CE107WF6DC

0CE106WFKDC

0CE107WF6DC

0CE106WFKDC

0CE107WF6DC

0CK104BF56A

MVK6.3TP16VC47M 47uF 20% 16V

C1005X7R104KET 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

C1005X7R104KET 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

C1005X7R104KET 100nF 10% 16V

C1608X7R1H471KT 470pF 10% 50V

JMK212JB106MG-T 10uF 20% 6.3V

C1608X7R1H471KT 470pF 10% 50V

0603B103K500CT 10nF 10% 50V X

VMV227M6R3S0ANE010 220uF 20%

MVK6.3TP16VC100M 100uF 20% 16

VMV227M6R3S0ANE010 220uF 20%

MVK6.3TP16VC100M 100uF 20% 16

VMV227M6R3S0ANE010 220uF 20%

MVK6.3TP16VC100M 100uF 20% 16

JMK212JB106MG-T 10uF 20% 6.3V

MVK6.3TP16VC100M 100uF 20% 16

0603B104K160CT 100nF 10% 16V

C1005X7R104KET 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

C1005X7R104KET 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

MVK4.0TP16VC10M 10uF 20% 16V

MVK6.3TP16VC100M 100uF 20% 16

MVK4.0TP16VC10M 10uF 20% 16V

MVK6.3TP16VC100M 100uF 20% 16

MVK4.0TP16VC10M 10uF 20% 16V

MVK6.3TP16VC100M 100uF 20% 16

C1005X7R104KET 100nF 10% 16V

MVK4.0TP16VC10M 10uF 20% 16V

MVK6.3TP16VC100M 100uF 20% 16

MVK4.0TP16VC10M 10uF 20% 16V

MVK6.3TP16VC100M 100uF 20% 16

MVK4.0TP16VC10M 10uF 20% 16V

MVK6.3TP16VC100M 100uF 20% 16

C1005X7R104KET 100nF 10% 16V

CAPACITOR

All manuals and user guides at all-guides.com

- 20 -

Only for training and service purposes

LGE Internal Use Only

LOCA. NO PART NO DESCRIPTION

C248

C249

C250

C251

C252

C253

C254

C255

C256

C257

C258

C259

C260

C261

C262

C263

C264

C265

C266

C267

C268

C269

C270

C271

C272

C273

C274

C275

C276

C277

C278

C279

C280

C281

C282

C283

C284

C285

C286

C287

C288

C300

C302

C303

C304

C305

C306

C307

C309

C311

0CK104BF56A

0CE106WFKDC

0CK104BF56A

0CE227SC6DC

0CK104BF56A

EAE32166101

0CK153CK56A

EAE32166101

0CK104BF56A

0CC220CK41A

0CK104BF56A

0CC220CK41A

0CK104BF56A

0CK104CF56A

0CK104BF56A

0CE107WF6DC

0CK104BF56A

0CK224CF56A

0CK104BF56A

0CK106DC67A

0CK104BF56A

0CK106DC67A

0CK104BF56A

0CK106DC67A

C1005X7R104KET 100nF 10% 16V

MVK4.0TP16VC10M 10uF 20% 16V

C1005X7R104KET 100nF 10% 16V

VMV227M6R3S0ANE010 220uF 20%

C1005X7R104KET 100nF 10% 16V

CS1005XR473K250CR 0.047uF 10%

0603B153K500CT 15nF 10% 50V X

CS1005XR473K250CR 0.047uF 10%

C1005X7R104KET 100nF 10% 16V

C1608C0G1H220JT 22pF 5% 50V C

C1005X7R104KET 100nF 10% 16V

C1608C0G1H220JT 22pF 5% 50V C

C1005X7R104KET 100nF 10% 16V

0603B104K160CT 100nF 10% 16V

C1005X7R104KET 100nF 10% 16V

MVK6.3TP16VC100M 100uF 20% 16

C1005X7R104KET 100nF 10% 16V

0603B224K160CT 220nF 10% 16V

C1005X7R104KET 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

C1005X7R104KET 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

C1005X7R104KET 100nF 10% 16V

JMK212JB106MG-T 10uF 20% 6.3V

LOCA. NO PART NO DESCRIPTION

C312

C313

C314

C315

C316

C317

C318

C319

C320

C321

C322

C323

C40

C400

C401

C402

C403

C404

C405

C406

C407

C408

C409

C410

C411

C412

C413

C414

C415

C416

C417

C418

C419

C420

C421

C422

C423

C424

C425

C426

C427

C428

C429

C430

C431

C432

C433

C434

C435

C436

C437

0CK104BF56A

0CC220CK41A

0CK104BF56A

0CC220CK41A

0CK104BF56A

0CK104CF56A

0CK226FF67A

0CK104BF56A

C1005X7R104KET 100nF 10% 16V

C1608C0G1H220JT 22pF 5% 50V C

C1005X7R104KET 100nF 10% 16V

C1608C0G1H220JT 22pF 5% 50V C

C1005X7R104KET 100nF 10% 16V

0603B104K160CT 100nF 10% 16V

EMK325BJ226MM-T 22uF 20% 16V

C1005X7R104KET 100nF 10% 16V

All manuals and user guides at all-guides.com

LG DX535 User manual

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