LG V-CP243RDN User manual

VACUUM CLEANER
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE "SAFETY PRECAUTIONS"
IN THIS MANUAL.
MODEL : V-CP243RDN / RTN, V-C3145RD / RT
V-CP243NDN / NTN, V-C3143ND / NT
V-CP243NB/NBN/ND, V-CP233NBN/NDN/NTN
V-CP242RBN/RDN/RTN

-2-
CONTENTS
SAFETY PRECAUTIONS..............................................................................................................3
CAUTIONS.................................................................................................................................... 3
DESCRIPTION.............................................................................................................................. 4
SPECIFICATIONS......................................................................................................................... 4
DISASSEMBLY ......................................................................................................................... 5~6
TROUBLE SHOOTING ............................................................................................................. 7~9
BLOCK DIAGRAM ................................................................................................................ 10~11
SCHEMATIC DIAGRAM........................................................................................................ 10~11
CIRCUIT DIAGRAM.............................................................................................................. 10~11
EXPLODED VIEW ............................................................................................................... 12~14
REPLACEMENT PARTS LIST .................................................................................................... 15
APPENDIX............................................................................................................................ 16~18
1. THE TYPE OF POWER PLUG AND PART NUMBER ............................................................................... 16
2. COLOR & PARTS NUMBER...................................................................................................................... 17
3. MOTOR & P.W.B ASS’Y & CORD REEL ASS’Y PARTS NUMBER ........................................................... 18
P/NO: 3828Fi5870A

-3-
SAFETY PRECAUTIONS
BEFORE OPERATING THIS VACUUM CLEANER, READ THIS SERVICE MANUAL THOROUGHLY,
AND OBSERVE EACH POINT CAREFULLY.
P/NO: 3828Fi5870A
1. Change the paper bag or clean the cloth
bag in case the indicator moves toward red.
1) If the dust bag is full, intake power will be reduced.
2) When the dust bag is full of dust, pull out the dust
bag from the inside of body base.
2. Filter
1) The filter is composed of a moter safety filter, an
exhaust filter and a paper bag or a cloth bag.
2) Never use the vacuum cleaner without filters.
It may harm to the motor.
3) When the cloth bag, the moter safety filter and the
exhaust filter are soiled, wash the filter with neutral
cleanser.
Note : Re-use of the cloth bag, clean filter and
exhaust filter.
• Never wash the filter in a washing machine or in a
dishwasher.
• Never use hot water for washing the filter.
• Re-use the filter after drying it completely in the
shade.
• Do not dry near fire or direct sun ray.
3. Dust indicator
Dust indicator shows you red color when the filter is full
of dust.
Then, change the paper bag with new one or clean the
cloth bag.
4. Avoid suction such materials as:
1) Liquid or wet dust: Clogging the ventilation holes,
reduces the intake power significantly and harms the
motor.
2) Inflammable liquids such as benzene, alcohol or sol-
vents.
3) Burning objects such as cigarette butts.
4) Bulky objects such as vinyl, paper, etc.
5) Sharp objects such as needles, pins, metal or glass
particles, etc.
5. Attachments
• Nozzle : For cleaning wooden floor, the room floor and
carpet.
• Crevice Tool: for cleaning any crevice, inside corners
of window frames.However, do not use the crevice tool
more than 20 minutes because it may cause harm to
the motor.
• Dusting brush : For cleaning clothes curtains.
6. Close supervision is necessary when this
vacuum cleaner is used by or near children.
Children's carelessness may cause damage
to the cleaner or injure persons.
7. Air exhausted from the vacuum cleaner is
normally warm. But if extraordinarily hot air
is exhausted, check if the extension wands,
hose or dust bag is clogged or not.
8. Electric shock could occur if used outdoors
or on wet surfaces.
CAUTIONS
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE VACUUM CLEANER, DISCONNECT THE ELEC-
TRICAL POWER SUPPLY CORD FROM THE WALL OUTLET.
1. Motor exchange
1) Separate the body cover and body base by unfastening the screws.
2) Disconnect the lead wires.
3) Lift the old motor and replace it with a new one.
2. In case of exchanging other parts, refer to the exploded view.

P/NO: 3828Fi5870A
SPECIFICATIONS
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DESCRIPTION
ATTACHMENTS
Paper Bag
(Option)
Crevice Tool
(On Board) Dusting Brush Upholstery Nozzle
(Option) Cloth Bag
(Option)
Steel Pipe
Telescopic Pipe
Extension wands
Suction Hole
Dust
Indicator
Cord Reel Button
Control Button
(ON/OFF)
(Rotary)
Power Cord
Body Cover
Wheel
Filter Cover
Cover Latch
Flexible Hose Ass y
Pedal
Nozzle
Hose Button
Hose Head
• MODEL : REFER TO THE COVER PAGE
• POWER SOURCE : ON RATING PLATE
• POWER CONSUMPTION : ON RATING PLATE
• POWER CONTROL :
- MAIN : ROTARY ON BODY
(V-CP243RDN/RTN, V-C3145RD/RT)
ON/OFF ON BODY
(
V-CP243NDN/NTN, V-C3145ND/NT
)
• CAPACITY : 3L
• CORD LENGTH : 5 m
• HOSE LENGTH : 1.5 m
• NET WEIGHT : 3.5 kg
• PACKING WEIGHT : 6.0 kg
• NET DIMENSION : 280 400 225 (W DH)mm
• PACKING DIMENSION :
330 495 290 (W DH)mm - with steel pipe
330 565 290 (W DH)mm - with telescopic pipe
• ATTACHMENTS
HOSE ......................................................................... 1EA
STEEL PIPE ASS’Y OR..........................1EA
TELESCOPIC PIPE ASS’Y
NOZZLE ASS’Y...........................................................1EA
CREVICE TOOL (ON BOARD).................................. 1EA
DUSTING BRUSH.......................................................1EA
CLOTH BAG ASS’Y OR.........................1EA
PAPER BAG ASS’Y
UPHOLSTERY NOZZLE (OPTION)............................1EA
•This specifications are subject to change according to the buyer's request.

P/NO: 3828Fi5870A
DISASSEMBLY
NOTE: Before attempting to service or adjust any part of the vacuum cleaner, disconnect the electrical power supply cord
from the wall outlet.
Filter Cover
Handle
Filter Cover
Cover Latch
Body Cover
-5-
•
Almost all of the parts of this vacuum cleaner can be
disassembled with a screw driver and each connecting
component easily fits each other.
Disassemble one by one referring to the exploded view.
•
If possible, don't disassemble except for the necessary
parts. It is not necessary to disassemble the parts that
are not detailed in the exploded view.
1. Filter Cover Assembly Replacement
1) Open filter cover by pushing cover latch.
2) First, lift the filter cover
- Push the hinge side by inserting flat screw driver in gap
between hinge and filter cover.
Then the “filter cover”will be detached.
2. Body Cover Assembly Replacement
1) Remove the four screws fastening the body base.
2) Lift body cover in the direction of the arrow.
3) Strip off the lead wires from the motor & cord reel.

P/NO: 3828Fi5870A
-6-
Body Cover
Board Supporter
Button Spring Control ButtonSwitch
Control Button
Board Supporter
PWB Assembly
Button Spring
3. P.W.B Assembly Replacement
1) Remove a screw fastening “Board Supporter”on body cover
2) Push the flat driver in the direction of arrow.
3) Detatch P.W.B assembly, control button, button spring and
Board Supporter from body cover.
4) When reassembling, assemble control button after rotating
the switch of P.W.B assembly in the direction of the arrow.
4. Motor Assembly Replacement.
•Lift the motor assembly in the direction of the arrow after
stripping off the lead wires.
5. Cord Reel Assembly Replacement
•Lift the cord reel assembly from the body base in the
direction of the arrow.

SOLUTIONCAUSE
Check the power source
CHECKING
Poor plug insertion
Power cord cut
Interior lead wire cut
Motor(stator armature) coil cut
or damaged
Poor contact carbon brush
defaced
Motor armature cut
Ball bearing defacement
Impeller hindrance
(Caused by foreign matters)
Insert again
The fuse is melt down
in the coverknife switch Exchange the fuse
Repair or exchange
Exchange the lead wire
Exchange the motor
Exchange or repair
Poor switch contact point Exchange the switch
Exchange the motor
Exchange the motor
Remove the foreign matters
Normal
Abnormal
-7-
TROUBLE SHOOTING
1. SWITCH ON BUT MOTOR DOSE NOT RUN.
P/NO: 3828Fi5870A
2. SWITCH ON, MOTOR DOES NOT RUN BUT BUZZES.

P/NO: 3828Fi5870A
Poor connection
Poor switch
Carbon brush defaced
Motor armature cut
Foreign matters attached to
the impeller
Low voltage
Hose and extension wands are
clogged with foreign matters
Filter bag or cloth bag is filled
with inhaled foreign matters
Repair
Exchange the switch
Exchange the carbon brush
or the motor
Exchange the motor
Remove the foreign matters
Inquire to the power utility
company
Remove the foreign matters
in the hose or extension wands
Low rotation speed
Motor turns normally,
but suction power is weak
Rotating switch is on low
mode Rotate it with clock-wise so
power is increasd
Remove the foreign matters
or exchange the filter bag or
clean the cloth bag
-8-
3. SWITCH OFF BUT MOTOR RUNS.
4. WEAK SUCTION POWER

P/NO: 3828Fi5870A
-9-
Poor cord, lead wire
Poor carbon brush rectified
Poor electric connector
or receiver
Exchange cord, lead wire
Exchange the carbon brush
or the motor
Repair the electric connector
or receiver
Poor capacitor Exchange the capacitor
Bent connection parts
Poor connection
(Caused by foreign matters)
Exchange the parts
Remove the foreign matters
and reconnect
Loose parts
Unbalanced motor assembly
Foreign matters are attached
to the impeller
Poor carbon brush rectification
Secure firmly
Exchange or repair the motor
Remove the foreign matters
Exchange the carbon brush
or the motor
Armature is cut or foreign
matters attached Exchange motor
Remove foreign matters
5. VIBRATION NOISES
6. RADIO, TV RECEPTION DISTURBANCE
7. IMPROPER TUBE OR NOZZLE CONNECTION

P/NO: 3828Fi5870A
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BLOCK DIAGRAM
CIRCUIT DIAGRAM
T/S
C1
0.47
250V
S/W M
BR:BROWN BL:BLUE
SCHEMATIC DIAGRAM
BR:BROWN BL:BLUE
BL
BL
BR
PWB
S/W
BR
PLUG
CORD
REEL
ASS'Y
MOTOR
T/S
T/S
BL
S/W
BL
BR
BR
PLUG
PWB
V-CP243NDN/NTN, V-C3143ND/NT

P/NO: 3828Fi5870A
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BLOCK DIAGRAM
CIRCUIT DIAGRAM
R3
3.9K
1/2W
R2
33
1/2W
R4
33
1/2W
DIAC G
R5 VR1 VR2
C3
T2
TRIAC
SLIDE VOLUME
T1
S/W T.S
R1
100
1/2W
C2
0.1uF
250V
C1
0.47uF
250V
M
BR:BROWN BL:BLUE
SCHEMATIC DIAGRAM
BR:BROWN BL:BLUE
BL
BL
BR
PWB
S/W
BR
PLUG
CORD
REEL
ASS'Y
MOTOR
T/S
T/S
BL
S/W
BL
BR
BR
PLUG
PWB
V-CP243RDN/RTN, V-C3143RD/RT

P/NO: 3828Fi5870A
-12-
EXPLODED VIEW
BASE ASSEMBLY, BODY
149601
152311
152312
139201
152301
144411
130401
650581
139202 146811
146601
139204 152302
146871

P/NO: 3828Fi5870A
-13-
243501
335501
340261
335211
339201
250204
252311
250202
235501
249701
168711
349801
COVER ASSEMBLY, BODY

P/NO: 3828Fi5870A
-14-
HOSE ASSEMBLY, FLEXIBLE
452151
NZ-15
NZ-27
NZ-30
ACCESSORIES NOZZLE ASSEMBLY
449401
452001
435501
652481
652031
652011 652012
552491

P/NO: 3828Fi5870A
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REPLACEMENT PARTS LIST
LOCATION No. PART No. DESCRIPTION REMARK
139201 3920FI4718P PACKING, DUST SEAL
149601 4960FI2324A MOUNT, BAG
130401 3040FI1496A BASE, BODY SHADOW GRAY
3040FI1496B MIDDLE GRAY
152301 4I70098K FILTER, MOTOR SAFETY
144411 4441FI3605C CASTER ASS Y BLACK
146601 4660FI2415A WHEEL SHADOW GRAY
4660FI2415B MIDDLE GRAY
152311 5231FI3512B FILTER ASS Y, PAPER
152312 5231FI2443A FILTER ASS Y, CLOTH
650581 3I21007N TOOL, CREVICE BLACK
3I21007L MIDDLE GRAY
146871 4687FI1475 CORD REEL ASS Y Refer To Appendix
146811 4681FI2373 MOTOR ASS Y, VC Refer To Appendix
139202 3920FI3600C PACKING, MOTOR MOUNT
152302 4I23008B PACKING, ABSORBING
139204 3920FI3763B PACKING, SEAL
335501 3550FI1607 COVER, FILTER Refer To Appendix
340261 4026FI3675 LATCH Refer To Appendix
243501 4350FI3778 RING, CONNECTOR Refer To Appendix
339201 3920FI3734A PACKING, FILTER
335211 3521FI3703F INDICATOR ASS Y
235501 3550FI1608A COVER, BODY SHADOW GRAY
3550FI1608B MIDDLE GRAY
250204 5020FI3782 BUTTON, CONTROL Rotary, Refer To Appendix
250204 5020FI3783 BUTTON, CONTROL ON/OFF, Refer To Appendix
249701 4970FI3206A SPRING, BUTTON For Button, Control
250202 5020FI3781 BUTTON, CORD RELL Refer To Appendix
252311 5230FI3767A FILTER, EXHAUST
349801 4980FI2427A SUPPORTER, BOARD Rotary Type
349801 4980FI2428A SUPPORTER, BOARD ON/OFF Type
168711 6871FX2148 PWB(PCB) ASS Y Rotary, Refer To Appendix
168711 6871FX2153 PWB(PCB) ASS Y ON/OFF, Refer To Appendix
452151 5215FI1306J HOSE ASS Y, FLEXIBLE
452001 3650FI2275A HANDLE, GRIP
449401 4940FI4292B KNOB, SLIDE
435507 5200FI2269A PIPE, FITTING
552491 5249FI1387A NOZZLE ASS Y, FLOOR NZ-15
5249FI2449A NZ-27
5249FI1404A NZ-30
652011 5201FI2324A PIPE ASS Y, STEEL
652012 5201FI2443E PIPE ASS Y, TELESCOPIC
652031 3I20011E BRUSH ASS Y, DUST BLACK
3I20011H MIDDLE GRAY
652481 5249FI2259A NOZZLE ASS Y, UPHOLSTERY BLACK
5249FI2259B MIDDLE GRAY

P/NO: 3828Fi5870A
-16-
APPENDIX
1. THE TYPE OF POWER CORD & PARTS NUMBER
TYPE TYPE OF PLUG
CORD REEL ASS’Y P/NO
APPLICATION
(L/NO.:146871)
A-1
S-1
C-2
C-1
B-3
17
6.3
12.7
1719
19
4.8
19
19
4
Color identification
of fuse
Brown 13A
Yellow 5A
Blue 3A

P/NO: 3828Fi5870A
-17-
2. COLOR & PARTS NUMBER
COBALT
BLUE SHADOW
GRAY LIGHT
SILVER MIDNIGHT
BLUE DEEP
RED
335501 COVER, FILTER 3550FI1607A 3550FI1607B 3550FI1607C 3550FI1607D
340261 LATCH 4026FI3675A 4026FI3675B 4026FI3675C 4026FI3675D
243501 RING, CONNECTOR 4350FI3778A 4350FI3778B 4350FI3778C 4350FI3778D
250202
BUTTON, CORD REEL
5020FI3781A
250204
BUTTON, CONTROL (for Rotary)
5020FI3782A 5020FI3782B 5020FI3782C 5020FI3782D
250204
BUTTON, CONTROL (for ON/OFF)
5020FI3783A
LOCATION
NO.
COLOR
DESCRIPTION
335501 COVER, FILTER
340261 LATCH
243501 RING, CONNECTOR
250202
BUTTON, CORD REEL
250204
BUTTON, CONTROL (for Rotary)
250204
BUTTON, CONTROL (for ON/OFF)
LOCATION
NO.
COLOR
DESCRIPTION
335501 COVER, FILTER
340261 LATCH
243501 RING, CONNECTOR
250202
BUTTON, CORD REEL
250204
BUTTON, CONTROL (for Rotary)
250204
BUTTON, CONTROL (for ON/OFF)
LOCATION
NO.
COLOR
DESCRIPTION
335501 COVER, FILTER
340261 LATCH
243501 RING, CONNECTOR
250202
BUTTON, CORD REEL
250204
BUTTON, CONTROL (for Rotary)
250204
BUTTON, CONTROL (for ON/OFF)
LOCATION
NO.
COLOR
DESCRIPTION

P/NO: 3828Fi5870A
-18-
3. MOTOR & P.W.B ASS’Y & CORD REEL ASS’Y PARTS NUMBER
146811 4681FI2373B MOTOR ASS’Y, VC VMC-500E1, 220V 50 / 60Hz
146811 4681FI2373C MOTOR ASS’Y, VC VMC-500E3, 240V 50Hz
146811 4681FI2373D MOTOR ASS’Y, VC VMC-500E5, 230V 50Hz
146811 4681FI2373F MOTOR ASS’Y, VC VMC-500L1, 110V 60Hz
146811 4681FI2373G MOTOR ASS’Y, VC VMC-500L2, 120V 60Hz
L/NO.
P/NO DESCRIPTION REMARK
146871 4687FI1475H CORD REEL ASS’Y B-3, 5m, United Kingdom
146871 4687FI1475K CORD REEL ASS’Y C-2, 5m
146871 4687FI1475L CORD REEL ASS’Y C-1, 5m, chile
146871 4687FI1475T CORD REEL ASS’Y C-1, 5m
146871 4687FI1477F CORD REEL ASS’Y C-2, 6m
168711 6871FX2148C PWB(PCB) ASS’Y 230V / 50Hz, VMC-500E5, for Rotary
168711 6871FX2153C PWB(PCB) ASS’Y 230V / 50Hz, VMC-500E5, for ON/OFF

-19-
MEMO
P/NO: 3828Fi5870A

P/No. : June 2002
printed in Korea
This manual suits for next models
16
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